Showing posts with label rocket. Show all posts
Showing posts with label rocket. Show all posts

One Big Machine and Two Rockets

Here is a really big DIY 3d printer with two 3d printed hobby rockets. It looks like it is some 2 meters tall has some 1 square meter build surface.
Supporting structures appear to be CNC routed from some type of wood.

Update:

This machine is the "Printzilla" made in fablab Moscow by Michail Michalin and Vladimir Kuznetsov. It has 0,8 x 0,8 x 2,0 meters printvolume.
Here is the facebook video of it in action:

https://www.facebook.com/moscowmakerfaire/videos/1784490451787976/




BTW: I like the CNC cut chair behind it :-) You can find plans for it at:

http://www.thingiverse.com/thing:994029


Source: unknown. Please let me know if you have any additional information about this project. Friend of mine sent me this picture without any context and google image search is also not helping.

Taiwan Launches 3D Printed Rocket

Taiwanese university launched 3d printed APPL-9C rocket. It is made from modules with many 3d printed subsystems. It should be part of a larger multistage rocket in the future. Looks like many of the parts were done on FDM machines. I always claimed space will be colonized with 3d printers.

The first section of the rocket uses a sugar-based rocket fuel made from sorbitol + KNO3, and its second section features a hybrid rocket motor fueled by Hydroxyl Terminated Polybutadiene HTPB, with nitrous oxide as the oxidant. It accelerates at 15G.




From the source article:
A locally designed, developed and constructed rocket blasted off Jan. 31 in Hsinchu City, signaling Taiwan’s commitment to furthering its space technology capabilities.
Produced by Advanced Rocket Research Center based in National Chiao Tung University, the two-stage APPL-9C reached an altitude of 1 kilometer before deploying three chutes and splashing down in a Hsinchu wetland.
The rocket, made from environmentally friendly materials, measures 2.7 meters in length, 15 centimeters in diameter and weighs 27 kilograms when fully fueled.
Watch this baby fly:




Video in Chinese showing some 3d printed parts:



Local TV report also in Chinese:




Source:

http://taiwantoday.tw/ct.asp?xItem=241943&ctNode=2183 

More detailed article:

http://www.3ders.org/articles/20160202-watch-taiwan-researchers-successfully-launch-eco-friendly-3d-printed-appl-9c-rocket.html

Raytheon can 3d print military missiles

One year ago I wrote a post about research on making 3d printed warheads and missiles:

http://diy3dprinting.blogspot.com/2014/07/us-military-will-3d-print-warheads-and.html

And now it is reality...

Raytheon, one of the major defense companies,  announced that it has technology to 3d print most of the rocket. Another victory for humanity. No, it's not but it will make some profit for them probably.


Here is the summary from their press release:
Researchers at Raytheon Missile Systems say they have already created nearly every component of a guided weapon using additive manufacturing, more commonly known as 3-D printing. The components include rocket engines, fins, parts for the guidance and control systems, and more.
“You could potentially have these in the field,” said Jeremy Danforth, a Raytheon engineer who has printed working rocket motors. “Machines making machines. The user could [print on demand]. That’s the vision.”

The progress is part of a companywide push into additive manufacturing and 3-D printing, including projects meant to supplement traditional manufacturing processes. Engineers are exploring the use of 3-D printing to lay down conductive materials for electrical circuits, create housings for the company's revolutionary gallium nitride transmitters, and fabricate fins for guided artillery shells.
The process may reduce costs associated with traditional manufacturing, such as machining of parts. It allows for quick design and rapid changes because engineers only need change the digital model representing the part. As long as they stay within set parameters, they can have new parts in hours instead of weeks.
“You can design internal features that might be impossible to machine,” said Raytheon engineer Travis Mayberry, who is researching future uses of additive manufacturing and 3-D printing. “We’re trying new designs for thermal improvements and lightweight structures, things we couldn’t achieve with any other manufacturing method.”

Here is the photo of the missile model:

Source: Raytheon








Detailed Raytheon post about their new missile technology:

http://www.raytheon.com/news/feature/3d_printing.html


War is hell guys. We really don't need more weapons. We need more efficient ways to feed the world, not new ways to kill people ...


Space Race with 3D Printed Rocket Engines Continues

Race for space is getting more heated and 3d printed parts are becoming present in every major project from rocket engines to 3d printed satellites. Everyone is competing: big government agencies, private companies, student groups and private citizens. We have even seen 3d printed open source liquid fuel rocket engine.
3D printed rocket engines can be very fast in production and affordable even as low as 500 USD for the open source version printed by external service provider.

Here are some new developments:

Vulcan 1 rocket engine developed by SEDS team


SEDS (Students for the Exploration and Development of Space) is well known for their previous successful Tri-D 3d printed rocket motor developments. Now they are crowd-funding further development of bigger Vulcan 1 3d printed rocket engine and launch their Vulcan 1 rocket over 10000 feet.



Check out their KS campaign:

https://www.kickstarter.com/projects/1054991011/vulcan-i-rocket-powered-by-3d-printed-engine

NASA has developed a full size 3d printed copper engine


NASA successfully laser sintered full scale copper rocket engine.



They write:
“Building the first full-scale, copper rocket part with additive manufacturing is a milestone for aerospace 3-D printing,” said Steve Jurczyk, associate administrator for the Space Technology Mission Directorate at NASA Headquarters in Washington. “Additive manufacturing is one of many technologies we are embracing to help us continue our journey to Mars and even sustain explorers living on the Red Planet.”

Numerous complex parts made of many different materials are assembled to make engines that provide the thrust that powers rockets. Additive manufacturing has the potential to reduce the time and cost of making rocket parts like the copper liner found in rocket combustion chambers where super-cold propellants are mixed and heated to the extreme temperatures needed to send rockets to space.

A selective laser melting machine in Marshall’s Materials and Processing Laboratory fused 8,255 layers of copper powder to make the chamber in 10 days and 18 hours. Before making the liner, materials engineers built several other test parts, characterized the material and created a process for additive manufacturing with copper.
“On the inside of the paper-edge-thin copper liner wall, temperatures soar to over 5,000 degrees Fahrenheit, and we have to keep it from melting by recirculating gases cooled to less than 100 degrees above absolute zero on the other side of the wall,” said Chris Singer, director of the Engineering Directorate at NASA’s Marshall Space Flight Center in Huntsville, Alabama, where the copper rocket engine liner was manufactured. “To circulate the gas, the combustion chamber liner has more than 200 intricate channels built between the inner and outer liner wall. Making these tiny passages with complex internal geometries challenged our additive manufacturing team.”

“Copper is extremely good at conducting heat,” explained Zach Jones, the materials engineer who led the manufacturing at Marshall. “That’s why copper is an ideal material for lining an engine combustion chamber and for other parts as well, but this property makes the additive manufacturing of copper challenging because the laser has difficulty continuously melting the copper powder.”
Source and more information:
http://www.nasa.gov/marshall/news/nasa-3-D-prints-first-full-scale-copper-rocket-engine-part.html


Rocket Lab Electron Launch Vehicle


Rocket Lab is a private company that wants to provide cheap satellite rocket launch system for small satellites. Their Electron Launch Vehicle  rocket is made with carbon fiber and uses electrically powered 3d printed motor.




Rocket Lab uses Rutherford rocket engine that is almost entirely 3d printed:



Rocket Lab’s flagship engine, the 4,600lbf Rutherford, is a turbo-pumped LOX/RP-1 engine specifically designed for the Electron Launch Vehicle.
Rutherford adopts an entirely new electric propulsion cycle, using electric motors to drive its turbopumps, and is the first oxygen/hydrocarbon engine to use 3D printing for all primary components.

China has tested a 3d printed rocket engine part


China is making a progress forward, according to the report by 3ders.org:
Engineers from Institute 41 (part of the China Aerospace Science and industry Corporation) have already successfully tested an engine ignition device that has been created using 3D printing technology.

This is reportedly the first time Chinese engineers tested a 3D printed rocket component, but it seems to be very suitable for the job. Shell structures typically used for the ignition components in rocket engines are very difficult to design and produce, and are very costly and time-consuming to create. Engineers felt themselves bottlenecked, so a team from the ignition technology research laboratory of Institute 41 began incorporating 3D printing into their R&D process.
In collaboration with local manufacturers of 3D printing equipment, these engineers eventually and successfully 3D printed the first set of shells for ignition devices. To ensure these shells met all design requirements, researchers produced hundreds of 3D printed test samples, which were submitted to various extensive testing sequences.

We live in very interesting times... where will you boldly go?

3D printable open source liquid fuel rocket engine

Graham Sortino from New Jersey developed and tested 3d printed rocket liquid fuel engine. He went one step further and open sourced it! The engine is controlled by Arduino Uno! We live in amazing times!
The engine is made from three main modules: the igniter, injector, and the main engine body, all of which were SLS 3D printed by Shapeways and ExOne in bronze steel and machined afterwards to get the exact fit. Post-processing is a problem due to hardness of sintered metal so some tools break, the internal coolant lines are still not possible to 3d print due the geometry complexity and metal powder residues. 

The price is very low: 3d printed igniter costs some $60, the injector $80 and the rocket engine $260, for a total of just $400. Space exploration with extremely low budget!

The engine is still in development and not yet finished but it is a big step forward in open sourcing aerospace engineering! 

Engine specifications:
  • Fuel: GOX / Ethanol
  • Fuel Mass Flow: 0.0545 kg/sec
  • Oxidizer Mass Flow: 0.0545 kg/sec
  • Total Mass Flow: 0.1093 kg/sec
  • Design Mixture Ratio: 1:1
  • Design Force: 50 lbf
  • Design Chamber Pressure: 150 psia
  • Design Temp: 2572 Kelvin
  • Design Specific Impulse: 209 Isp 
Here are some photos of it:

Ignited engine. You can clearly see the mach diamonds.

3D printed engine and main lines / sensors

Here you can see a live test fire and mach diamonds:




Project homepage with files and instructions:

http://wiki.fubarlabs.org/FubarWiki/Small-Liquid-Fueled-Rocket-Engines.ashx

GitHub repository:

https://github.com/gNSortino/OSREngines/tree/master/Engines/2014-GOXEthanolRegenEngine

For previous 3d printed rocket engine named "Tri-D" look at:

http://diy3dprinting.blogspot.com/2013/10/students-developed-and-successfully.html

To boldly go where no one has gone before!


Model rocket breaks sound barrier with 3d printed fins

Steve Jurvetson made this model hobby rocket which has 3d printed stabilizing fins made from PLA. The rocket is small but it went supersonic at Mach 1.8! Maybe this is normal for this type of DIY rockets but it looks great to me!

Here are the specifications of two rockets shown in the video:
  • The first one is a a minimum diameter 38mm blue tube + golf ball nose + 3D-printed Makerbot fin can. The J270 takes this puppy from 0 to 1,363 MPH (Mach 1.8) in 2.6 seconds! According to RockSim, it topped out at 9,454 ft.
  • The second flight was a simpler Estes with D12 booster staging to a C6-7, with a Sharpie pen as upper nose cone/weight. The J-motor on left is 32x the D motor on right.
Look at that rocket speeding up for the sky!




Source and photostream:

https://www.flickr.com/photos/jurvetson/14761043541/in/photostream/

Here is the picture of the rocket, you can clearly see the fin can at the bottom with heart shapes:


Here is Steve's TED talk about this rocket build. Looks like Steve is a big guy in tech field:
Steve Jurvetson may be one of the most respected and successful venture capitalists in Silicon Valley, but he is also an avid rocket maker, traveling regularly to Nevada's Black Rock Desert to launch the latest iteration. Steve shares blast-off stories and some thoughts about where his "hobby" and his profession intersect. From the Bay Area Maker Faire 2014 Center Stage.

University of Arizona students design and launch 3d printed rocket





Another example of how the space race will be won by young, innovators, DIY-rs and private companies with some help of 3d printing. Governments are slow and expensive.
This project was developed with help of Solid Concepts.

University of Arizona students create and successfully launch a rocket made up with several 3D printed parts. 3D printed circuit mounts, electronic housing boxes, booster fins, aft body structure and tailcone all contributed to creating a streamline model that caught big attention from aerospace companies and won awards.

Source article and more information:

http://blog.solidconcepts.com/industry-highlights/innovation-high-power-rocketry-using-3d-printing/

Group of students already made fully functional metal printed rocket engine suitable for much larger rockets:

http://diy3dprinting.blogspot.com/2013/10/students-developed-and-successfully.html



Parts printed in ULTEM thermoplastics. Temperatures of engine blast get up to 1500 C but the structure holds.


























Students developed and successfully tested 3d printed rocket engine

Students for the Exploration and Development of Space (SEDS) University of California, San Diego created Tri-D Addittive manufactured (3D Printed) static fire system (aka working metal 3d printed rocket engine). Wow!






Description:
Material: Cobalt Chromium
3rd stage of 3 Stage Cubesat
Thrust: 200 lbs.

Propellants:
Fuel: RP-1 (Jet Fuel)
Oxydizer: Liquid Oxygen (LOx








https://www.facebook.com/sedsucsd

http://issuu.com/datyam/docs/seds_newsletter_final?e=8936455%2F4220927

Update:

Now the Tri-D engine has it's own wikipedia page:

http://en.wikipedia.org/wiki/TRI-D_(rocket_engine)


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