Showing posts with label 3d printing filament. Show all posts
Showing posts with label 3d printing filament. Show all posts

Aleph Objects and IC3D Develop First Open Source Filament

Aleph Objects, makers of the LulzBot brand of desktop 3D printers and parts announced a partnership with IC3D to develop the first open source filament. The main goal is to democratize manufacturing.
The filament is Open Source Hardware Association (OSHW) certified.



Video of the talk at the 2017 Midwest RepRap festival:



GitHub repository with filament specifications and other materials:

https://github.com/IC3DPrinters/filament-extrusion/tree/master/Open%20Source%20Filament


Lulzbot is also selling the filament at 35USD per 1kg spool:

https://www.lulzbot.com/store/filament/IC3D-ABS

Source news release:

https://www.lulzbot.com/filament-freedom

DIY Filament Dryer and Cleaner Made with Hairdryer and Sponge

Stanciu Alexandru developed a simple DIY filament dryer and cleaner. The heat for drying is provided by simple hairdryer and cleaning module uses common sponge.































All the instructions and files can be found at:

http://www.instructables.com/id/3d-Printed-Filament-Dryercleaner/

http://www.thingiverse.com/thing:1936600

DIY Polycarbonate Sheet Dehumidifier Chamber for your Filament

Akshay Gupta developed a 3d printing filament dehumidifier you can build yourself. It is made from common polycarbonate sheets and uses an Arduino, a cross flow fan, silica gel desiccant, sensors and a 100W heater to maintain a specific temperature and humidity in the chamber.

As you can see it can hold many spools of filament:




































Looks like the great solution to keep your filament dry.

Detailed build guide:

http://www.instructables.com/id/Filament-Dehumidifier/?ALLSTEPS

Cx5 Sculptable 3D Printing Filament

Here is a 3d printing material you can sculpt after the print process. When you add some heat you can re-sculpt it over and over again. You can easily smooth and post-process your prints adding fine details, which is specially useful in creative and artistic work.

Here is Tested video showing the material:



Here is the company presentation:


Here is the filament producers homepage:

http://www.sculptyourprint.com/

I would like to review this material :-)



Kühling&Kühling Hybrid Support Enhancments for ABS models

Kühling&Kühling, the makers of mighty RepRap Industrial, present new advancements in support materials that are soluble and breakable and give very clean and precise prints. They also perfected the Slic3r settings for support printing.

Here is the video presenting the clean break-away support structures for ABS models.



Here is a more detailed blogposts on their homepage:

http://kuehlingkuehling.de/2015/06/02/soluble-support-material-for-abs-models-is-here-live-on-show-at-rapid-tech-2015-june-10-11-in-erfurtgermany/

http://kuehlingkuehling.de/2014/10/14/improvements-for-break-away-support-structures-with-abs-material/

http://kuehlingkuehling.de/2015/06/04/another-sample-abs-soluble-support/




Machinable wax 3d printing filament for lost wax metal casting

YT user aonemarine made this video review of Machinable wax 3d printing filament made specially for lost wax casting. You print the object you want in wax, make a mold and melt the wax away to poor molten metal in it.
The lost PLA casting method is well known but it needs much higher temperatures to melt the PLA away. Wax is much easier to work with.
There have been some wax-like filaments and resins but there is still no wax filament solution that is well established. Maybe this will be the one.

Here is the video describing the wax:




Here is the video tutorial on how to cast metal with it (wax investment casting):



He uses the wax filament made by http://machinablewax.com/index.php


Producing 3d printing filament on commercial scale

Here is a Make: interview with Josh Smith, owner of Makergeeks.com about how 3d printing filament is produced on more industrial level for mass markets.
The most interesting thing about it is explanation of complexity of the technology used and need for exact temperature control in several steps.
Also the fact that the final diameter of the filament is not produced by different exit nozzle diameter but all filaments are pulled trough the same nozzle and the diameter is achieved by applying different temperature.





Source: Make

Laser diameter sensor control unit

Bonsai Lab BS Toy 3d printer and low temperature filament aimed at children

Bonsai Lab from Japan presented a new "BS Toy" 3d printer aimed at children and schools. It features ability to print with low temperature filemant material which melts at around 80C so that extruder should be "safe" for kids if they touch it.
The LT 80 filament is a flexible thermoplastic made by Polymakr LLC and it is designed to be from FDA approved materials to make it children safe. It is only colorless at the moment but it should be available in more colors.

Personally, I find this obsession with "safety" to be exaggerated. If school children can not be trusted not to touch heated element when warned about it, we have a much bigger problem then a burn they will get. But I grew up in a different time in a different culture.  As far as I understand liability laws and school administrator would want some similar "safe" technology. 
  • BS Toy dimensions: 200 (W) x 200 (D) x 200mm (H) 
  • Weight: 2.0kg 
  • Print volume: 130 (W) x 125 (D) x 100mm (H). 
  • Nozzle diameter: 0.4mm, with optional 0.2 to 0.5mm nozzles 
  • The recommended deposition pitch is 0.1mm



Objects printed in LT80 filament












Source:

MOLDLAY filament for DIY lost wax casting with 3d printed objects

Kai Parthy, well known filament material developer, has a new product named MOLDLAY which is a thermoplastic filament with properties similar to wax. It can be used for two casting techniques: lost mold (lost wax casting) or permanent mold casting.
Lost PLA casting is well known method and you can  use microwave oven lost PLA casting, but MOLDLAY can be melted in a common baking oven due to its low melting point and wax like properties.













Here are the key features and technical data:

  • superior dimensional stability
  • tiff, rigid at room temperature
  • near zero warp
  • printable without heated bed
  • print at 170 – 180° C,
  • heated bed max. 40°C,
  • melting temperature ~ 270°C 
  • the molten wax flows freely out the mold, similar to liquid paraffin
  • price: unknown
  • contact for dealers: kp@cc-products.de

Here is a video showing the entire process of lost wax casting with MOLDLAY:





colorFabb XT-CF20 carbon fiber 3d printing filament

Dutch colorFabb just released their new carbon fiber 3d printing filament that gives new properties and deep matte black finish.

The print quality looks great but there are no independent tests or reviews







Here are the main features of XT-CF20 and technical specifications:
  • ColorFabb XT CF20 is a copolyester based carbon fiber composite material that is based on the unique Amphora 3D polymer from Eastman Chemical and is loaded with no less than 20% specially sourced carbon fibers suitable for 3D Printing.
  • Extreme High Flex Modulus (6.2 GPa) / twice as stiff as PLA
  • Moderate strain at break (8-10%), so no extreme brittle filament, butt toughness
  • High Glass Temp. (Tg = 80C)
  • Very high Melt strength
  • Very high Melt Viscosity
  • Good dimensional accuracy and stability
  • Low odor / Styrene Free solution
  • Easy processing on many platforms
  • High attractive matt black surface
  • Diameter Tolerance: ± 0.05 mm
  • Density: 1.370 g/cm3
  • Glass Transition Temperature: 75C
  • Price: 49,95 euro
One thing to keep in mind that this type of filament is abrasive and will wear out your brass nozzle much sooner then common thermopolymers, PLA, ABS and others. 

Here is a video presentation of XT-CF20:




Product page:

http://colorfabb.com/xt-cf20/

Postprocessing copperFill and bronzeFill filament 3d printed objects to make them shine

Adafruit released a guide on how to effectively polish copperFill and bronzeFill filament 3d printed objects and get them to high shine. They use some simple machines and it the results look easy to reproduce. After the process the objects look like they were casted in full metal.
The main part of the polishing is tumbling the prints in a container with brass screws



Full guide is on Adafruit learning system:

https://learn.adafruit.com/copperfill-filament



Robert Cicetti claims he made first hemp based 3d printing filament

Robert Cicetti claims he made worlds first hemp based 3d printing filament.
His pictures look cool but there are no details about the material or how its made. It is still cool, hemp could be very cost effective and environmentally sustainable filament source.
Since I have not found any additional information, the filament could be type of plastic polymer derived form hemp or some standard plastic like PLA with hemp fibre added. Both could have uses for 3d printing.
Hopefully Robert will publish some more data on his invention!







































Hamp has some fiberous properties and it is not the first plant material used for making a 3d printing filament. Potato waste (Solany) and soy (FilaSoy) based filaments were made in the past.

Hemp is used to make high quality plastics for different purposes, you can read more about it here:

http://www.hempplastic.com/


SemiFlex is new member of NinjaFlex 3d filament family made by Fenner Drives

Fenner Drives, the company who created NinjaFlex, released their new filament named SemiFlex which is more rigid.

Here are the features from the product page:
  • High level of detail
  • Contain intricate parts
  • High resolution text
  • Unsupported vertical printing
  • Shock-absorption needed
  • Requires less flexibility than NinjaFlex Original 3D Filament
  • Filament hardness of approximately 85A (NinjaFlex) and 98A(50D) SemiFlex
  • REACH and RoHS 2002/95/EC Directive Compliant
  • recommended extruder temperatures are around the 210-25°C range, recommended platform temperatures are in the 20-50°C range, and recommended print speed should be 30mm per second
Since it is a new material there is no tests or reviews, but since the NinjaFlex was a success, SemiFlex will probably find its market place.

Here is the comparison chart:


































Functionalize F-Electric conductive filament is one big step towards 3d printed electronics





Functionalize F-Electric conductive filament is new type of filament with much improved conductivity properties. It claims to be world' most conductive filament with “one thousand times more conductive than filament available today", and "enables anyone to print circuits, wires, sensors, power connectors, and other electrical components inside projects printed from popular PLA-capable 3D printers.”

With conductivity lower then the 1 ohm/cm which they demonstrate in measurements on video ,it looks like it is “the world’s most electrically conductive 3D printing (plastic) filament that enables electronic or electromechanical capabilities to be designed right into the structure of printed parts.” Conductive 3d printing filaments available on the market mostly measure in the 1,000 – 10,000 ohms/cm range.


Possessing that kind of electrical properties, it can be used to build all sorts of interesting objects like this 3d printed levitator device:




Volume resistivity of F-Electric conductive filament explained:




Functionalize homepage: http://functionalize.com/

They are on Kickstarter:

https://www.kickstarter.com/projects/391466300/worlds-most-conductive-3d-printing-filament


3d printed electric circuit for the levitator




GMASS tungsten and bismuth filled high density ABS filament

GMASS is a new filament with high density ABS as main component with added tungsten or bismuth metal particles.
Only limited information is available without any tests or detailed review. There are almost no pictures of it.

GMASS is priced at 95 USD range for 0,5 kg spool.


http://gmass3.businesscatalyst.com/


From GMASS product page:
GMASS™ is a patent pending specially-formulated high-density ABS-based filament for 3D printing applications. It offers the ability to rapidly prototype high-density components. Using a variety of metallic fillers, it has a density approaching traditional metals, while offering the design flexibility of ABS plastic. Now your plastic parts can have the weight and feel of metal castings! Colored filament is available in limited configurations to allow further design enhancements.
The non-toxic fillers in GMASS™ make it an excellent choice for radiation shielding without the environmental impact of lead. While designed for rapid prototyping, GMASS™ also makes an excellent material for low-quantity additive manufacturing. 
Possible applications:
  • Consumer – Sporting goods, add weight, balancing
  • Healthcare – Medical x-ray shielding, nuclear medicine components, laboratory equipment
  • Industrial – X-ray shielding, reactor shielding, vibration dampening, inertial weighting

Specifications:
  • Filament diameter: 1.75 +/- 0.10 mm
  • Base material: ABS Plastic
  • Filler material: Proprietary compounds of bismuth and tungsten Density Range: 2.7 +/- 0.1 g/cc for bismuth, 4.0 +/- 0.2 g/cc for tungsten
  • Note that stated densities are for the filled filament material. Printed part densities may vary due to printer processing parameters, and should be confirmed by the user prior to use.

PROCESSING NOTES:
  • Recommended printing temperature: 230C
  • Recommended printing speed: 40 – 90 mm/s
  • We recommend using a heated bed: 100 – 110C
  • Advised nozzle size: 0.5 - 0.6 mm
  • Note: The filament will have a higher likelihood of clogging smaller nozzles such as 0.4mm and smaller because of the tungsten particles. Therefore a larger size nozzle is recommended.

RECOMMENDATIONS:
  • A heated bed should be used to prevent warping
  • The tungsten in the filament will wear down the brass nozzle after several hours of printing. Check nozzle before each print and replaced if worn.
  • To ensure proper adhesion to print bed, a small amount of ABS slurry can be applied to the bed before starting to print.
  • To achieve maximum density, you may need to increase the flow rate about 5 – 10%. We have also found that using a larger nozzle but using a 0.4mm size nozzle in the software settings will give you better density.
  • Note: Print at 100% in-fill to achieve full density on your printed parts.

FUSE Clamp filament welding device for continuous and multicolored 3d printing








Fuse Camp is small filament welding device that will enable you to permanently connect two pieces of filament on-the-fly. You can attach it to your printers frame which will give you continuous filament if you run out of it or just want to add different color. Looks like a very practical gadget.

The Fuse Clamp is available in two sizes, one to weld 1,75mm filament together and the other for 3,0mm filament. It works with just about any type of spooled material, including ABS, PLA, PVA and Nylon. You can even mix multiple colours together to create multicolor prints without the need for dual extruders.

FUSE was developed by Pedro M. Librero


Fuse clamp Indiegogo campaign where you can get it for some 80 USD or 59 Euro:



How to 3d print with TPE thermoplastic rubber filament by Airwolf3D

TPE is "Thermoplastic elastomer" or "thermoplastic rubber" 3d printing filament. Here is a guide by Airwolf3D how to print with it, since it is more challenging that usual filaments.




Some features of TPE material are:
  • Flexible and strong
  • TPE and retains shape after much manipulation. 
  • 3D printed TPE feels much like rubber and bounces back into shape. 
  • The 3d printed part does not tear after 3 minutes of pulling and tugging
  • on the downside it can be very tricky and technically demanding to print with




More information and TPE Slicer settings download for Airwolf  machines can be found at: http://airwolf3d.com/2013/10/16/3d-printer-video-tp/



TPE is flexible and rubbery 



Michigan Tech study on tensile strength of models printed on RepRaps and commercial 3d printers

They found out that the objects can have the same tensile strength.
Study abstract
The recent development of the RepRap, an open-source self-replicating rapid prototyper, has made 3-D polymer-based printers readily available to the public at low costs (<$500). The resultant uptake of 3-D printing technology enables for the first time mass-scale distributed digital manufacturing. RepRap variants currently fabricate objects primarily from acrylonitrile butadiene styrene (ABS) and polylactic acid (PLA), which have melting temperatures low enough to use in melt extrusion outside of a dedicated facility, while high enough for prints to retain their shape at average use temperatures. In order for RepRap printed parts to be useful for engineering applications the mechanical properties of printed parts must be known. This study quantifies the basic tensile strength and elastic modulus of printed components using realistic environmental conditions for standard users of a selection of open-source 3-D printers. The results find average tensile strengths of 28.5 MPa for ABS and 56.6 MPa for PLA with average elastic moduli of 1807 MPa for ABS and 3368 MPa for PLA. It is clear from these results that parts printed from tuned, low-cost, open-source RepRap 3-D printers can be considered as mechanically functional in tensile applications as those from commercial vendors.
Study highlights
  • Low costs enable mass-scale distributed digital manufacturing in ABS, PLA.
  • Average tensile strengths of 28.5 MPa for ABS and 56.6 MPa for PLA.
  • Average elastic moduli of 1807 MPA for ABS and 3368 MPa for PLA.
  • RepRaps are as mechanically functional as commercial 3-D printers

New filament materials from Polymakr: PolyMax PLA, PolyFlex and PolyWood






















From Kickstarter description:

Polymakr wants to change what you can 3D print with
The rapid growth of low-cost, desktop 3D printers in the past 5 years has really made 3D printing accessible to a great number of designers, engineers and DIYers. While the machines and software keep getting better, the materials available for printing have remained more or less unchanged. The low quality and limited choices of printing materials are increasingly becoming the limiting factor for the future expansion of desktop 3D printers.
As a group of materials scientists, engineers and designers who are very passionate about 3D printing, Polymakr wants to change this, by continuously developing the best the most innovative printing materials for the maker community.
Three entirely new materials for your desktop 3D printer
The goal of this KickStarter project is to bring to you 3 entirely new materials that are designed specifically for FDM/FFF based desktop 3D printers.

PolyMax PLA: Completely re-engineered PLA with superb mechanical strength

PolyMax PLA vs. Regular PLA
Poly(lactic acid) or PLA is probably the most widely used material for desktop 3D printers nowadays. However one of the largest disadvantages of PLA is its poor mechanical properties, especially the tendency to brittle fracture. This renders regular PLA limited applicability for functional parts that are used in mechanically demanding situations.
PolyMax PLA is an entirely new PLA that is designed to solve this problem. The material exhibits over 8 times better impact strength and toughness than regular PLA. PolyMax PLA is compatible with almost all FDM-based desktop 3D printers, including many “ABS-only” printers such as MakerBot Replicator 2X (yes you are not mistaken!). It prints under identical conditions as regular PLA – so you can simply “swap and go”.


PolyFlex: soft and flexible filament with uncompromised printing quality

Excellent Printer Compatibility
Yes, there are already a few flexible filaments out there. However one thing we notice about those materials is their poor compatibility with different 3D printers. Many of them only work on one specific printer model or extruder type – and you have to bet on your luck that it works on the one you have. Some of them only work on 3 mm printers – to our knowledge there has not been a flexible filament that works consistently on 1.75 mm 3D printers.

Therefore we had a clear goal in mind: to develop a soft and flexible filament that is compatible with most desktop 3D printers - a material that everyone can use. That goal was achieved by carefully designing and optimizing the melt-flow properties of the material, and thoroughly testing the material on a large variety of printers. We are proud to announce that our PolyFlex is available in both 1.75 and 3 mm, and is compatible with most (if not all) desktop FDM/FFF 3D printers, including: MakerBot Replicator 2, Replicator 2X, Ultimaker (and several of its variations), RepRap Prusa Mendel, MakerGear M2, Afinia / Up! Plus , and many more as we can’t list everything here.

Fast Printing Speed
The biggest challenge with soft filaments is that they often lead to problems with feeding, as the material can be too soft to generate enough pressure. One compromise one often times has to make is slowing down the printing speed significantly. However this is almost not necessary for PolyFlex – for example our normal printing speed is in the range of 60 – 90 mm/min. Furthermore, PolyFlex requires no heated build plate and has very little tendency to warp (better than PLA and ABS).
The soft and flexible nature of PolyFlex offers a new dimension of what one can do with desktop 3D printers. We showed a couple examples in our video, but you can do much more with PolyFlex: toys, seals, prosthetics, shoes, belts…the possibilities are really limitless. PolyFlex also features very high printing quality and gives great details. We wish you will start making with PolyFlex soon!




PolyWood: wood-like printing material with no actual wood

Wood-like appearance from its pre-foamed structure
PolyWood is a wood-mimic printing material that contains no actual wood. So, how does PolyWood acquire this wood-like appearance? Unlike any other 3D printing filament, PolyWood has a porous microstructure, similar to natural wood. Prints made with PolyWood feature a rough surface that both looks and feels much like raw, carved wood.
As you probably are aware, there are a few commercially available wood-powder based filaments, but we think our approach is better for the following reasons:
Wood powder (often present in large amounts) tends mess up the flow properties of the polymer melt, resulting in poor printing quality. You can check out the comparison in the photo below – the difference is quite dramatic!
What’s worse, poorly dispersed wood powder can even jam the extruder on your printer, which will never happen for PolyWood.
The first 3D-printable foam
As mentioned above, PolyWood has a porous structure. In other words it is a foam. In fact it is the first 3D printable foam that has ever been developed to our knowledge. We used a unique foaming technology that stabilizes the air bubbles inside the material (imagine tiny micro-balloons) – so you can maintain the porous structure during and after the printing. Besides making stuff that looks like wood carvings, you can also think about applications that utilizes its intrinsic foamy structure – heat insulation, sound insulation, anti-vibration, just to name a few.















http://www.polymakr.com/web/about.html

They have a Kickstarter campaign:

https://www.kickstarter.com/projects/1981875718/polymakr-entirely-new-materials-for-desktop-3d-pri

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