Showing posts with label cnc mill. Show all posts
Showing posts with label cnc mill. Show all posts

R-CNC DIY CNC Mill with 3D Printed Parts

RoMaker from France developed and published the R-CNC mill plans. It is made from 3d printed parts and aluminum structure elements. It looks easy to make with well documented build instructions. The cost of it should be relatively affordable and cheap to make. Eletronics is based on Ramps 1.4






























Other key features:
  • It also has 4 rubber pads at each angle, anti-vibration and anti scratch.
  • The electronics are integrated into the machine and it has a front USB port to connect a computer to the Ramps 1.4 if necessary without dismantling everything.
  • Clean installation thanks to dragchains
  • The pressure of all bearings on the square tubes is fully adjustable
  • Very high torque for Y moving thanks to a nema motor 23 multiplied by 3 with pulley 20×60 teeth
  • Integrated LED lighting
  • Easy mounting with printable drilling templates
  • Tested successfully on wood and plastic at 700mm / min and passes of 2mm, the measurements are perfect at 5 / 100th of mm, the diagonals of the squares are equal, the round ones are round!

Thingiverse page:

http://www.thingiverse.com/thing:2159840


Project homepage with detailed descriptions and instructions:

http://www.makerfr.com/en/cnc/r-cnc/

rBot 3D Printable CNC Mill with IKEA Work Surface

Michael Reitter developed a homemade 3D printable CNC mill which uses a IKEA MALM table as working surface. Probably the coolest IKEA hack ever.

rBot in action:




You can learn more about it and get all the information needed to build it at project homepage:

https://rbotcnc.wordpress.com/

All the files for 3d printing the parts:

http://www.thingiverse.com/thing:1195229































Someone note in the comments that this is a CNC router. So, what is a different between CNC mill and CNC router?

"A CNC router will usually have a large X and Y range and short Z... A router will typically be able to do soft materials like wood, plastic, and maybe aluminum... But overall, it won't have the most rigid structure (like this one which is 3d printed)

A CNC Mill will have a relatively smaller X and Y with a larger Z than a router... A mill will be able to cut hard materials like steel... And thus will have a very rigid structure so that it can accurately cut those materials."
More info at:

http://hobbymilling.com/the-difference-between-a-mill-and-a-router/



Hacking and Upgrading Cheap Chinese 3020 and 3040 CNCs

I plan to buy a cheap or even second-hand Chinese 3020 or 3040 CNC mill so I looked around to find a way to improve it with parts I already have like Arduino or some simple electronic upgrades. I found two interesting guides:


Upgrading 3020 (and other models) with Arduino, GRBL and CNC Shield V3




Detailed guide by EricAusome can be found at:

http://www.instructables.com/id/3020-CNC-Arduino-GRBL-CNC-Shield-V3/?ALLSTEPS


John Lauer hacked his 3040 to run with ChiliPeppr and TinyG.


Source: http://hackaday.com/2015/09/08/how-to-upgrade-a-chinese-cnc-machine/




This post will serve as my knowledge base and will be expanded as I gather more CNC hacks.

Tormach PCNC 440 Home Manufacturing High End CNC Mill

Did you ever wanted to have a small factory for metal parts in your garage? Now you can ...
Tormach is major player in high end CNC machines and they just announced their professional PCNC 440 model which is aimed at home and small workshop manufacturing. It is priced at $4,950 which is relatively low cost for this type of machine.
Home and distributed manufacturing is rapidly developing and this is just another sign of it.


Video introduction of PCNC 440 with tech specs:







Tormach 440 mill homepage:

http://www.tormach.com/440mill

Make review:

http://makezine.com/2015/09/22/the-tormach-pcnc-440-welcome-to-the-era-of-desktop-cnc-mill/


Here is the unboxing and video review:





... it can also cut 4140 steel:




Full Tormach 440 workstation without tool changer:


Limitless 3d printer and CNC mill hybrid





Project description from the maker:
Limitless is a revolutionary new automated multi tool. With Limitless, projects and ideas can be brought to life using one of many methods. Inventors and engineers can bring projects to life using the milling machine, 3d printer and other tools we plan to add such as a laser cutter. Limitless is a dynamic platform which is always changing to suit the needs of its users.

Unlike all other personal platforms, Limitless uses a robust controller similar to the ones found in industrial machines. We do not use all-in-one controllers for our automation. Each one of our large stepper motors has its own motor driver with separate power supply. We also provide the largest work space out of any other brand! With a granty clearance of 14 inches and a table size of 23.5 x 33 inches, we are the largest most versatile CNC combo tool one can buy!
With Limitless real prototypes can be produced! Since we have such a large work area, projects often do not need to be scaled down. Buy upgrading to our 6 axis controller a lathe option can be added as well, adding even more versatility to the platform. Also, all of our tools (Spindle, 3d printer, and, potentially a laser) are always installed on the “Z” axis, so there is no need to swap out tool heads. You just choose the profile you plan on using and you are good to go!
Company and product page: http://advancetecheng.com/index-Automaiton.html

KS campaign:

https://www.kickstarter.com/projects/1866188127/limitless-0





How to design and CNC cut wooden enclosure for your 3d printer

GuruBrew made an excellent tutorial video with step-by-step instructions on how to design and CNC cut wooden enclosure for your 3d printer. Video is very detailed and will guide you trough the entire process with valuable tips & tricks, software and tools used.

This is what the enclosure looks like:

































The enclosure is made out of .25 an .5 inch MDF wood and acrylic (plexiglass) plastic. It was cut ona Techno CNC router. It is designed in Solid Works and CAM software was VCarve Pro and Mach3. It was made for Maker Farm Prusa i3, but the design could fit or be addapted to most machines.

Here is the video tutorial:





Here is a video of finishing the enclosure with Plexiglas panel windows:




GuruBrew has a great YouTube channel with many useful videos I'm subscribed to and would recommend you to follow him also ...


For other similar DIY wood enclosure projects check this post which features enclosure heated by scraped hair dryer heater:

http://diy3dprinting.blogspot.com/2014/03/diy-3d-printer-enclosure-made-from-wood.html


This style would go great with wood frame 3d printer, which I like since wood has natural and warm feeling.




R & B rapid production UG hybrid 3D printer, cnc mill and 3D scanner from Germany
















This new hybrid is developed and sold by "R & B rapid production UG". The German start up spun off from bbw college that has been in 3D printing business for some time.

This machine is combination of 3D printer, cnc mill and 3d scanner in one device. It is marketed as "universal machine". The toolheads can be exchanged very quickly in two minutes. 3d printing volume is 775 x 420 x 140 mm.
Full kit with all the toolheads is in higher price range of some 4000 euro, but it is more aimed at small and medium companies or high end prosumers.

http://www.rapidproduction.org/produkte.html

Update:

the company released professional grade MetalBro300 3d printer:

http://diy3dprinting.blogspot.com/2014/08/metalbro300-3d-printer-from-germany-is.html


Printrbot shows their first desktop CNC router! Update: CNC Beta 01 presented





This is a big surprise and big news for the scene! Printrbot is expanding into desktop CNC market with this preview of their router. We want more information!
Developing machine like this is logical step since there are many similarities with their core 3d printer products.

From video description:
Printrbot Founder and CEO Brook Drumm was on hand at MakerCon today to reveal a beta of the upcoming Printrbot CNC router. While it's targeted as a tool for beginner CNC'ers, the machine is quite capable for maker-pros alike. It can cut wood, plastic and aluminum at "respectable speeds," according to Brook.

















Source: MAKE

Update:

Brook just presented their CNC machine that will be able to cut metal. The name of limited production machine is CNC Beta 01 which will be produced in 20 units series only and will be priced at 1499 USD. It has an unique z xis movement where the entire gantry changes the high.




I think we will see more and more DIY CNC machines as digital fabrication and home manufacturing grows further ....




Upgrading Sieg Mini CNC into 3d printer

Multec MutiRap 3d printer, engraver and mill hybrid from Germany

I found this combo machine from Germany while following Mathias Dietz on Youtube, since he made a software that powers it.
It is 3d printer, engraver and mill hybrid.




It comes in two sizes, here are some technical specifications:
















Multec MultiRap is driven by machine specific custom optimized GCodePrintr Android platform application made by Mathias. You can read more about it here:

http://diy3dprinting.blogspot.com/2014/01/gcodeprintr-v152-for-android-has-been.html





Product page (in German, but hey, there is Google translate):

https://www.multec.de/index.php?s=77




DMG Mori Lasertec 65 high end hybrid metal 3d printer and 5 axis mill



When you see this machine at work, you see the future of production. The turbine housing just grows in front of you. The printed part is probably lighter and stronger since its laser is creating more carbon bonds.

Technical specifications:
  • 5-axis: milling and laser texturing of plastic injection moulds on one machine in one setup
  • Full fledged 5-axis milling machine from DECKEL MAHO in the rigid monoBLOCK® / duoBLOCK® Series; flexible integration of a laser head via the HSK interface
  • Change over time from milling to laser operation only approx. 5 minutes
  • Unlimited design possibilities for geometricallydefined surface textures in free-form surfaces
  • Environmentally-friendly methods that do not require the use of chemicals
  • Highest repeatability
  • Fully digitised process chain
  • LASERSOFT 3D texturing software package for the laser structuring of 3D surfaces: from Bitmap to the finished texture
http://hr.dmgmori.com/sites/products/en/lasertec/lasertec-65-shape

PDF brochure:

http://hr.dmgmori.com/pq/lasertec-65-shape_en/pl0uk13_lasertec-series.pdf

You can also check out this Matsuura Lumex machine with similar approach:

http://diy3dprinting.blogspot.com/2014/01/matsuura-lumex-avance-25-hybrid-metal.html





Travel CNC and 3d printer project by Marcus Wolschon

Marcus decided to make his personal "Travel CNC" which has CNC mill, 4th axis, 3d printer, vector knife, resin casting and work table in single, mobile, quiet, clean machine.













Here is the link to his continuously updated blog post about the project progress:

http://marcuswolschon.blogspot.de/2013/07/travel-cnc3d-printervector-cutter.html

He is also developing his own 4+5 axis CAM software, so go and help him:

http://marcuswolschon.blogspot.de/2013/05/free-45-axis-cam-software.html

I hope his project will be successful and well documented!

Matsuura Lumex Avance 25 hybrid metal laser sintering and high precision milling machine

This is not your Prusa Mendel. This is the Godzilla of advanced industrial 3d printers, a hybrid metal laser sintering and high precision milling machine.
It can produce highly precise medical and dental implants and high end custom aerospace industry parts. The structures can have intricate internal structure that can decrease weight, improve cooling or add advanced structural properties.
Lumex Avance can also print complex molds and casts with integrated cooling for high cycle injection molding.
Typically, milling produces debris, or chips, of removed material that vary in size. However, the LUMEX machine utilizes dry cutting, meaning no coolant is used. For this reason, the cutters are very small and the machining metal removal is a fine powder. Thus, the porosity is theoretically equal to the particle size of the powder and gets incorporated into the powder mix. Usually, no removal of milling chips is needed.

Machines like this are the future of manufacturing which is already here, just not evenly distributed.







Technical specifications:













Matsuura will go to north American market with their  hybrid 3d printer. They plan to sell ten machines in 2014 which cost 800,000 - 1,000,000 USD per piece. This reminds me of the time in early history of computing when IBM executives claimed that the world needs only 8 computers.

Matsuura press release in PDF:

http://www.matsuura.co.jp/english/pdf/2013/Matsuura_PR_LUMEX_Avance-25_Release_in_North_America.pdf

Matsura Lumex page:

http://www.matsuura.co.jp/english/contents/products/lumex.html



For even more powerful laser metal printer and 5 axis CNC mill check out this DMG Mori Lasertec 65:

http://diy3dprinting.blogspot.com/2014/02/dmg-mori-lasertec-65-high-end-hybrid.html

Gnublin 3D printer and pcb mill hybrid



This is a project of 3d printer and low cost PCB mill hybrid machine with user swapable printhead / mill.
Embedded projects is developing it and surveying the market need and if they should build it.

More details and market survey:
http://shop.embedded-projects.net/index.php?module=special&action=printer&lang=en






Deltabot CNC mill by MAD Fellows

This could be useful for you Delta owners. MAD fellows upgraded a Deltabot into cnc mill. They are milling only foam and frozen jello for testing . They wont to use this mill to create molds for metal casting.





http://madfellowstech.com/upcycled-deltabot-project-a-success/

http://madfellowstech.com/direct-to-grilled-cheese-and-jello-cnc-delta-bot-mill/









More details on the Othermill, desktop CNC machine that is perfect companion to a 3d printer

Tested.com gives us the tour of Otherfab and presentation of Othermill, tabletop precision mill.  Othermill team member talks about design for milling and connection with 3d printing.  Primary job of the Othermill is PCb milling, but it can also mill aluminum and make molds from machinable wax.
Very cool device, perfect in synergy with a 3d printer.
There is a trend of hybrid machines with both 3d printing and milling options in one machine, but designated machines can probably do the specific job they were designed for much better.





First post about Othermill: http://diy3dprinting.blogspot.com/2013/05/othermill-desktop-precision-mill.html


Company page: http://otherfab.com/, www.othermachine.co
Direct Othermill product page: http://www.othermachine.co/products/





Othermill frame 






PopFab - factory in a briefcase

PopFab is 3d printer, precision cutter and CNC mill in a briefcase. Portable miniature DIY factory created by two MIT researchers: Ilan Moyer and Nadya Peek for true mobile manufacturing. Just bring it along and print anything you need.




Update:

You can see a great talk about Making Machines that Make by Nadya Peek here:

http://diy3dprinting.blogspot.com/2014/01/making-machines-that-make-talk-by-nadya.html



CNC CODE

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