Showing posts with label concrete. Show all posts
Showing posts with label concrete. Show all posts

SAM Robotic Brick Layer

We have seen extrusion based construction 3D printers that build with cement paste layers. SAM is a robotic bricklayer that uses standard masonry bricks. It can also be considered as a type of 3D printer since it is using additive manufacturing guided by a computer.
Despite some light statements in the video, a construction worker is probably not a job position with bright future.
Sure, SAM needs human assistance now, but it is highly likely it will be fully autonomous in the future. The two workers that assist it now probably displace ten workers because of the efficiency.





Video description:
Meet the Semi-Automated Mason or SAM, a robot that is so good at building walls it could take over the construction industry. Created by New York-based company Construction Robotics, the brick-laying robot promises to both increase productivity while reducing overall labor costs.
While the efficiency on construction sites has been stagnant in the last 20 to 30 years, manufacturing efficiency has increased significantly due to robotics and technology. Construction Robotics created SAM to solve that problem. SAM requires a human partner to smooth over the works, but the heavy lifting is left to the bot.
The robot can lay bricks at least three times faster than humans – and it never gets tired or makes mistakes. VICE News went to a construction site in Virginia to see SAM at work.

Source:

VICE

Apis Cor 3D Prints a Fully Livable House

We have seen 3d printed buildings before but most of them were prototypes, built off-site or not used afterwords, but nothing compares to this house built by Apis Cor.

Apis Cor used a unique house 3d printing machine they developed and made an on-site house in 24 hours for the cost of some 10000 USD. It has surface of 38 square meters (409 square foot) and has been built in Stupino town, Moscow region, Russia.
The finished house is fully livable with all the appliances. Very cool!

Here is the very interesting presentation video:





Looks like 3d printing houses is a technology that has fully matured now. It will have interesting effects on housing market.

Source news post with full technical details:

http://apis-cor.com/en/about/news/first-house



How crazy are the Finns?

Well ... besides crushing various thing in a hydraulic press they also use LARGE 3d printers at Prenta to make molds for pykrete stuff. Pykrete ammunition to be more specific.




And then they use that ammo in a BIG air cannon:




I like Finland!


Prenta homepage (largest 3d printing machines in Scandinavia):

http://www.prenta.fi/en/

If you don't know what pykrete is:

https://en.wikipedia.org/wiki/Pykrete


3D printed livable house or garden shed?

Alex Le Roux 3d printed what he calls a "first 3D printed livable house in the United States". I would say it's a garden shed. You decide.































It was done on a Vesta machine:





























Vesta concrete 3d printer costs USD 8,999.00 and has 10ft x 10ft x 10ft build volume.

Project blog:

http://concreteprinter.tumblr.com/

Vest printers homepage:

http://www.vestaprinter.com/

Reinforcing thin concrete objects with 3d printed mesh

For some DIY projects you need thin concrete or cement walls. They are prone to brake under tension or fall impact.
Instructables user "ucn" from Singapore wanted to make strong thing concrete molded business cards and successfully reinforced them with 3d printed mesh frame. It looks that this technique works great and could be applied to other concrete projects where you need internal reinforcement structure.




Here is a detailed buold guide with prototypes that led to final sucess and strenght testing:

http://www.instructables.com/id/3D-Printed-Reinforced-Concrete-Business-Cards/?ALLSTEPS

How to Make a Concrete 3D Printer

Muhleman developed a concrete powder bed 3d printer that uses hacked Shapeoko CNC router mechanism.

It uses sand and cement mixture and a liquid soil hardener called polypavement as binding agent. Powder bed is loaded manually :-) but a mechanism could be developed in the futre.
Printed objects are rough but the concept is interesting for artistic purposes and concrete furniture where you can get more complex organic forms.





























Full construction guide with plans and operational instructions can be found at:

http://www.instructables.com/id/Concrete-3D-Printer/?ALLSTEPS


Here is a video of it in action:





Apis Cor Circular House 3D Printer

Apis Core presents their construction 3d printer which has an interesting new design somewhat similar to polar movement machines. It looks like it has many advantages over regular three axis setups of current building printers.

Apis Cor presentation:




Apis Cor in operation extruding cement paste:



Company homepage:

http://www.apis-cor.com/



From DIY 3d printing history 5 - Early days of house printers

As far as I remember first time I saw house 3d printer was with Enrico Dinis D-shape.































PDF presentation:

http://www.d-shape.com/d_shape_presentation.pdf

... some CNC sites named it the house CNC router: http://www.bg-cnc.com/wordpress/?p=592


But even in earlier times, 1940ies, machines existed to make houses by direct deposit of cement mixture. Sure, they used big cement mold but it was probably the birth of an idea.





















Source:

http://www.citylab.com/tech/2015/08/this-1940s-house-building-machine-was-the-original-3-d-printer/400967/

TriDom crane mounted building 3d printer

TriDom construction 3d printer is machine with excellent idea behind it! While other construction printers have complex and big gantry systems, TriDom is a retrofit kit that can be mounted on static or mobile cranes that are usually used in construction work. It can basically turn an existing crane in robotic arm where a crane does 80% of work and the TriBot frameless Delta does the other 20%. Simple and effective!
I'm not sure how will the crane and TriBot interface or how the crane will be guided? Maybe it can even be done manually for rough outlines and the TriDome mechanics will compensate for precision with agile printehead. We will see... very interesting and marketable tool...




























TriDom is project by Yaron Schwarcz and Anielle Guedesv, and it is still being developed.  Great work!

TriDom home page: http://www.tridom.co/

https://www.facebook.com/tridomtechnologies


Here is a TriDome video presentation:



BetAbram construction 3d printers from Slovenia

Slovenia is our little neighboring country to the west and they have several 3d printing projects like: KORUZA laser wifi, PrintGreen and TroubleMaker 3d printer. Now they have a bigger  machine in the game that can print large concrete structures or buildings with BetAbram series of large 3d printers.
The machines are moving on a rail system and feature metal gantry with extruder that deposits concrete / cement mixture layers.

BetAbram has three different sized printers: P1, P2 and P3. Z-axis height is theoretically unlimited since it can be extended with a rails systems to print tall buildings. 
In the X and Y axes, the P3 can 3d print buildings with plate surface of 4 meters x 3 meters (12 square meters), the P2 is capable of 12 meters x 6 meters (72 square meters), and the biggest, P1 is capable of 16 meters x 9 meters (144 square meters).

Prices will probably range starting from 15000 euro up to 30000 euro. 


















Here is a video of BetAbram machine in action:




BetAbram company page: http://betabram.com/index.html



Minibuilders - coordinated small robots 3d printing big buildings




A research group at the Institute for Advanced Architecture of Catalonia (iaac.net), based in Barcelona set on a goal of reelaborating 3D printing techniques so as to overcome existing limitations of this technique in large-scale.

The objective was to develop a family of small scale construction robots, all mobile and capable of constructing objects far larger than the robot itself. Moreover, each of the robots developed was to perform a diverse task, linked to the different phases of construction, finally working together as a family towards the implementation of a single structural outcome. Hence, instead of one large machine, a number of much smaller robots working independently, but in coordination, towards a single goal.

Currently there are three types of robots:
  • The first robot, the Base Robot, lays down the first ten layers of material to create a foundation footprint. Sensors mounted inside the robot control direction, following a predefined path. Traveling in a circular path allows for a vertical actuator incrementally adjust the nozzle height for a smooth, continuous, spiraling layer. 
  • To create the main shell of the final structure the second robot, the Grip Robot, attaches to the foundation footprint. Its four rollers clamp on to the upper edge of the structure allowing it to move along the previously printed material, depositing more layers. Controlled by custom software the robot follows a predefined path, but can also adjust its path to correct errors within the printing process. Rotational actuators control height above the previous layer to maintain a consistent layer
  • The data derived from the structural analysis is then translated into paths for the third and final robot, the Vacuum Robot. Using a vacuum generator this robot attaches to the surface of the previously printed structure. Moving freely over the first shell on its tracks, depositing material on the surface of the shell, enhancing its structural properties. This task can be performed by one robot, or a swarm of robots working in co-ordination.

Project homepage with more information:

http://www.iaac.net/printingrobots/
























Project credits:

Minibuilders is a project of IAAC, Institute for Advanced Architecture of Catalonia, http://www.iaac.net
developed durning Open Thesis Fabrication in 2013 by:
Researchers: Shihui Jin, Stuart Maggs, Dori Sadan and Cristina Nan
Faculty: Saša Jokić and Petr Novikov
Sponsored by: SD Ventures

New videos of 3d printed houses from China

Two new videos emerged of ten 3d printed houses from China showing the process in more detail and company behind it. It looks like China really leads the way in this filed now. Their technology prints house modules off-site and then connects in the open. They also stick to traditional house shapes. Roofs are not printed due to technology limitations.
One other important aspect is that they use construction waste as material, which could also lower the prices and help to preserve the environment which is getting very badly damaged in China.






They were developed by the Suzhou Yingchuang Science and Trade Development Co., Ltd. in east China's Jiangsu Province and are currently used as offices.

Here is the first post about the houses:



3d printing machine used for producing full sized houses in China









China leads the way (maybe) in low cost 3d printed houses

This story is interesting and somewhat strange. Over at 3ders.org they published an article about 10 3d printed houses that were made in one day in China.
Since it was published on April 1st some people thought it was a joke. There are photographs but third-party references are missing.
It is still feasible that it is real story since China leads the way in many technologies (in they own way) ...


























From the source article:

A group of 3D printed houses, 200 m2 each, recently appears in Shanghai, China. These building were created entirely out of concrete using a gigantic 3D printer, and each costs only 30,000 RMB ($4,800).

The company behind these 3D printed building, Shanghai WinSun Decoration Design Engineering Co, said it has for years been working on developing the system and its materials. The company owns 77 national patents of construction materials, such as glass fiber reinforced gypsum and special glass fiber reinforced cement.

While Hobbyist models of 3D printers are currently available for only a few hundred dollars and lets users feed plastics and polymers into a machine, the company takes this technology to a bigger level. Using concrete, instead of plastic, WinSun wants to revolutionize the way homes and other structures are built.
WinSun's 150(L) x 10(W) x 6.6(H) m gigantic 3D printer is capable of printing entire building within hours. The 'ink' it used is based on high-grade cement and glass fiber. Like traditional 3D printers, the system carefully spills out those materials layer by layer, consistently building upwar
In addition, it is very impressive that the printing material is recycled construction waste, industrial waste and tailings.
WinSun plans to build 100 recycling factories in the country, one in every 300km, to collect and transform the waste into materials for 3D printing through special handling, processing and separation technology. "There will not be any waste from the construction of new buildings." said WinSun CEO Ma YiHe. WinSun expects 3D printing will save construction companies up to 50% on the cost.

Here are some new videos with more details:

http://diy3dprinting.blogspot.com/2014/04/new-videos-of-3d-printed-houses-from.html


Source and photo credit:
http://www.3ders.org/articles/20140401-10-completely-3d-printed-houses-appears-in-shanghai-built-in-a-day.html


For other 3d printed houses look at:

http://diy3dprinting.blogspot.com/search/label/3d%20printed%20buildings


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