Showing posts with label 3d printing materials. Show all posts
Showing posts with label 3d printing materials. Show all posts

3D Printed Metamaterial with Bit Switches

Researchers at Hasso Plattner Institute improved their 3d printed metamaterial  technique to make devices that have embedded digital or "bit" switches.


This is the preview video, more information will come in the future:



Here is their earlier work:

http://diy3dprinting.blogspot.com/2016/09/ninjaflex-3d-printed-metamaterial.html

Testing 3D Printed Carabiner Strength

MatterHackers crew did a series of strength tests on different 3d printing materials with 3d printed carabiners.




TL:DW: Polycarbonate performed best.

Here is the full test article with all the data:

http://www.matterhackers.com/news/filament-strength-testing

Carabiner 3d printed on MarkForged from Carbon Fiber Nylon

NinjaFlex 3D Printed Metamaterial Mechanisms

Team of researchers at Hasso Plattner Institute, Potsdam, Germany developed a technique that gives internal structure to objects that they printed on Ultimaker 2 in NinjaFlex filament. Since the structure is designed it gives the object mechanical movements enabling it to act as a tool or a device. 

From project description:
Recently, researchers started to engineer not only the outer shape of objects, but also their internal microstructure. Such objects, typically based on 3D cell grids, are also known as metamaterials. Metamaterials have been used, for example, to create materials with soft and hard regions.

So far, metamaterials were understood as materials—we want to think of them as machines. We demonstrate metamaterial objects that perform a mechanical function. Such metamaterial mechanisms consist of a single block of material the cells of which play together in a well-defined way in order to achieve macroscopic movement. Our metamaterial door latch, for example, transforms the rotary movement of its handle into a linear motion of the latch. Our metamaterial Jansen walker consists of a single block of cells—that can walk. The key element behind our metamaterial mechanisms is a specialized type of cell, the only ability of which is to shear.

In order to allow users to create metamaterial mechanisms efficiently we implemented a specialized 3D editor. It allows users to place different types of cells, including the shear cell, thereby allowing users to add mechanical functionality to their objects. To help users verify their designs during editing, our editor allows users to apply forces and simulates how the object deforms in response.



Personally I find that the software for design of those metamaterials is the most interesting part and would be of great use for DIY and Maker community. I don't know who has the property rights to that code, but I think if the research was funded by public money the code should be open sourced.


Project homepage:

http://hpi.de/baudisch/projects/metamaterial-mechanisms.html

PDF research paper with much more information:

http://alexandraion.com/wp-content/uploads/2016UIST-Metamaterial-Mechanisms-authors-copy.pdf



HydroSpan 100 Water Enlarging Polymer

I was searching for water hardened polymers and I accidentally found this: the HydroSpan 100 Enlarging Polymer. It is a polymer that grows in water by absorbing it. It grows BIG!

Here is the HydroSpan description:
HydroSpan 100 is a unique two component, Flexible, 100% solids (contains no V.O.C.), polyurethane elastomeric compound. HydroSpan 100, when fully cured provides a simple method for expanding three dimensionally molded parts. Expanding parts is done by simply molding the part with HydroSpan 100 to from a rubber master. After curing 24 hours at room temperature the molded HydroSpan 100 part is soaked in room temperature water and allowed to expand. Full expansion is 161% larger than the original part. Full expansion of parts can be achieved in 5 to 14 days depending on cross section thickness of the part. Thicker cross sections take longer while thinner cross sections require less time.

The video of polymer being used:




So how is this connected to 3d printing? Imagine if we had similar material for 3d printed objects? You print them out, leave them in water and they grow several times. Hopefully someone will develop this concept :-) You have seen it mentioned here first :-) !


Product homepage:

http://www.industrialpolymers.com/hydrospan/hydrospan-100



Resin based 3d printable ceramic with high-end properties





Scientists at HRL developed new resin ceramic material that can be 3d printed using stereolitography and has high strength and resistance to temperature. Amazing advances!


Project summary:
Researchers at HRL Laboratories, LLC, have achieved a new milestone in 3D printing technology by demonstrating an approach to additively manufacture ceramics that overcomes the limits of traditional ceramic processing and enables high temperature, high strength ceramic components.
HRL’s Senior Chemical Engineer Zak Eckel and Senior Chemist Dr. Chaoyin Zhou invented a resin formulation that can be 3D printed into parts of virtually any shape and size. The printed resin can then be fired, converting it into a high strength, fully dense ceramic. The resulting material can withstand ultrahigh temperatures in excess of 1700°C and exhibits strength ten times higher than similar materials.
Ceramics are much more difficult to process than polymers or metals because they cannot be cast or machined easily. Traditionally ceramic parts are consolidated from powders by sintering, which introduces porosity and limits both achievable shapes and final strength. "With our new 3D printing process we can take full advantage of the many desirable properties of this silicon oxycarbide ceramic, including high hardness, strength and temperature capability as well as resistance to abrasion and corrosion." says program manager Dr. Tobias Schaedler.
The novel process and material could be used in a wide range of applications from large components in jet engines and hypersonic vehicles to intricate parts in microelectromechanical systems and electronic device packaging.

HRL Laboratories page:

http://www.hrl.com/news/2016/0101/


The HRL team’s research paper, "Additive Manufacturing of Polymer Derived Ceramics," has been published in the January 1st issue of Science.



How to make translucent 3d printed parts transparent?

Do you know the difference between translucent and transparent? I didn't, but I got it after watching this video.
This free webinar will teach you how to get 3d objects optically clean by polishing, buffing, photobleaching, sanding, clear coating and applying other techniques. It is focused on Stratasys VeroClear material but it can be applied on other surfaces to get better finish.




Webinar is presented by Tyler Reid of GoEngineer.



Materials for Extreme 3D Printing, Talk by Walter Voit

Here is a great talk at Google about more advanced 3d printing materials and their properties. The talk is delivered by Walter Voit.




Talk description:
Adaptive 3D Technologies makes the toughest - and softest - 3D printed polymers on the market by creating custom materials specifically designed to be 3D printed. Advanced processing techniques eliminate anisotropy and result in durable, high quality parts that can be used directly in practical applications far beyond current stereotypes of 3D printing (prototyping). Walter Voit is the president of Adaptive 3D Technologies and an Assistant Professor in Materials Science and Engineering and Mechanical Engineering at The University of Texas at Dallas.

Free video webinar on 3d printing in medical industry

Here is a new free video webinar by Tyler Reid of GoEngineer on 3d printing in medical industry.
It is a great overview of current state of affairs in materials (types, certifications, features and sterilization), prototyping, fixtures, tooling, teaching aids, and production parts.
Well worth half an hour watching if you work in medical industry.





You can watch many more Tyler's webinars like:

http://diy3dprinting.blogspot.com/2014/12/free-webinar-on-3d-printing-and.html

http://diy3dprinting.blogspot.com/2014/07/free-webinar-of-3d-printed-end-use-parts.html


Biorep prototypes










Endur simulated Polypropylene commercial 3d printing material by Stratasys




Endur is an advanced simulated polypropylene material for PolyJet technology commercial 3D Printers. It is durable and flexible with both high impact resistance and elongation at break, resulting in tough parts with great surface finish.
More info: http://www.stratasys.com/materials/polyjet/simulated-polypropylene

























MadeSolid PET+ 3d printing filament




PET+ specifications:
  • Flexible Strength
  • 100% Recyclable
  • FDA Approved for contact with foods
  • Easy Adhesion (No heated bed required. Sticks to blue painters tape)
  • Hydrophobic: Doesn't absorb water like nylon does
  • High qualify spooling and extrusion. Consistent diameter and no bubbles
  • More flame resistant than PLA and ABS
  • PET+ is compatible with 3D printers that use 1.75mm size filament.
  • Price: $34.99 for 1 lbs / 0.45kg and $69.99 for 2.2lbs / 1kg. 
  • Available in translucent Clear and in opaque Black, White, Green, and Red.
  • PET+ is stronger than many ABS filaments and has the high print success rate of PLA. It is ideal for functional objects that need to combine toughness with flexibility, such as phone cases, wearables, robotics, and mechanical parts.





Skylar Tibbids talks about 4D printing and Self Assembly lab

I don't get why are they calling it "printing" since there is no printing involved ... maybe it should be named something like "advanced smart interactive shape changing self assembly materials" ... maybe they will print with it in the future .. ya know ... the 4th dimension - time ... cool anyway ...





http://architecture.mit.edu/faculty/skylar-tibbits


http://selfassemblylab.net/










New flexible laser sintering material

Materialise group released this video on their new flexible laser sintering material. According to their info, TPU 92A-1 is  is the only 3D Printing material that combines:

  • Durable elasticity
  • High tear resistance
  • High resistance to dynamic loading
  • High abrasive resistance
  • Snappy response 
  • Good temperature range (-20°C to 80°C)



3d printing ceramics

Figulo is doing it. This level of quality is still far away from diy 3d printers, and they use high performance ceramic 3d printing materials and some custom technology.



They are fundraising to develop the technology further. I hope they make it. Their campaign: http://search.voltcrowd.com/campaign/detail/554


From the campaign page:

Quick Pitch
Figulo 3D prints ceramics for consumers, artists and businesses. We are revolutionizing the design and production of ceramic objects.

Who We Are
Figulo Corporation is a manufacturer of custom designed ceramics made using advanced materials and 3D printing technology.

Our Vision & Lightbulb Moment
I was at an engineering conference and an artist spoke about the difficulty of realizing her digital art. I realized that we could do this using 3D printing.

Our Product/Service, The Problem We're Solving
Figulo changes the design parameters for ceramics and frees the designer from the constraints of the mold and potters wheel. We have developed a unique 3d printing technology that redefines the way that ceramics are made. We open the world of ceramics to anyone with a computer, a design and access to the internet.

What We've Done So Far
We have created a 3D printing manufacturing facility in South Boston where we print, fire and glaze ceramic objects for customers all over the world. We have a staff of dedicated 3D printing experts and ceramic artists, where we work at the intersection of engineering and art.

Our Business Model - How We Make Money
We manufacture uniquely designed, functional, decorative, custom ceramic objects from our own collection and from files uploaded to our website and other channels. We sell these designs directly to consumers and businesses.

Why We're Raising Funds
We are raising funds to expand our marketing efforts and outreach to consumers and develop next generation of the 3D printing manufacturing process.

Prusa Nozzle - new full metal 3d printing nozzle

New RepRap hot-end with amazing properties:
  • No PTFE or PEEK (can't be molten)
  • Food safe Stainless Steel
  • Using powerful heat cartridge
  • Prints ABS and PLA
  • Ready to print Polycarbonate, PEEK & Nylon[1]
  • Easy to mount (M6 thread)
  • Open Source once ready to sell
  • Made by designer of Prusa Mendel
  • 70€ fully assembled including nozzle, heater block with heater cartridge and thermistor, wade compatible ALU mount plate.




http://prusanozzle.org/index.html



Laywoo - 3d printable wood

New advancement in 3d printing filament. This filament has wood added in it and has some interesting aesthetic and technical properties.



LAYWOO-3D is a printable wood for reprap 3D-printers (that lay down layers of molten material)
This new filament allows to print wood polymer composite (wpc) objects with annual rings - and that without warp !
features:
- zero warp
- rough or smooth surface possible during one print
- paintable-able, grindable - printable tree-rings
- print temp: from 185°C bright to 230°C dark appearence, stics well on print bed, no heated bed necessary
- the filament contains 40% recycled wood

CNC CODE

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