Showing posts with label MDF. Show all posts
Showing posts with label MDF. Show all posts

DIY rotational casting machine made from wood and 3d printed parts

If you want to expand your home manufacturing arsenal, here is a very useful machine that will enable you to make hollow objects from various types of resin.
This machine is easy and cheap to make from 3d printed parts and 15mm MDF sheets cut on a CNC machine. It was published on Instructables by Jorge Dorantes.
It is hand cranked, but it could probably be easy modified to run with a simple electrical motor.




























All the files and instructions can be found at:

https://www.instructables.com/id/Rotomoldeadora/?ALLSTEPS


If you are not sure how this machine works, here is a demonstration video of a different rotational casting machine by TGS Props where they use two piece silicone mold and Smoothcast 65D resin to make, well ... raptor / alien  eggs!


Make Your Own Rotary 3D Printer Workstand

Bob (that likes to make stuff) made this amazing and very useful rotational workstand for your 3d printer that you can easily build from plywood and MDF.
This workstation is designed to make filament spool change simple in tight spaces. The compartment in it can hold several spools.

Great work Bob!

Video tutorial and demonstration:




Very detailed pictorial build guide can be found at:

http://www.iliketomakestuff.com/make-spinning-3d-printer-workstation



Two cool DIY 3d printer enclosure projects

Jason Powell has amazing home makerspace setup he made by himself. He has a really BIG enclosure with wide filament holder.




He published his designs for this spool holder at:

http://www.thingiverse.com/thing:290064

Here is the full build guide for it:

http://www.instructables.com/id/3D-Printer-Enclosure-Maker-Space/

I'm soooo jealous Jason!


Michael Teeuw made his enclosure from MDF with some LED stripes and documented his construction process.







Detailed build log:

http://michaelteeuw.nl/post/122180943147/building-my-3d-printer-enclosure


MDFStrap wood frame RepStrap from New Zealand

Terry Bates published information about his project; he made a MDF board RepStrap. As I am a big fan of wooden 3d printers I had to re-post it.




MDFStrap links with build log and all the technical information:

http://reprap.org/wiki/MDFstrap

http://blog.hacktivate.co.nz/

https://hackaday.io/project/2284-mdfstrap-3d-printer-made-with-mdf



SmartCore low cost wooden box 3d printer

SmartCore is a new 3d printer developed by SmartFriendz who gave us SmartRap. It should be VERY affordable, cheap and easy to make since the frame is a simple wooden box made from any available wood sheet.

The design elements like motor size, rod size, print volume and wall thickens are customizable and the design files can be recalculated. Since I'm a huge fan of wooden frame 3d printers I really like this design and will follow the project closely!

The project is still in development and could have some small disadvantages like slightly higher noise level since the box is an acoustic resonator.













All the files needed to make your own Smartrap Core can be found at:

http://www.thingiverse.com/thing:651117

https://www.youmagine.com/designs/smartcore

SmartFriendz Lab: http://smartfriendz.com/

Here is a video of Smartrap Core in action:




Boxes are cool, they hold stuff! You can even build your 3d printer in a milk bottle box! Yes ... old plastic milk crate! Technology is awesome!

Update (16.3.2015.):

Here are SmartCores printing:




I really like the colors!


Case Rap suitcase modification of Mendel 90

Jean-Luc Guillemette was inspired by FoldaRap open source suitcase printer, so he took a Mendel 90 and built a MDF case for it. It took some 12 hours to build and some 350 CAD in cost.








Here is video of it in action:



All the files and instructions can be found here:

http://www.thingiverse.com/thing:671209

How to design and CNC cut wooden enclosure for your 3d printer

GuruBrew made an excellent tutorial video with step-by-step instructions on how to design and CNC cut wooden enclosure for your 3d printer. Video is very detailed and will guide you trough the entire process with valuable tips & tricks, software and tools used.

This is what the enclosure looks like:

































The enclosure is made out of .25 an .5 inch MDF wood and acrylic (plexiglass) plastic. It was cut ona Techno CNC router. It is designed in Solid Works and CAM software was VCarve Pro and Mach3. It was made for Maker Farm Prusa i3, but the design could fit or be addapted to most machines.

Here is the video tutorial:





Here is a video of finishing the enclosure with Plexiglas panel windows:




GuruBrew has a great YouTube channel with many useful videos I'm subscribed to and would recommend you to follow him also ...


For other similar DIY wood enclosure projects check this post which features enclosure heated by scraped hair dryer heater:

http://diy3dprinting.blogspot.com/2014/03/diy-3d-printer-enclosure-made-from-wood.html


This style would go great with wood frame 3d printer, which I like since wood has natural and warm feeling.




How to upgrade RepRapPro Huxley with "Fanned Up" modifications

Four university students (Aaron, Ananda, Matt & Michael) created an upgrade kit and guide for RepRapPro Huxley model. The upgrade includes: laser cut frame is in 6mm MDF, z axis bracket, fan upgrades and maintenance guide.

























They also summarized the maintenance needed for Huxley model:
Daily
  • Use acetone based cleaning solution (nail polish remover will work) to wipe the bed, ensure it is not heated.
  • Ensure rear fans are clear of cable obstruction.
  • When feeding filament ensure it has a pointed end, this will help its feeding into the hot-end and extruder.
  • Ensure the y axis linear rods are in place in the supports.
  • Ensure that the nut holding the x axis idler is finger tight.
  • Run the printer fans for no less than 3 minutes before print to ensure smooth operation.
Weekly
  • All the daily checks plus:
  • Ensure all the nuts are tight (there are 48 of them).
  • Check that all 6 bearings are in place.
Monthly
  • All the Daily and Weekly checks plus:
  • Cleaning the nozzle: Raise the z axis 50mm from home and the hot-end to 200 through 'Pronterface'. Clean the nozzle of any excess material using a wooden spatula or knife **CAUTION** THIS MUST BE DONE WITH EXTREME CAUTION, the hot-end is at up to 250 degrees C!
  • Check belt tension on x and y axis. (refer to assembly instructions)
  • Check that all five steppers are firmly attached to the frame/supports.
  • Tighten the U brackets connecting the z axis motors to the threaded rods.
  • Check end stops for wear.
  • Grease linear rods x6 with WD-40 or similar lubricant.
  • The electric connectors and screws should be checked for tightness.
  • Check bed wires for integrity replace if worn.

Here is Instructables page with all the details:

http://www.instructables.com/id/RRP-Huxley-FU-Fanned-Up-Improvements-to-the-Huxley/?ALLSTEPS

Thingiverse page (not public at the moment):

http://www.thingiverse.com/thing:74001



Hot to build DIY Delta from junk matrix printers and a scanner

This homemade Delta  was built by Hesam with parts from old paper dot matrix printers and scanner. Frame is made from 16mm MDF board. MDF and some steel parts are cut on CNC but there are no 3d printed parts. It is controlled by Arduino Leonardo.

Primary design guidelines were:
  • Build volume: 200x200x200 mm
  • Footprint: 600x650 mm
  • Print surface: 200x200 mm heated glass which never moves.
  • Mass of end effector with hotend: less than 600 grams.
  • Positioning speed: up to 80 mm/s in all 3 directions.
  • Positioning accuracy: at least 10 steps/mm in all 3 directions.
  • Simplicity and use of recycled parts
  • Hardware cost: less than 400 USD.


Sliders were made three Epson LQ 2170 dot matrix printers bought from scrapyard for less than 20$


Heated build platform made from Epson flatbed scanner and heating element which can heat it up to 120 C and is controlled by thermostat


























Detailed guide and files to CNC cut the wooden frame:

http://www.instructables.com/id/DIY-delta-3D-printer-using-low-cost-recycled-parts/?ALLSTEPS


Here is first post about 3d printer made from old inkjet printer and scrap scanner:

http://diy3dprinting.blogspot.com/2013/05/diy-3d-printer-made-from-scrap.html

For another wood frame ultra low cost Delta with NO cnc cut or 3d printed parts take a look at:

http://diy3dprinting.blogspot.com/2014/03/delta-twister-ultra-low-cost-diy-3d.html

or look at:

http://diy3dprinting.blogspot.com/2014/06/repscrap-diy-3d-printer-from-salvaged.html (detailed guide focused on printer made from salvaged inkjet parts with DC motors)




DIY 3d printer enclosure made from wood with hair dryer heating element


The enclosure developed by repkid is a simple wooden box made from thin MDF sheets and wooden beams structure. It is insulated by double-ply cardboard glued to the inside of the box. To prevent ABS warping it is heated by simple household hair dryer.


Parts printed inside the heated enclosure on the left, and ABS part printed without heated chamber on the right with warping.


The enclosure with printer inside it


Lasercut thermal vents. They can be done with simple hand tools also


Heater made from simple hair dryer


More advanced version of the enclosure with fumes extractor

Heated chambers for 3d printing are patented by some corporation and I'm not sure what implications patent law has on projects like this one ...


Project on RepRap wiki with more details:

http://reprap.org/wiki/Heated_Build_Chamber


See other DIY 3d printer enclosures:

Enclosure made from PIR foam and 3d printable hinges:

http://diy3dprinting.blogspot.com/2014/03/diy-3d-printer-enclosure-made-from-pir.html

Ultra simple enclosure made from plastic boxes:

http://diy3dprinting.blogspot.com/2014/03/low-cost-simple-3d-printer-enclosure.html


Mendel90 with lasercut MDF frame and acrylic enclosure

This looks cool. Maybe I'll find a laser cutter (which is not the easiest task in rural Croatia) in the future and try to build it. I wonder what are the heat retention impacts on print quality ...











From project description:
A modified version of the Mendel90 which uses a lasercut melamine coated MDF frame (same fixing idea as the graber i3 frame). It allows an acrylic enclosure to be fitted. 
Main changes:
Frame re-designed, Z axis changed to laser cut parts.
Some plastic parts modified (not many)
Acrylic enclosure added
Wiring simplified - all motors have detachable plugs, endstops are push fit. this allows for a wiring loom to be used.
RAMPS electronics as standard with the Panelolu2 controller.
All the detail is available on our blog:
http://blog.think3dprint3d.com/2013/09/mendel90-laser-cut-ready-to-print.html
The assembly process in more detail in in this post:http://blog.think3dprint3d.com/2013/10/mendel90-lasercut-overview.html
The commissioning and calibration in outline is here:
http://blog.think3dprint3d.com/2013/10/mendel90-lasercut-calibration.html
The printer is designed from the start to take multiple bowden extruders as an alternative to a single direct drive extruder. Updates will follow!

Files available at:

http://www.thingiverse.com/thing:169615

Project by: http://www.thingiverse.com/Think3dPrint3d/designs

CNC CODE

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