Showing posts with label home manufacturing. Show all posts
Showing posts with label home manufacturing. Show all posts

Desktop Metal 3D Printing with Microwave Enhanced Sintering

Here is another revolutionary step forward in 3D printing: the desktop metal 3d printer. It deposits metal "paste" made from metal powder with a polymer binder in a similar way as any common FDM machine and the parts are then sintered in a microwave enhanced furnace chamber.
The price is comparable to higher-end professional FDM machine from a few years ago. They also sell production cell that has much higher capacity for more demanding production facilities.


Tech specs:

  •  Build volume: 12 in x 8 in x 8 in (305 mm x 205 mm x 205 mm)
  •  Materials:  Steel, Titanium, Aluminum, Copper and other undisclosed materials
  •  Layer height: 50 μm (minimum)
  •  Dimensions: 60 in x 49 in x 30 in (1500 mm x 1250 mm x 750 mm)
  •  Technology: Microwave Enhanced Sintering
  •  Price: $120,000 for the desktop version, $250,000+ for manufacturing cell production system


Desktop Metal presentation video:




Here is a much more in-depth video by GoEngineer with many details about the machines, materials, and the process:




Company homepage:

https://www.desktopmetal.com/



Formlabs Fuse 1 Desktop SLS 3D Printer

Formlabs just released their Fuse 1 3D printer which is a desktop selective laser sintering machine priced at 9,999 USD. It has a 165 x 165 x 320 mm build volume and uses nylon powder.

This is a small revolution on the market and a big step forward in 3D printing availability and affordability!!! Laser sintering machines used to cost in hundreds of thousands and were very large. This will push the competition to respond and lower the prices even more in the future.


Fuse 1 introduction video:




Here is a different promotional "The Human Touch" video:




Fuse 1 homepage:

https://formlabs.com/3d-printers/fuse-1/


Here you can see the Fuse 1 size on a table next to a Form 2 SLA machine:



I wonder what will the price of the powder material be? Will it be recyclable and reusable? Will it come in proprietary cartridges with chip control unit?

Source:

https://formlabs.com/blog/digital-factory-announcing-fuse-1-and-form-cell/

Update:

Here is a much more detailed review by Tested. It shows how the Fuse 1 works and accompanying equipment like recovery station and material mixer. The material is recyclable and the mix of new and used material is determined by the user to get different print qualities.
The material is gray to absorb more energy from 10 watts fiber laser.


DIY rotational casting machine made from wood and 3d printed parts

If you want to expand your home manufacturing arsenal, here is a very useful machine that will enable you to make hollow objects from various types of resin.
This machine is easy and cheap to make from 3d printed parts and 15mm MDF sheets cut on a CNC machine. It was published on Instructables by Jorge Dorantes.
It is hand cranked, but it could probably be easy modified to run with a simple electrical motor.




























All the files and instructions can be found at:

https://www.instructables.com/id/Rotomoldeadora/?ALLSTEPS


If you are not sure how this machine works, here is a demonstration video of a different rotational casting machine by TGS Props where they use two piece silicone mold and Smoothcast 65D resin to make, well ... raptor / alien  eggs!


Make your own DIY vacuum thermoformer

DajoM from Instructables published all the files and instructions needed to make a low cost DIY vacuumformer / thermoformer that fits on your desktop. You can use it to make plastic molds or patterns for production of larger series of objects.
It is made from laser cut plywood and uses ceramic plate for heating. Several parts are 3d printed.

Video demonstration:






All the files and instructions can be found at:

https://www.instructables.com/id/THERMOFORMER-VACUUM-FORMER-PATTERNMAKEKER/




BCN3D Moveo Open Source 3D Printed Robotic Arm

BCN3D presents Moveo, a fully 3d printable open source robotic arm. Another step toward fully robotic world where we puny humans will be free of any work :-)




From project description:

BCN3D Technologies keeps taking important steps in order to achieve his goal of bringing the digital manufacturing technology to everyone. In this occasion we are presenting the BCN3D Moveo, a robotic arm design from scratch and developed by our engineers in collaboration with the Departament d’Ensenyament from the Generalitat de Catalunya.
Its structure is fully printed using additive manufacturing technologies and its electronics are controlled by the software Arduino. The BCN3D Moveo has 5 axis.
Moveo, fully functional nowadays, has been born, as all the BCN3D Technologies products, with an open and educational wish.
As we have done with all our developed pordutcs, the BCN3D Moveo files will be available for everyone. Thanks to the platform Github, a website where users around the world share their designs, anyone will be able to obtain all the necessary information in order to assemble his own BCN3D Moveo at home.
Nevertheless, BCN3D will fee all the Moveo know how on our Github account, as we have been doing with all the BCN3D Technologies products. Thus, the users will be able to find the bill of material (BOM), where all the needed components for the assembling of the arm come detailed, as the CAD designs, so anyone will be able to modify the BCN3D Moveo design as they wish.
Furthermore, the Github users will find the STL files for the structure printing and the assembling, fine tuning and firmware upload manuals, which will be available both in English and Spanish.

Download the BCN3D Moveo CAD files, the STL files, the assembly and user manual and the Bill of Materials on our Github: https://github.com/BCN3D

Project homepage: https://www.bcn3dtechnologies.com/en/bcn3d-moveo-the-future-of-learning/



Tend.ai Robotic Servant for your 3D Printer Farm

Tend.ai developed cloud robotics solution that enables a robotic arm to operate your 3d printer farm. You do not need to know how to program the robot since it uses a webcam and machine learning to figure out triggers and actions it needs to do. You basically show it what to do.
Since it can work non-stop, you can have a small manufacturing robotic cell in your workshop or home. it goes without saying it can operate other machines as well, such as CNCs or laser cutters.




One thing comes to mind: since you can get orders from the web, use a robot to operate your 3d printer, and package the objects, you will just probably need to send them via delivery service. That can probably also be automated... You see where I'm going ...

Source:

https://techcrunch.com/2016/06/22/tend-ai-trains-your-robot-to-operate-dozens-of-3d-printers-and-laser-cutters-at-a-time/


3D Systems SLAbot-1 Stereolitographic Robotic Manufacturing Cell

SLAbot-1 is a robotic arm which is used as a stereolitography apparatus in a small self-contained manufacturing cell. It enables very fast 3d printing based on resin and projection device and further manipulation of produced object. It is a concept demonstration but it could be used in some future manufacturing setting providing customized 3d printed parts.


3D Systems describe it as:


The SLAbot-1 uses an industrial robotic arm, producing parts in sequence. This modular, assembly-line-ready additive manufacturing can be configured in large arrays and enables distributed, automated, high-speed, customized manufacturing.


Here is SLAbot-1 in action:





Here is a more detailed presentation of the system which is based on a patent that is 30 years old:




SLAbot is clearly based on DENSO Robotics arm.



Factory In A Closet

Spiritplumber developed a small DIY digital fabrication manufacturing cell in his closet. He has made and installed a 3D printer, hybrid tool (extruder / laser cutter / liquid printer) and organometallic filament maker.




Very cool setup Spiritplumber! :-)


Do you see a smoke detector surrounded by burn marks? :-) Lesson to be learned there ...



Makerarm Robotic Multitool

Makerarm is another step towards full desktop manufacturing system. It is a robotic arm with many tool attachments for 3d printing, milling, drawing foam cutting, PCB manufacturing and other.
It still looks like hobby or entry-level system but we are slowly moving towards prosumer home production robots.
It supports both FDM and SLA 3d printing.


Makerarm promotional video:




Makerarm homepage:

http://makerarm.com/

It is also on Kickstarter where you can get it:

https://www.kickstarter.com/projects/1849283018/makerarm-the-first-robotic-arm-that-makes-anything


3d printing Makerarm attachment. It also supports SLA 3d printing.  

Tormach PCNC 440 Home Manufacturing High End CNC Mill

Did you ever wanted to have a small factory for metal parts in your garage? Now you can ...
Tormach is major player in high end CNC machines and they just announced their professional PCNC 440 model which is aimed at home and small workshop manufacturing. It is priced at $4,950 which is relatively low cost for this type of machine.
Home and distributed manufacturing is rapidly developing and this is just another sign of it.


Video introduction of PCNC 440 with tech specs:







Tormach 440 mill homepage:

http://www.tormach.com/440mill

Make review:

http://makezine.com/2015/09/22/the-tormach-pcnc-440-welcome-to-the-era-of-desktop-cnc-mill/


Here is the unboxing and video review:





... it can also cut 4140 steel:




Full Tormach 440 workstation without tool changer:


Eva 3D Printed Robotic Arm by Automata

Eva robotic arm by Automata has 80% 3d printed parts and it is planned to be low cost robotic platform for any purpose. Soon you will have a robotic helper in your workshop ...

Eva moving:







Eva technical specifications:
  • Degrees Of Freedom / Axis: 6
  • Weight: less then 2,5 kg
  • Range: 600mm Full Span Radius, 360°. Extendable with Gantry (coming soon).
  • Payload: 0.75kg (max)
  • Repeatability: 1 mm (subject to testing)
  • Max Speed: 100°/sec (1000mm/sec at full outstretch)
  • Mounting: Table/Wall/Ceiling/Inclined
  • Connectivity: USB 2.0, Wireless (TBC)
  • Power Requirement: DC 12V 10A
  • Auxiliary Ports: TBC






Automata Technologies homepage:

http://www.getautomata.com/welcome#home

... the company claims that it will not open source it. Hey guys, sharing is caring!

If you are looking for more DIY and open soulutions for your own robotic arm here is a perfect project for you:

http://diy3dprinting.blogspot.com/2015/03/powerful-3d-printable-robot-arm-for.html

Update:

Eva is learning how to help build replicas of herself. The robotic arm is starting to operate a 3d printer:



How to make a DIY injection molding machine from a drill press

If you want to make mass produced parts you will reach a limits of your 3d printed very quickly both technical and economical ones. For any serious mass production of plastic parts you must use injection molding which can be expensive in the beginning since the initial mold is costly but the parts are cheap afterwards.

Is there a middle ground? A device you can build yourself?
There is a possibility to make a DIY home workshop injection molding machine from a hacked press drill with Gingery attachment and a CNC milled metal mold.
You can use various types of thermoplastics like: PETE, HDPE, PVC, LDPE, PP, PS and ABS.

Scorch from Scorchworks documented his experience with it.

Here is a construction video of Gingery injection molding tool for a simple drill press:




Here is a demonstration of injection molding plastic parts into CNC milled molds:



For more info on his project see:

http://www.scorchworks.com/Injection_molding/injection_molding.html


For a simple DIY drill press injection molding apparatus you can check out this PDF guide:

http://rick.sparber.org/Articles/gpi.pdf


The setup:



Injection molded objects and the mold:



5axismaker is next generation of desktop manufacturing machines





WOW! I really dig this concept of five axis multi-tool! It gives you 5 axis CNC machine that includes milling and 3d printing heads, touch probe, hot wire-cutter and a special mount for custom tools. This is probably a dawn of low cost multi-axis and multi-tool digital fabrication devices.

The company that is developing it also created open source Grasshopper script that allows programming of this 5-axis machine.

It was sold on pre-order from Kickstarter campaign for £4,499 (about $7000). The pack included:
5AXISMAKER KICKSTARTER SPECIAL:
Base 5axismaker: 5axis machine + 1 milling tool head + Set of Tools (Touch-probe, 3d printer, Wire-cutter, Adapter for other tools). 5axismaker cutting/making volume 400x400x400 mm.
I'm really looking foreward for developments in this field! Only 3 axes is sooo yesterday!

Here you can see a close-up video of conformal 3d printing in 5 axis:




Company homepage: http://5axismaker.com/

Technical specifications: http://5axismaker.com/5x/tech-specs/

KS campaign page:

https://www.kickstarter.com/projects/2003668803/5axismaker-first-ever-affordable-5axis-multi-fabri





DIY soldering robot for home manufacturing

Brian Dorey developed this low cost home manufacturing robotic solder cell. Total cost to build this machine is around 860 £ and he made all the files need to make it publicly available.

We are witnessing a strong growth in DIY production machines like 3d printers, CNC mills, robots, pick and place machines and other digital manufacturing tools.
There will be a DIY micro factory in your neighborhood soon ...

Soldering robot working:



Project homepage:

http://briandorey.com/category/Soldering-Robot-Project.aspx

All the files to build it and software to run it can be found at:

https://github.com/briandorey/Soldering-Robot-Project



How to make a DIY Stewart Platform with 3d printed parts

Stewart platform is a multi-purpuse robotic platform that is movable in six axis. This machine could be used in all sorts of project where you need multiaxial kinematics. I could see it even being used as part of a 3d printer.

Nicholas Pajerski made a tutorial on Instructables describing how to build a desktop Stewart platform with lasercut and 3d printed parts. It is controlled by Arduino and uses linear actuators enabling it to carry heavier loads.




Detailed build guide and all the parts files can be found at:

http://www.instructables.com/id/Six-Axis-Stewart-Platform/

I have a feeling that a field of home manufacturing robotics is entering a very rapid development phase. 3d printers were just the initial phase. 

Here is a much larger MOOG platform controlled by IPad used for flight simulations:



And here is a smaller version doing some balancing:


LitePlacer DIY pick and place machine with camera guidance

Juha Kuusama developed a DIY pick-and-place machine inspired by Shapeoko CNC router. It is fully functional with computer vision / camera effector guidance, BOM import and precise enough to place 0402 parts with the vacuum head.

It is still not rough enough to take full production quantities but is more suited for small series of PCBs at 200-400 components per hour. The accuracy is limited and it can not yet do 0201s.








Very impressive video introduction and demonstration:



Here is the project homepage where you can get all the plans and custom software or buy a kit for 1199 euro:

http://www.liteplacer.com/

if you want to build it yourself, guide is at:

http://www.liteplacer.com/the-machine/assembly-instructions/

LitePlacer hardware is licensed under Attribution-NonCommercial 4.0 International License.

If you are interested in PCB manufacturing also check: FirePick 300USD DIY Delta pick-and-place or how to hack your 3d printer into solder paste dispenser.

TwinTeeth home manufacturing PCB factory mulitool with 3d printer

There are more and more home manufacturing tools and TwinTeeth is one of the more developed I saw.
It is a multitool reversed Delta machine mainly orientated towards PCB manufacturing but it can serve as 3d printer also. It is fully open sourced with plans so you can easily build it yourself or customize it to your needs. True ability for distributed manufacturing.

It has following functions and exchangeable tool options:
  • UV Laser photoengraving on sensitive film or pre-sensitized boards using an ultraviolet laser.
  • Drilling vias and holes using any mini-rotary tool like Dremel® or Proxxon®.
  • Dispensing solder paste with precision on SMD PCB pads.
  • Plotting circuits with a permanent pen-maker
  • 3D printing knobs, casings, front-panels, even print circuits with conductive filament, or make circuits supports.
  • Milling/Carving soft materials or etching PCB copper with a v-bit (if you prefer this etching method).
TwinTeet core inverse Delta and replaceable toolheads in front of it







Here is a video of it in action:



TwinTeeth technical specifications from the project page:
  • Working area (X,Y,Z): 70x80x60mm reduced considerably to an “Arduino™ shield-size” because it's preferred to do something small but precise. Users rarely create big circuit boards and reducing the working area has some benefits: the robot is cheaper, more precise, more robust, smaller and more manageable. However, it’s scalable, so you can make it bigger if you want.
  • Motion: TwinTeeth is powered by three Nema 17 motors, lead-screws and anti-backlash nuts.
  • Speed: it can go as fast as 1200-1500mm/min.
  • Code: it supports G-Code, postscript and BMP files. Eagle CadSoft can export to postscript format very easily. Support BMP files means than in addition to PCBs it can also print and etch photos on copper, alu or bronze.
  • Laser: using the same PHR-803T optical pickup than DiyouPCB with a wavelength of 405nm.
  • Rastering: the robot draws the PCB circuits in rastering mode in a similar way any paper printer does: moving the laser (or the bed in our case) from one side of the printer to the other.
  • Resolution: In rastering mode it's printing at 600DPI resolution. The laser beam spot is approx. 0.04 wide when is focused. Incredibly thin! Theorically mechanical precision is 0.94um.
  • Auto bed-levelling – it keeps the bed flat with a tolerance of less than 0.01mm while the robot is moving. It’s very important to improve printing quality and provide precision.
  • Auto-Focus: - small focus differences on the PCB surface affect printing quality so implemented a robust focusing system which takes some points on the PCB and extrapolates the results with a bilinear equation. With that info the robot adjusts the focus automatically while printing.
  • Infrared focusing: the auto-focus system uses an infrared laser to avoid film blurring. Films or presensitized boards are only sensible to ultraviolet light.
  • Electronics – using the well known combination of Arduino™ Mega + RAMPS 1.4 + A4988 Motor Drivers. Improved the Pickup Driver Circuit developed for DiyouPCB and now it includes new features.
  • Precision fixture bed – it is very important to keep the PCB fixed to the bed while the robot is moving. Also, when printing two-sided PCBs you have to be sure that both sides are correctly aligned. TwinTeeth includes a precision aluminium fixture bed and dowel pins which allow correct fixing and positioning of the PCBs. A stencil is also included which helps to drill the PCB’s 4-positions holes.
  • Camera – included a small USB camera because it is difficult to see tiny details on high-density PCBs. The camera is also useful to set the home position which is very important to obtain accuracy.
  • 3D Printing:  FFF (Fused Filament Fabrication) with 1.75mm PLA/ABS and a 0.35mm extrusion nozzle. Printing quality is similar to any 3D printer you can find in the market.
TwinTeeth software:
  • TwinTeeth Firmware: deeply modified Marlin firmware to support multiple tools, manage and control the laser, implement the auto-focus system, print in rastering mode, improve the buffering, and much more.
  • TwinTeeth Management Console – TwinTeeth comes with a new easy-to-use management console which includes functionality specially designed for the multi-tool environment. Included functions to calibrate the printer, move the axis (jogging), and adjust the parameters of each tool. This software communicates with the robot through an USB 2.0 port.
  • TwinTeeth Eagle ULPs – developed some ULPs (Eagles’s user language programs) to generate the drilling and paste dispensing g-code files. You can also use the files generated by other ULPs like PCBCode.
  • Eagle Cadsoft – It is a popular electronic CAD software company. They provide a freeware version for non-commercial use. It easily generates the postscript, drilling and solder paste dispensing files which TwinTeeth uses to make the circuits.
  • 3D Slicing software– for 3D printing you can use any slicer software like Slic3R or Cura.

TwinTeeth homepage:

http://www.diyouware.com/front

Since it is an open source project you can get all the files to make it here and start your own home PCB factory:

http://www.diyouware.com/twth_getit


OpenHand 3d printable open source robotic hand is a strong and flexible gripper for you robot

3d printed robots are not toys anymore and very serious open source projects are emerging like strong DIY 3d printable robotic arm or small DIY robotic production cell.

We could see very soon home based robotic mini factories where robots, cnc machines, pick-and-place machines and 3d printers make anything you can imagine.

If you want to develop your own project you can use this robotic hand developed at Yale.

It comes in several configurations with different number of fingers. Finger grippers are made from different combinations of flexible and hard materials moved by fiber tendons. The resulting movements show that it can manipulate many different types of objects.
OpenHand is an open source projects so all the files are available publicly even including a code to modify the design.

OpenHand in three finger configuration







Here are some videos of different OpenHand versions manipulating objects:









In this video they show Hybrid Deposition Manufacturing (HDM) production process of OpenHand components where different materials are used to create object with functional properties. The process is easily replicated at home workshop:




Here is a OpenHand page:

http://www.eng.yale.edu/grablab/openhand/index.html

OpenHand GitHub repository:

https://github.com/grablab

More extensive PDF document with many technical details on OpenHand:

http://www.eng.yale.edu/grablab/pubs/Ma_ICRA2013.pdf

PDF paper on Hybrid Deposition Manufacturing, a must-read if you want to recreate similar robotic hands:

http://www.eng.yale.edu/grablab/pubs/Ma_JMR2015.pdf


Powerful 3d printable robot arm for your future home manufacturing robotic cell

If you thought that 3d printed robots are just toys, think again! Here is a strong and powerful 3d printed robotic arm with gripper that is based on well-known (I'm not sure which :-)) industrial version.
It is well documented and constantly updated. It comes in "blue" and "orange" version, the blue uses stepper motors, the orange DC-motors. Encoders provide 12 bit resolution with an arm length of some 500mm. That results in less than 1mm accuracy (more realistic is 2mm).

The arm is developed by Andreas Hölldorfer, a master student at the Karlsruhe Institute of Technology (KIT). Great work Andreas! You rule!

Definitely not a toy. Power and strength. I wonder is it precise and fast.  Is it durable and serviceable. Source: hackaday.io

Your coffee is served master. Source: hackaday.io





Here is a video playlist that goes trough development process stages:



Hackaday.io project page with additional information, build log and updates:

http://hackaday.io/project/3800-3d-printable-robot-arm

Thingiverse and GitHub with all the files:

http://www.thingiverse.com/4ndreas/collections/printable-robot-arm

https://github.com/4ndreas/BetaBots-Robot-Arm-Project

Project blog:

http://chaozlabs.blogspot.de/2015/01/3d-printable-robot-arm.html

Since the design is publicly available and looks relatively easy to make, I can see it as a part of future home manufacturing cells. Or as a personal assistant. You choose ...

Update:

Here is the latest development of this arm with many improvements.



Update 2:

Here is a new design of the robotic arm: the Mantis arm.

Here is the video of the robotic gripper:


Here is the parts list, more information and files for download:

http://chaozlabs.blogspot.com/2016/04/mantis-robot-arm-part-1-gripper.html

http://www.thingiverse.com/thing:1480408


UberBlox construction modules for your home manufacturing machines

UberBlox are modular building blocks for any type of machine ranging from wheeled robot to CNC mill. You can create anything you want.

Pick and Place delta robot made with UberBlox

UberBlox description from the company page:
UberBlox is a new high-quality metal construction set and prototyping system for makers to build rigid structures and automated machines.

At the heart of the system is a new single-connector locking mechanism which uses a common small tool to quickly and precisely lock each block to the next. The firmly connected blocks provide accurate, strong and rigid frames for a wide variety of structures and complex machines such as robots, CNC machines and 3D printers.

In addition to the basic blocks, the system includes a growing catalog of compatible and reconfigurable parts, including moving components, sub-assemblies, motors, electronics and controllers based on popular boards such as Arduino and Raspberry Pi, for a complete solution to the building needs of today's sophisticated maker.

Here is short video overview of UberBlox:



UberBlox homepage: https://uberblox.com/

They will be on KickStarter soon ...



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