Showing posts with label 3d printed uav. Show all posts
Showing posts with label 3d printed uav. Show all posts

BoxBotix Open Source Robotics Platform

BoxBotix is an open source robotics platform that uses 3d printed modules to create several different types of robots.
























BoxBotix introduction video:



Quadcopter configuration:




BBTank with 3d printed threads made from TPE using a Lulzbot Taz6




BotBotix homepage:

https://boxbotix.com/

Project homepage on Wevolver with all the files and build instructions:

https://www.wevolver.com/coby.leuschke/boxbotix/main/description/


Low Cost Fully 3D Printed UAV Developed by Airbus

Thor is a fully 3D printable UAV (unmanned aircraft vehicle) developed by Airbus with production price of some 20000 Euro. The cost could probably go even further down, but it is many times cheaper when compared with simillar drones.
Thor is made of some 50 3D printed parts, two electric motors, and a remote control with some 4 weeks needed for printing and assembly. It weights 25 kg and has some 4 meters in wingspan.
It has some 40 km in range and 18 successful flight missions behind it.




























Here is the video presentation (in German):



Source and more info:

http://www.airbus.com/newsevents/news-events-single/detail/airbus-tests-high-tech-concepts-with-an-innovative-3d-printed-mini-aircraft/

CRACUNS flying and diving 3D printed drone

Johns Hopkins University developed 3d printed quadcopter drone that can both fly and be submerged under water. Since it was developed in cooperation with the military it will be probably be used as a weapon system sometime in the future. Cool technology, but we need more food delivery drones and less war-bots. It is named CRACUNS, which stands for "Corrosion Resistant Aerial Covert Unmanned Nautical System".




From the news article:
“Engineers at APL have long worked on both Navy submarine systems and autonomous UAVs,” said Jason Stipes of APL’s Sea Control Mission Area, project manager for CRACUNS. “In response to evolving sponsor challenges, we were inspired to develop a vehicle that could operate both underwater and in the air.” The resulting CRACUNS prototype system was developed and tested using internal research and development funding.

CRACUNS enables new capabilities not possible with existing UAV or UUV platforms. Its ability to operate in the harsh littoral (shore) environment, as well as its payload flexibility, enables a wide array of potential missions.
The most innovative feature of CRACUNS is that it can remain at and launch from a significant depth without needing structural metal parts or machined surfaces.To make that possible, the team needed to overcome two big challenges. First, the APL team leveraged advances in additive manufacturing and novel fabrication techniques available at the Laboratory’s extensive fabrication facilities. The team fabricated a lightweight, submersible, composite airframe able to withstand the water pressure experienced while submerged.
The second significant challenge was to ensure CRACUNS could not just survive, but operate effectively in a corrosive saltwater environment. To do that, the APL team sealed the most sensitive components in a dry pressure vessel. For the motors that are exposed to salt water, APL applied commercially available protective coatings. The team tested the performance of the motors by submerging them in salt water. Two months later, they showed no sign of corrosion and continued to operate while submerged.
Full press release:

http://www.jhuapl.edu/newscenter/pressreleases/2016/160317.asp


Syknet will know how to use this little guy

Aurora Flight Sciences 3D Printed UAV with Jet Power




Project description:
Aurora Flight Sciences, a Virginia-based manufacturer specializing in advanced UAV systems, is pushing the envelope of UAV design by teaming up with Stratasys to create the world’s first jet-powered, 3D printed aircraft.
Using 80% 3D printed parts, the UAV is composed of Stratasys’ ULTEM™ 9085 lightweight material to achieve flight speeds of over 150 Mph. The high-speed system boasts an impressive 9 ft wingspan and weighs in at only 33 lbs.



Press release with much more information:

http://www.aurora.aero/wp-content/uploads/2015/11/SSYS_News_2015_11_9_Stratasys_Corporate.pdf


US military will 3d print warheads and missiles for combat

Two weeks ago I posted about BEA Systems drones with internal 3d printing. In that post I wrote:
I also have slight suspicion that someone will want to 3d print bombs on-board of military aircraft. Still, all limitations remain. Why send something very expensive and heavy when you have proven delivery methods? Maybe some tactician is thinking of highly customized munition for very demanding missions with uncertain parameters for high-value targets.

Today I found put in article by Vice that this technology is actually in practical development:

“3D printing of warheads will allow us to have better design control and utilize geometries and patterns that previously could not be produced or manufactured,” James Zunino, a researcher at the Armament Research, Engineering and Design Center (ARDEC) in Picatinny, New Jersey, told Motherboard in an email.
The ability to print parts previously unimaginable using traditional manufacturing methods could radically open up the possibilities when it comes to what a warhead can do. For example, warheads using 3D-printed components could be designed to be more compact in order to pack in additional payloads, sensors, and safety mechanisms. Planning for printed parts in the design process will also allow the army to precisely engineer the blast radius of warheads for maximum effect.
“Warheads could be designed to meet specific mission requirements whether it is to improve safety to meet an Insensitive Munitions requirement, or it could have tailorable effects, better control, and be scalable to achieve desired lethality,” Zunino wrote.
As an organization with a shrinking budget—except when it comes to drones—the army weighs the cost of human life against that of building the instruments of its eventual liquidation. One cross-industry advantage of 3D printing is its cost-effectiveness since it enables the printing of complex structures in one go, instead of the many individual parts that go into it. Missiles are no different.
“3D printing also allows for integrating components together to add capabilities at reduced total life cycle costs,” Zunino explained. “It is expected that 3D printing will reduce life-cycle costs of certain items and make munitions more affordable in the long run through implementation of design for manufacturability, and capitalizing on the add capabilities that 3D printing and additive manufacturing can bring to munitions and warheads.”
The army doesn’t plan on stopping at merely printing warhead components, either. Eventually, they want to print the whole damn thing in one go. “Maybe someday an entire warhead or rocket could be produced as the technology further matures,” Zunino wrote.

BEA Systems wanted this type of technology by 2040, but it looks like there will be 3d printed warheads much sooner.

I searched around and found an DIY project where someone 3d printed plastic sabot round on a  Makerbot to be fired from homemade combustion cannon. The future will be very interesting.


Source: http://www.itclips.net/2013/02/20/touring-the-labs-at-make-hq-3-2/


In reality, the actual 3d printed warhead will probably look something like this:

Rytheon STM, source: http://weapons.technology.youngester.com/2011/04/new-warhead-small-tactical-munition.html





It is Rytheon's Small Tactical Munition, a new weapon specifically designed to be employed from unmanned aircraft systems. STM is a 13 pound guided munition that is approximately 2 feet long, making it the smallest air-launched weapon in the Raytheon portfolio. It has a 5 pound warhead. It is small, light and lethal and enables drones to fly longer, further and attack more targets.

So, it is possible that there will be small 3d printing factories in forward military air bases that will create munition similar to this, cutting the cost, reducing the need for supply lines and making custom munition for any purpose like anti personnel with more fragmentation, material penetration with more mass, anti-armor with shaped charges. For those small drone bombs plastic materials could be used or even locally sourced materials. Only non-printable parts are currently guidance unit, explosives and fuse. 
Those digital fabrication production cells could also make replacement parts for the drones themselves.  

War is hell people, we need more food and less bombs.   


Army Technology publication with focus on 3D printing:

http://usarmy.vo.llnwd.net/e2/c/downloads/352196.pdf

Source article: http://motherboard.vice.com/read/the-army-is-3d-printing-warheads

Update (19.7.2015.):

Raytheon announced it can print almost all the parts needed for guided rocket ammunition:

http://diy3dprinting.blogspot.com/2015/07/raytheon-can-3d-print-military-missiles.html


BAE Systems wants to have drones onboard 3d printing drones by 2040





BAE Systems is major military and aerospace technology company and they have presented some future concepts.

Scientists and engineers at BAE Systems have lifted the lid on some futuristic technologies that could be incorporated in military and civil aircraft of 2040 or even earlier.
Smaller unmanned aircraft -- or UAVs -- are created by super high-tech on-board 3D printers, via Additive Layer Manufacturing and robotic assembly techniques. The 3D printers respond to data fed to them by a remote control room where a human commander decides what should be produced.
The UAVs are best suited to each scenario -- be it a group of wide-winged aircraft for protracted or enduring surveillance -- or rotary-winged UAVs to rescue single civilians or soldiers from dangerous situations. After use the UAVs could render themselves useless through dissolving circuit boards or they might safely land in a recoverable position if re-use was required.
This creates the ultimate adaptable taskforce, with a lead aircraft able to enter any unknown scenario and quickly manufacture an effective toolset for any task.

Now, let's think about this:
  1. They want to do it by 2040. I am firm believer in technology, but this is going to require some STAR TREK technology guys.
  2.  If you don't develop micro fusion reactors and energy-matter conversion tech, this thing will have to carry a LOT of wight in machinery and mass for 3d printing. 
  3. Even if some similar but less developed technology is implemented, why would anyone send ultra high tech extremely expensive craft to rescue people in natural disasters when HELICOPTERS are well developed and widely used. 
  4. I also have slight suspicion that someone will want to 3d print bombs on-board of military aircraft. Still, all limitations remain. Why send something very expensive and heavy when you have proven delivery methods? Maybe some tactician is thinking of highly customized munition for very demanding missions with uncertain parameters for high-value targets. 
  5. To conclude: maybe someone should develop 3d printed guided sandwiches so we can feed all the hungry with high precision. Make food, not bombs. PEACE! 

BAE Systems page with more advanced technology future concepts like transforming drones, self-healing drones and other:

http://www.baesystems.com/enhancedarticle/BAES_168290/aircraft-technologies-of-the-future




























UPDATE:

Only two weeks from this article there is a confirmation that US military is actually working on 3d printed warheads:

http://diy3dprinting.blogspot.com/2014/07/us-military-will-3d-print-warheads-and.html

First successful flight video of Nomad fully 3d printed UAV




This is the third attempt and it was a good one. The Nomad modular 3d printed UAV is now airborne which is a great step forward for the project and DIY drone community!
Since the Nomad is scalable and modular, bigger versions with more interesting payloads could apper in the future.

Thnx Goig3D for sharing your work!




























DMAV - RC aircraft with fully 3d printed airframe

Disposable Miniature Air Vehicle (DMAV) is cool small fully 3d printed airframe (no structural support elements like metal rods)  RC aircraft made by students.























From project site:

Nathan Kidder, Ben Rhoads, and Brian Jackson are student interns in the AFRL Discovery Lab program directed by Dr. Rob Williams. The program is a partnership between the Air Force Research Laboratory and the Wright Brothers Institute and is hosted near Wright-Patterson Air Force Base at Tec^Edge. Each year, the program hosts a multitude of interdisciplinary projects that are developed by teams of high-school, undergraduate, and graduate students. The DMAV project was part of a collaboration with the AFRL Aerospace Systems Directorate and the Dayton-Cincinnati chapter of AIAA.
During their 10-week research internship at the AFRL Discovery Lab, the trio was tasked with 3D printing a fully functional aircraft from a Makerbot Replicator 2X. The idea behind the project was that a plane could be quickly and cost effectively manufactured using 3D printing. The airframe could be printed for $16 worth of plastic in a matter of hours.
For the first five weeks of the program, the team designed and printed prototypes of their aircraft designs. With two Makerbots at their disposal, the team printed through five revisions before settling on an aircraft design they believed could fly. Stephen Warrener, an accomplished RC enthusiast, agreed to pilot the aircraft.
On the first flight of the morning, the 1.5 pound aircraft was handlaunched into a wind gust by Brian. After a brief session of controlled flight, the plane plummeted into the ground, snapping the nose cone into pieces. Undeterred, the Ohio State University students salvaged the motor and attempted to fly the second plane. "We knew the aircraft wasn't going to survive a landing. That's the 'D' in Disposable," Ben explained after the crash.
Stephen and Brian inspect the plane for damage after landing.
The second airplane, however, landed multiple times without crashing. The next flight was a success despite a rocky start. "It flew, but I was constantly fighting it," Stephen exclaimed after he recovered from a steep nosedive and landed the airplane. The plane went on to fly in two more one-minute flights before a landing which resulted in a fractured wing. The day's flight testing established the team as the first functional airplane with an airframe that was fully 3D printed (no structural aids such as carbon rods or otherwise) using an FDM machine. The aircraft was additionally the first 3D printed low wing plane to be flown. The first video below depicts the initial testing of the aircraft. The second video depicts testing following design modifications and the addition of an onboard camera.

Hopefully they will open source it.







http://wbi-icc.com/students/dmav/

3d printed aircraft from University of Southampton

Engineers at the University of Southampton have designed and flown the first 3d printed aircraft. Nice project!
It was printed on EOS EOSINT P730 industrial 3d printer. Hopefully someone will create something similar for DIY crowd.

Here are some videos:






Update:

SULSA drone is now launched from the Royal Navy battleship:


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