Showing posts with label flexible. Show all posts
Showing posts with label flexible. Show all posts

3D Printable Flexible Memory Structures by Peng Jin

Peng Jin used NinjaFlex filament to produce flexible structures with memory effect that can be used for various applications from architecture to art. 

Project description:
Taking advantage of the TPE (specially formulated thermoplastic elastomer), I did a series of study with my Printrbot Simple Metal, testing out both the limit of the material and the printer. Such as printing larger volume with a relatively smaller printer which could offer better accuracy, and print flexible material with bi-stable units to create shape-memory structure. I applied all the ideas from these studies to my architecture design afterwards, creating products and spaces with flexibility and adaptability, as wells as new ways of interaction between human and product, even more, between individuals with these potential produces.



You can find full project info at:

https://www.instructables.com/id/3D-PRINTED-SELF-MEMORY-STRUCTURE/





Can you make a DIY 3D printed car engine belt?

Mike designed and 3d printed the engine belt for his car. It took him several attempts.

Did it work?

Here is the full video:




It basically works for a minute on low RPM before it disintegrates, not practical for driving but nice experiment. Someone could probably improve on this idea and try different materials.


Mike's blog:

http://www.mikeandlauren.com/



3D Printed Robotic Shielding with TangoBlack+

Researchers at MITs CSAIL devloped a method that uses standard 3d printer with advanced programmable viscoelastic materials like TangoBlack+ to make shock absorbing skin for robots.

Those 3d printed shielded robots use only 1/250 the amount of energy they transfers to the ground and also allow the robots to land nearly four times more precisely.




Source article with more information:

http://news.mit.edu/2016/3-d-printed-robots-shock-absorbing-skins-1003

Research paper:

http://groups.csail.mit.edu/drl/wiki/images/3/30/2016_MacCurdy-Printable_Programmable_Viscoelastic_Materials_for_Robots.pdf

Here are their jumping robotic cubes:


NinjaFlex 3D Printed Metamaterial Mechanisms

Team of researchers at Hasso Plattner Institute, Potsdam, Germany developed a technique that gives internal structure to objects that they printed on Ultimaker 2 in NinjaFlex filament. Since the structure is designed it gives the object mechanical movements enabling it to act as a tool or a device. 

From project description:
Recently, researchers started to engineer not only the outer shape of objects, but also their internal microstructure. Such objects, typically based on 3D cell grids, are also known as metamaterials. Metamaterials have been used, for example, to create materials with soft and hard regions.

So far, metamaterials were understood as materials—we want to think of them as machines. We demonstrate metamaterial objects that perform a mechanical function. Such metamaterial mechanisms consist of a single block of material the cells of which play together in a well-defined way in order to achieve macroscopic movement. Our metamaterial door latch, for example, transforms the rotary movement of its handle into a linear motion of the latch. Our metamaterial Jansen walker consists of a single block of cells—that can walk. The key element behind our metamaterial mechanisms is a specialized type of cell, the only ability of which is to shear.

In order to allow users to create metamaterial mechanisms efficiently we implemented a specialized 3D editor. It allows users to place different types of cells, including the shear cell, thereby allowing users to add mechanical functionality to their objects. To help users verify their designs during editing, our editor allows users to apply forces and simulates how the object deforms in response.



Personally I find that the software for design of those metamaterials is the most interesting part and would be of great use for DIY and Maker community. I don't know who has the property rights to that code, but I think if the research was funded by public money the code should be open sourced.


Project homepage:

http://hpi.de/baudisch/projects/metamaterial-mechanisms.html

PDF research paper with much more information:

http://alexandraion.com/wp-content/uploads/2016UIST-Metamaterial-Mechanisms-authors-copy.pdf



Hydraulic 3D Printed Insectoid Robot

Researchers at MIT CSAIL developed a 3d printing process named "printable hydraulics" where you can 3d print with soft and hard materials at the same time. This creates articulated objects which can move when pressure is applied.
They demonstrated it by 3d printing an insectoid robot that moves when motor and battery is added. Other robotic accessories such as hydraulic grippers can also be 3d printed.

Hydraulic hexapod in action with other flexible parts demonstrated:



Learn more at:

http://groups.csail.mit.edu/drl/wiki/index.php?title=Printable_Hydraulics

https://news.mit.edu/2016/first-3d-printed-robots-made-of-both-solids-and-liquids-0406

Full paper in PDF format:

http://groups.csail.mit.edu/drl/wiki/images/7/7c/2016_MacCurdy-Printable_Hydraulics-A_methods_for_fabricating.pdf


Disney finds a way to control object elasticity with internal microstructures

Disney research found a technique control and model elasticity of 3d printed objects with different internal structures. I only hope this research and software will not remain trapped inside corporate structure forever. We need those abilities also in our models :-)





Project homepage with much more information:

http://www.disneyresearch.com/publication/microstructures/

Detailed paper in PDF format:

http://www.disneyresearch.com/wp-content/uploads/Microstructures-to-Control-Elasticity-in-3D-Printing-Paper.pdf



FormLabs wants to rule in 2015 and they demonstrate it with a fully resin 3d printed speaker project

FormLabs has some resolutions for 2015 and they have made a fully 3d printable speaker project made from resins with different properties. Key resin property for the speaker is flexibility. Improved resolution and optimized support systems help also.



You can learn more at:

http://formlabs.com/en/company/blog/2015/01/06/new-year-new-resolution/

Here is the SLA printed DIY speaker developed by Adam Lebovitz made with various resins:


SemiFlex is new member of NinjaFlex 3d filament family made by Fenner Drives

Fenner Drives, the company who created NinjaFlex, released their new filament named SemiFlex which is more rigid.

Here are the features from the product page:
  • High level of detail
  • Contain intricate parts
  • High resolution text
  • Unsupported vertical printing
  • Shock-absorption needed
  • Requires less flexibility than NinjaFlex Original 3D Filament
  • Filament hardness of approximately 85A (NinjaFlex) and 98A(50D) SemiFlex
  • REACH and RoHS 2002/95/EC Directive Compliant
  • recommended extruder temperatures are around the 210-25°C range, recommended platform temperatures are in the 20-50°C range, and recommended print speed should be 30mm per second
Since it is a new material there is no tests or reviews, but since the NinjaFlex was a success, SemiFlex will probably find its market place.

Here is the comparison chart:


































Two new extruders from Aleph Objects LulzBot: the Dual Extruder and the FlexyDually

Aleph Objects just released two new extruders: the Dual Extruder and the FlexyDually Extruder. Both extruders are priced at $494.95 and beside their special functions can use standard filament materials like PLA, ABS, PVA, HIPS and LayWood.
Since Aleph Objects is strongly supporting open source, extruders are fully open sourced and you can find files for bot of them.


The Dual Extruder is optimized for dual extrusion






From LulzBot product description:
It's time to unleash your LulzBot TAZ! Our all-new Dual Extruder Tool Head is an upgrade for advanced users that provides the capability to 3D print in two colors of the same material, or take advantage of multi-material 3D printing.
Whether you use your LulzBot TAZ for personal, professional, or educational purposes, your 3D printer is now more versatile than ever. The main benefits of this tool head include being able to print more complex objects with support structures and more aesthetically pleasing objects that feature multiple colors or multiple materials. See this in action by watching the video available at the bottom of this product page.
The Dual Extruder Tool Head features two of our standard extruders on a single carriage. Each extruder can heat up to 240 degrees Celsius and handle a wide range of materials including PLA, ABS, HIPS, PVA, LayWood, and more. Further, the standard nozzle size for each extruder is .35mm, meaning you can get finer resolution on your prints.
The Dual Extruder Tool Head is an advanced accessory suggested for expert users only because both the software and hardware aspects of using these upgrade require more technical capabilities. However thanks to the LulzBot TAZ's modular carriage design, installing your Dual Extruder Tool Head only takes a few short steps for owners of the LulzBot TAZ 4. Owners of earlier versions of the LulzBot TAZ can also make these upgrades, however additional steps will be required.
Like all products made by Aleph Objects, Inc., the Dual Extruder Tool Head is fully Open Source Hardware so you can view the source files to make and share modifications and improvements.
Technical specifications:
  • Required filament diameter: 3mm
  • Nozzle size for both extruders: 0.35mm
  • Note: Because this tool head uses thinner stepper motors, you will be able to take full advantage of the LulzBot TAZ's build volume without compromising build area.






The FlexyDually Extruder is optimized for printing with flexible filaments






From LulzBot product description:
It's time to unleash your LulzBot TAZ! Now advanced users can print with both flexible and standard materials, during a single print run. Whether you use your LulzBot TAZ for personal, professional, or educational purposes, your 3D printer is now more versatile than ever. You can use multiple materials to make parts with built-in dampeners or grips, stretchable straps with built-in buckles, or fittings with gaskets.

The FlexyDually features one standard tool head for materials like ABS, PLA, and HIPS, and a second Flexystruder Tool Head that allows you to print with flexible filaments like NinjaFlex. Both of these extruders can heat up to 240 degrees Celsius and are mounted on a single carriage. Each standard nozzle is .5mm which is optimized for flexible filaments, but this also limits the resolution that can be achieved with this tool head. See how strong certain combinations like ABS and NinjaFlex can be by watching the video below.

The FlexyDually Tool Head is an advanced accessory recommended for expert users only because both the software and hardware aspects of this upgrade require more technical capabilities. Once mastered, this tool head dramatically increases the applications for your LulzBot TAZ. 

Thanks to the LulzBot TAZ's modular carriage design, installing your FlexyDually Tool Head only takes a few short steps for owners of the LulzBot TAZ 4. Owners of earlier versions of the LulzBot TAZ, and the LulzBot KITTAZ, can also make these upgrades, however additional steps will be required. Be sure to select the right version before purchasing your FlexyDually.

Technical specifications:
  • Required filament diameter: 3mm
  • Nozzle size for both extruders: 0.5mm
  • Note: Because this tool head uses thinner stepper motors, you will be able to take full advantage of the LulzBot TAZ's build volume without compromising build area.

https://www.lulzbot.com/products/flexydually-tool-head

You can see it in action here:

http://diy3dprinting.blogspot.com/2014/05/flexydualie-open-source-dual-extruder.html

(was this extruder named Dually or Dualie in the past ...hmm ... I'm not sure why the difference in name...)




Nice jobs LulzBot, I love your Open Source commitment!


3d printed steampunk Alien Xenomorph costume





James Bruton continues his work on 3d printed steampunk Alien costume. He is showing hand construction in this video.  He is continuing to use combination of rigid filament and Ninjaflex as shown here in detail:

http://diy3dprinting.blogspot.com/2014/05/flexydualie-open-source-dual-extruder.html

Project homepage:

http://xrobots.co.uk/alien2/

You go James! I'm a huge Alien fan and I'm sure the final suit will be amazing.





Update (15.7.2014.):

The Xenomorph costume hand is advancing:









Sneakerbots shoes printed in highly flexible Filaflex by Recreus

They look good, but probably wont' survive much walking  ...



From project page:
The new sneakers by Recreus printed in Filaflex 1.75mm.
During months we have investigated and work hard to develop the 1.75 mm filaflex format. Sneakerbots are the actual proof that shows filaflex works becoming in the most elastic filament on the market.
The sneakerbots by Ignacio Garcia are inspired by 80s films such us back to the future, starwars, short circuit etc.
Should be noted that the new design is more comfortables than first one. You can vary the softness changing the percentage of infill. The tongue makes that laces don´t hurt foot.
Hope you print them, wear them and be the coolest maker in your city!!

http://www.recreus.com/modules/pk_blockblog/blockblog-post.php?post_id=2#.UyTctPl5N8F

You can download the files for the shoes here:

http://www.thingiverse.com/thing:263098




New filament materials from Polymakr: PolyMax PLA, PolyFlex and PolyWood






















From Kickstarter description:

Polymakr wants to change what you can 3D print with
The rapid growth of low-cost, desktop 3D printers in the past 5 years has really made 3D printing accessible to a great number of designers, engineers and DIYers. While the machines and software keep getting better, the materials available for printing have remained more or less unchanged. The low quality and limited choices of printing materials are increasingly becoming the limiting factor for the future expansion of desktop 3D printers.
As a group of materials scientists, engineers and designers who are very passionate about 3D printing, Polymakr wants to change this, by continuously developing the best the most innovative printing materials for the maker community.
Three entirely new materials for your desktop 3D printer
The goal of this KickStarter project is to bring to you 3 entirely new materials that are designed specifically for FDM/FFF based desktop 3D printers.

PolyMax PLA: Completely re-engineered PLA with superb mechanical strength

PolyMax PLA vs. Regular PLA
Poly(lactic acid) or PLA is probably the most widely used material for desktop 3D printers nowadays. However one of the largest disadvantages of PLA is its poor mechanical properties, especially the tendency to brittle fracture. This renders regular PLA limited applicability for functional parts that are used in mechanically demanding situations.
PolyMax PLA is an entirely new PLA that is designed to solve this problem. The material exhibits over 8 times better impact strength and toughness than regular PLA. PolyMax PLA is compatible with almost all FDM-based desktop 3D printers, including many “ABS-only” printers such as MakerBot Replicator 2X (yes you are not mistaken!). It prints under identical conditions as regular PLA – so you can simply “swap and go”.


PolyFlex: soft and flexible filament with uncompromised printing quality

Excellent Printer Compatibility
Yes, there are already a few flexible filaments out there. However one thing we notice about those materials is their poor compatibility with different 3D printers. Many of them only work on one specific printer model or extruder type – and you have to bet on your luck that it works on the one you have. Some of them only work on 3 mm printers – to our knowledge there has not been a flexible filament that works consistently on 1.75 mm 3D printers.

Therefore we had a clear goal in mind: to develop a soft and flexible filament that is compatible with most desktop 3D printers - a material that everyone can use. That goal was achieved by carefully designing and optimizing the melt-flow properties of the material, and thoroughly testing the material on a large variety of printers. We are proud to announce that our PolyFlex is available in both 1.75 and 3 mm, and is compatible with most (if not all) desktop FDM/FFF 3D printers, including: MakerBot Replicator 2, Replicator 2X, Ultimaker (and several of its variations), RepRap Prusa Mendel, MakerGear M2, Afinia / Up! Plus , and many more as we can’t list everything here.

Fast Printing Speed
The biggest challenge with soft filaments is that they often lead to problems with feeding, as the material can be too soft to generate enough pressure. One compromise one often times has to make is slowing down the printing speed significantly. However this is almost not necessary for PolyFlex – for example our normal printing speed is in the range of 60 – 90 mm/min. Furthermore, PolyFlex requires no heated build plate and has very little tendency to warp (better than PLA and ABS).
The soft and flexible nature of PolyFlex offers a new dimension of what one can do with desktop 3D printers. We showed a couple examples in our video, but you can do much more with PolyFlex: toys, seals, prosthetics, shoes, belts…the possibilities are really limitless. PolyFlex also features very high printing quality and gives great details. We wish you will start making with PolyFlex soon!




PolyWood: wood-like printing material with no actual wood

Wood-like appearance from its pre-foamed structure
PolyWood is a wood-mimic printing material that contains no actual wood. So, how does PolyWood acquire this wood-like appearance? Unlike any other 3D printing filament, PolyWood has a porous microstructure, similar to natural wood. Prints made with PolyWood feature a rough surface that both looks and feels much like raw, carved wood.
As you probably are aware, there are a few commercially available wood-powder based filaments, but we think our approach is better for the following reasons:
Wood powder (often present in large amounts) tends mess up the flow properties of the polymer melt, resulting in poor printing quality. You can check out the comparison in the photo below – the difference is quite dramatic!
What’s worse, poorly dispersed wood powder can even jam the extruder on your printer, which will never happen for PolyWood.
The first 3D-printable foam
As mentioned above, PolyWood has a porous structure. In other words it is a foam. In fact it is the first 3D printable foam that has ever been developed to our knowledge. We used a unique foaming technology that stabilizes the air bubbles inside the material (imagine tiny micro-balloons) – so you can maintain the porous structure during and after the printing. Besides making stuff that looks like wood carvings, you can also think about applications that utilizes its intrinsic foamy structure – heat insulation, sound insulation, anti-vibration, just to name a few.















http://www.polymakr.com/web/about.html

They have a Kickstarter campaign:

https://www.kickstarter.com/projects/1981875718/polymakr-entirely-new-materials-for-desktop-3d-pri

How to make PLA plastics flexible with Carburetor Cleaner

Another interesting video by Jaidyn Edwars. He took some risks here for the science :-) Now, this is for information only, do not try this at home :-) I'm not sure what would be practical implementation of this method, but it is interesting nevertheless. This chemicals are toxic ... Also, what exactly is chemical composition of carburetor cleaner? are there different formulas?




From video description:
In this video I take a look at turning PLA 3D prints flexible by bathing them in Carburetor Cleaner (also known as carby cleaner).
The results were amazing, but, I don't feel they are worth the potential dangers. Carby Cleaner is very toxic stuff that is highly flammable, not good to breath in, not good to get on your skin and the smell lingers on for ages.
Definitely do not give the parts to kids as I don't reckon putting these parts in your mouth afterwards is a good idea at all.

Source:

https://www.youtube.com/user/chickenparmi?feature=watch



3D printing rubber inflatable complex structures (the flower blossom was probably not the first)

At Victoria University of Wellington's School of Design, Richard Clarkson 3D printed these complex flower shaped objects from a soft rubber multimaterials that are inflatable and adapt to air pressure.




Recent advances in 3D printing now allow the simultaneous deposition of different build materials in a single print. In a similar way to nature, materials can be distributed seamlessly within objects for structural and functional advantage. “Blossom” explores the blending of two materials with varying physical properties transitioning from flexible to rigid. The variation offers an opportunity to generate complex forms and dynamic structures that are impossible to make by any other means. The research into applications of these Digital Materials™ has resulted in what is believed to be the world’s first inflatable 3D print. Forcing air into the cavities of the print causes it to ‘bloom’ and thereby reveal the complexity of its physical structure.
INDN 441 Supervisor: Tim Miller – Creative Digital Manufacturing. School of Design, Victoria University of Wellington. http://www.victoria.ac.nz/design
Designer: Richard Clarkson.
Supervisor: Tim Miller.
Video: Szliárd Ozorák.
http://richardclarkson.com/blossom

If you ask me, it looks somewhat creepy when its magnified and moving ...


























I wanted to check the claim that it was the worlds first air inflatable 3d printed rubber object. On youtube I found this video published in September of 2013 that shows something that looks like layer 3d printed rubber inflatable object that has a system of chambers to manipulate the shape and vibration pattern by applying pressure.

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