Showing posts with label 3d printing in cement. Show all posts
Showing posts with label 3d printing in cement. Show all posts

SAM Robotic Brick Layer

We have seen extrusion based construction 3D printers that build with cement paste layers. SAM is a robotic bricklayer that uses standard masonry bricks. It can also be considered as a type of 3D printer since it is using additive manufacturing guided by a computer.
Despite some light statements in the video, a construction worker is probably not a job position with bright future.
Sure, SAM needs human assistance now, but it is highly likely it will be fully autonomous in the future. The two workers that assist it now probably displace ten workers because of the efficiency.





Video description:
Meet the Semi-Automated Mason or SAM, a robot that is so good at building walls it could take over the construction industry. Created by New York-based company Construction Robotics, the brick-laying robot promises to both increase productivity while reducing overall labor costs.
While the efficiency on construction sites has been stagnant in the last 20 to 30 years, manufacturing efficiency has increased significantly due to robotics and technology. Construction Robotics created SAM to solve that problem. SAM requires a human partner to smooth over the works, but the heavy lifting is left to the bot.
The robot can lay bricks at least three times faster than humans – and it never gets tired or makes mistakes. VICE News went to a construction site in Virginia to see SAM at work.

Source:

VICE

3D Printed Molds for Concrete Frame Canoe



Project description:
A research team from ETH Zurich used 3D-printed moulds to make the skeletal framework for this all-concrete boat, which won first prize for design innovation at the Concrete Canoe Regatta.
The boat race takes place every other year on the Rhine river in Cologne, Germany. It challenges participants to create the lightest and fastest vessel, and race it 200 metres without sinking. The competition allows no other material than concrete to be used.
For their SkelETHon canoe, the team from ETH Zurich relied on research that allowed them to fabricate large-scale concrete building components, casting concrete in any shape using 3D-printed moulds.
"With 3D printing we have an almost unlimited geometrical freedom for making formworks, which was not available to concrete so far," said the team's Andrei Jipa. "Undercuts, microstructures, high-resolution details are now possible."
The moulds are made from recyclable plastic, and allowed the team to cast slender "bones" – some of which measured just 15 millimetres in diameter – from steel fibre-reinforced concrete.

Source post with more information:

https://www.dezeen.com/2017/06/27/eth-zurich-team-designs-all-concrete-skelethon-canoe-slender-3d-printed-bones/

THERO project

THERO is a privacy project developed by Román Torre and Ángeles Angulo, that uses a Raspberry Pi with TOR routing. By moving the front panel you change your connection to the external Internet and your privacy.
It uses 3d printing to make the full enclosure and mold for the concrete encased version.


Here are two videos showing how the project was developed:








Source:

http://3dadept.com/manage-your-online-privacy-with-thero-a-3d-printed-desktop-device/

Project homepage (in Spanish):

http://www.romantorre.net/portfolio-item/thero/



Apis Cor 3D Prints a Fully Livable House

We have seen 3d printed buildings before but most of them were prototypes, built off-site or not used afterwords, but nothing compares to this house built by Apis Cor.

Apis Cor used a unique house 3d printing machine they developed and made an on-site house in 24 hours for the cost of some 10000 USD. It has surface of 38 square meters (409 square foot) and has been built in Stupino town, Moscow region, Russia.
The finished house is fully livable with all the appliances. Very cool!

Here is the very interesting presentation video:





Looks like 3d printing houses is a technology that has fully matured now. It will have interesting effects on housing market.

Source news post with full technical details:

http://apis-cor.com/en/about/news/first-house



3D printed livable house or garden shed?

Alex Le Roux 3d printed what he calls a "first 3D printed livable house in the United States". I would say it's a garden shed. You decide.































It was done on a Vesta machine:





























Vesta concrete 3d printer costs USD 8,999.00 and has 10ft x 10ft x 10ft build volume.

Project blog:

http://concreteprinter.tumblr.com/

Vest printers homepage:

http://www.vestaprinter.com/

Hadrian X Robotic Truck That 3D Prints Buildings With Bricks

Australian company "Fastbrick Robotics" developed a robotic truck system that can lay 225 bricks per hour. It's a big 3d printer on wheels that uses robotic crane to build houses.
It is not cement paste extrusion that can be found in other building 3d printers, but it is additive, digital and making BIG 3d objects.
Personally, I'm not even sure that cement paste extrusion is the best way to get commercially viable construction machine for industry wide adoption and application as a standard house building tool.

People like brick.


Here is an interesting video presentation:




Company homepage:

http://www.fbr.com.au/

It still needs some human assistance, so some jobs in construction field will be saved. Some. Few. For some time.



Reinforcing thin concrete objects with 3d printed mesh

For some DIY projects you need thin concrete or cement walls. They are prone to brake under tension or fall impact.
Instructables user "ucn" from Singapore wanted to make strong thing concrete molded business cards and successfully reinforced them with 3d printed mesh frame. It looks that this technique works great and could be applied to other concrete projects where you need internal reinforcement structure.




Here is a detailed buold guide with prototypes that led to final sucess and strenght testing:

http://www.instructables.com/id/3D-Printed-Reinforced-Concrete-Business-Cards/?ALLSTEPS

Homemade Jet Engine with 3D Printed Parts

This guy made a desktop jet engine made with many 3d printed parts and burning chamber made from refractory cement molded with PLA 3d printed mold. He also used a skateboard bearings, sheet metal and an electric starter, all powder with lighter fluid!?

Here is a video of the engine running and being taken apart:




Here is a test at 40k RPM:



Project homepage with complete construction manual book to be released:

http://amazingdiyprojects.com/

If you think its very hard to make a DIY turbine jet engine you will be surprised that it was done many time even from junkyard parts like this one:

http://www.junkyardjet.com/

Stay safe!


3D Printed Monolithic Houses

Andrey Rudenko developed his own concrete 3d printer in the garage. It has a gantry motion and extrudes concrete paste combined in the optimal mixture.
In his latest demonstration he printed a 100m2 house in 48 hours. He claims his 3d printed structures are hurricane and tornado resistant due to monolithic design.

He also successfully 3d printed a hotel suite in the Philippines:
































Here you can see the process and comparison to human builders:



He is well known for his 3d printed concrete castle:




His homepage with much more information:

http://www.totalkustom.com/


PS: I like the technology, but 3d printing is not a solution to housing crisis in my opinion. Houses are cheap to build, what is expensive is land, permissions, architectural work by certified professionals, compliance etc. Houses also became financial instrument and not a physical object person lives in. It is a broad and complex issue.

How to Make a Concrete 3D Printer

Muhleman developed a concrete powder bed 3d printer that uses hacked Shapeoko CNC router mechanism.

It uses sand and cement mixture and a liquid soil hardener called polypavement as binding agent. Powder bed is loaded manually :-) but a mechanism could be developed in the futre.
Printed objects are rough but the concept is interesting for artistic purposes and concrete furniture where you can get more complex organic forms.





























Full construction guide with plans and operational instructions can be found at:

http://www.instructables.com/id/Concrete-3D-Printer/?ALLSTEPS


Here is a video of it in action:





Apis Cor Circular House 3D Printer

Apis Core presents their construction 3d printer which has an interesting new design somewhat similar to polar movement machines. It looks like it has many advantages over regular three axis setups of current building printers.

Apis Cor presentation:




Apis Cor in operation extruding cement paste:



Company homepage:

http://www.apis-cor.com/



From DIY 3d printing history 5 - Early days of house printers

As far as I remember first time I saw house 3d printer was with Enrico Dinis D-shape.































PDF presentation:

http://www.d-shape.com/d_shape_presentation.pdf

... some CNC sites named it the house CNC router: http://www.bg-cnc.com/wordpress/?p=592


But even in earlier times, 1940ies, machines existed to make houses by direct deposit of cement mixture. Sure, they used big cement mold but it was probably the birth of an idea.





















Source:

http://www.citylab.com/tech/2015/08/this-1940s-house-building-machine-was-the-original-3-d-printer/400967/

TriDom crane mounted building 3d printer

TriDom construction 3d printer is machine with excellent idea behind it! While other construction printers have complex and big gantry systems, TriDom is a retrofit kit that can be mounted on static or mobile cranes that are usually used in construction work. It can basically turn an existing crane in robotic arm where a crane does 80% of work and the TriBot frameless Delta does the other 20%. Simple and effective!
I'm not sure how will the crane and TriBot interface or how the crane will be guided? Maybe it can even be done manually for rough outlines and the TriDome mechanics will compensate for precision with agile printehead. We will see... very interesting and marketable tool...




























TriDom is project by Yaron Schwarcz and Anielle Guedesv, and it is still being developed.  Great work!

TriDom home page: http://www.tridom.co/

https://www.facebook.com/tridomtechnologies


Here is a TriDome video presentation:



BetAbram construction 3d printers from Slovenia

Slovenia is our little neighboring country to the west and they have several 3d printing projects like: KORUZA laser wifi, PrintGreen and TroubleMaker 3d printer. Now they have a bigger  machine in the game that can print large concrete structures or buildings with BetAbram series of large 3d printers.
The machines are moving on a rail system and feature metal gantry with extruder that deposits concrete / cement mixture layers.

BetAbram has three different sized printers: P1, P2 and P3. Z-axis height is theoretically unlimited since it can be extended with a rails systems to print tall buildings. 
In the X and Y axes, the P3 can 3d print buildings with plate surface of 4 meters x 3 meters (12 square meters), the P2 is capable of 12 meters x 6 meters (72 square meters), and the biggest, P1 is capable of 16 meters x 9 meters (144 square meters).

Prices will probably range starting from 15000 euro up to 30000 euro. 


















Here is a video of BetAbram machine in action:




BetAbram company page: http://betabram.com/index.html



Enrico Dini 3d printed houses

Big big 3d printer printing 3d buildings of complex construction by Enrico Dini.





http://d-shape.com/

Here is new interview with Enrico Dini about 3d printing for reef conservation:

http://diy3dprinting.blogspot.com/2014/04/ap-interview-with-enrico-dini-about-3d.html

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