Showing posts with label pellet. Show all posts
Showing posts with label pellet. Show all posts

Cool 3d printing picture of the day

Just a cool looking industrial robotic arm with pellet extruder attached to it. 




Source : unknown. Let me know if you find the source or have more information about it. 

FilaFab filament extrusion system and filament winder




Here is a new filament extruder and winder system named FilaFab that will enable you to make your own filament from pellets. You can also recycle old prints and other plastics, experiment with colors and compounds, and extrude materials like ABS, PLA, EVA, HDPE, and nylon.

FilaFab Kickstarter campaign with more information:

https://www.kickstarter.com/projects/1574214560/filafab-first-professional-filament-extruder-and-w

FilaFab company page: http://www.filafab.co.uk/








ExtrusionBot EB2 modular and fast filament extruder with cruncher and spooling modules

ExtrusionBot has new flagship filament extruder model: the EB2. It features high extrusion speeds at 6,5 feet per minute and modules that can be attached to it like cruncher that will shred 3d printed objects for recycling into new filament and spool winder.

Technical specifications:
  • automated touchscreen user interface
  • expanded materials (Nylon, HDPE, LDPE, HIPS, PET, plus ABS and PLA)
  • filament cooling mechanism
  • universal power adapter
  • embedded pellet hopper
  • 2 USB ports for smart module attachment
  • Price: 899 USD


Spooler module will ensure that the extruded filament is properly coiled up


Cruncher module will crunch your failed or unwanted 3d printed objects and make new filament from them


















ExtrusionBot EB2 homepage:

http://www.extrusionbot.com/product/the-eb2/


Here is a video of Cruncher module destroying plastic clamshell packaging.

I HATE THOSE THINGS!

Finally something useful you can make with them.



If this is too expensive for you and you have some mAd Sk1Lz you can build your own filament factory:

http://diy3dprinting.blogspot.com/2014/07/filament-factory-low-cost-diy-filament.html


Producing 3d printing filament on commercial scale

Here is a Make: interview with Josh Smith, owner of Makergeeks.com about how 3d printing filament is produced on more industrial level for mass markets.
The most interesting thing about it is explanation of complexity of the technology used and need for exact temperature control in several steps.
Also the fact that the final diameter of the filament is not produced by different exit nozzle diameter but all filaments are pulled trough the same nozzle and the diameter is achieved by applying different temperature.





Source: Make

Laser diameter sensor control unit

ProtoCycler filament extruder that uses pellets and has integrated recycling grinder

ProtoCycler is new filament extruder with integrated recycling grinder that can also make filament from pellets. It should enable you to produce cheap filament from scrap objects for 0$ since it has integrated grinder or from pellets for some 5$ per one kilogram. On other important feature is integrated spooling winder mechanism. It is developed by ReDeTec from Canada.

ProtoCycler description from the IndieGogo page:
ProtoCycler is a new product that allows you to recycle waste plastic into valuable 3D printer filament - safely, quickly, and easily! It comes complete with a built in grinder, intelligent computer control, safety certification, and real time diameter feedback, so anyone can make their own filament hassle free. It also saves you a *TON* of money! Even the cheapest spools are around $30 to buy new, and they can certainly cost much more than that. ProtoCycler lets you make the same 1 kilogram spools for just $5...and if you recycle, your spools are FREE!
This means that ProtoCycler will pay for itself in just 10-20 spools - and as anyone who 3D prints knows, this doesn't take all that long. Never mind all the waste you'll divert from the trash bin. Simply put, if you 3D print, you need ProtoCycler!
ProtoCycler technical specifications:
  • Diameter tolerance: +/- 0.02mm
  • Extrusion speed: Up to 10 ft/minute
  • Electrical usage: 60 W Average
  • Dimensions: 14" x 12" x 10"
  • Grinder input: 5" x 5"
  • Hopper Capacity: Expandable
  • Max Temp: All metal hot end for 400+ C
  • Price: 799 USD range
ProtoCyler features:
  • First consumer extruder with UL certification
  • First extruder with grinder for built in recycling
  • First extruder with diameter feedback and computer control
  • Distributed Spooling
  • Automatic start up and shut down
  • Full Manual mode for hacking
  • Open source software and community
  • Beautiful brushed aluminium enclosure
  • Patent pending MixFlow extrusion technology


Comparison of ProtoCycler to other filament extruders, bot DIY and prosumer models  


























ProtoCycler video presentation:




Indigogo campaign:

https://www.indiegogo.com/projects/protocycler-free-sustainable-3d-printer-filament

Company page: http://www.redetec.com/



SeeMeCNC PartDaddy 4,5 meter tall pellet fed Delta 3d printer





SeeMeCNC is presenting their 15 feet (4,5 meter) tall Delta 3d printer  named "PartDaddy" at MakerFaire Detroit. It will have a changeable  6,35mm or 7,25mm printing nozzle which will be fed by pellets. They have planed for it to bepropane powered but they gave it up for safety reasons.
It will be interesting to if such big FDM printers will find a market niche.

Details about PartDaddy are on SeeMeCNC forum:

http://forum.seemecnc.com/viewtopic.php?f=61&t=2508


https://www.facebook.com/seemecnc

http://seemecnc.com/





They are just a little taller then the Japanese Genkei Delta:

http://diy3dprinting.blogspot.com/2014/07/genkei-gigantic-4-meter-tall-delta-3d.html

Erectorbot large volume 3d printer and Erectostruder pellet extruder














Erectorbot is new large volume DIY 3d printer developed by Leonard Dodd. Beside large volume it features exchangable heads for a CNC plasma cutter, router, and welder.

From EB1 homepage:
ErectorBot or EB1 is a large scale 3D printing full service gantry bot. Part of a series, our EB1 is the largest of the group. Just as in racing, we pushed the limits of precision and then bring this technology back down to size. So whether its our desktop model, 3ft x 2ft x 2ft or it’s one of the 3 larger models we offer.
You will enjoy TWICE the printable space (build area) in the same amount of space as you will find in the more conventional setups. This also allows us to treat the heat bed a little differently as well. No weight issues. Dynamics don’t change as your model grows. And neither should your wallet. The stationary bed design is modular and very low cost. And how about NOT HAVING to level the bed every model or run? We can choose our table to tip gap by extruder temp.

It will be priced at range of $11,500 to $35,000.

http://www.erectorbot.com/


Erectostruder is pellet 3d printing exruder that can also be mounted on EB1 that can use different types of materials and be used as a filament extruder.




  • Runs even the small Nema 17 and powerful doing so.
  • Shift-able planetary gears (high -Low)
  • Easy clean up (4 thumb screws)
  • Extreme temp range – frozen slush to 300 C
  • Resolution – the smallest standard up to 2mm
  • Customization – steam punk ~ beer still- high tech (3 themes thus far)
  • Liquid Cool compatible
  • High volume hopper options – laser vac
  • Twin element for precise control
  • Two sized augers for different sized pellets.
  • Arduino micro kit (stand alone ) filament extruder mode. (Yes doubles as a filament machine.)
  • All metal main components, ultra light, TIG welded, hand crafted by a master metal modeler and serialized.
  • Quick mount/release.
  • Multi head compatible.

http://www.erectorbot.com/?p=47



Genkei gigantic 4 meter tall Magna Delta 3d printer from Japan







Genkei is comapny from Japan that produces 3d printers. They made this enormous 4 meter tall Delta 3d printer. I think it is not designed to be real production printer, but more of a demonstration and promotional project.
It will use pelleted material for extrusion instead of filament. It makes perfect sense for this size of machine.

The 3d printer will be on display at the Tokyo National University of Fine Arts and Music Museum, as part of an “Materializing II” exhibition that runs from Saturday, July 19 until Friday, August 8.






















Genkei homepage: http://genkei.jp/


Source: http://3dprint.com/8835/japan-huge-delta-3d-printer/

Update:

here is the video of Magna in action:



Update:

USA based SeeMeCNC is presenting their even bigger Delta, so the race for the largest Delta is ON:

http://diy3dprinting.blogspot.com/2014/07/seemecnc-partdaddy-45-meter-tall-pellet.html


Sculptify David 3d printer uses pellets for Fused Layer Extrusion

Sculptify David is new 3d printer that uses pellets for printing. The company calls this new 3d printing technology FLEX or Fused Layer Extrusion.








Sculptify David technical specifications:
  • Printing Technology: FLEX (Fused Layer Extrusion)
  • Build Volume: 20w x 22d x 18.5h cm, (7.8in x 8.6in x 7.3in), 8140 cubic centimeters, (496 cubic inches)
  • Build Surface: Aluminum
  • Hopper Volume: Continuously refillable
  • Nozzle Diameter: 0.3mm, 0.4mm, 0.5mm, all included
  • Extruder Max Temperature: 330°C, (626°F)
  • Layer Resolution: 20 microns for PLA (varies for other materials)
  • Positioning Precision: XY axis: 8 micron on better, Z axis: 3 micron or better
  • Stepper Motors: 1.8° Step angle with minimum 1/16 micro-stepping
  • Construction: Aircraft aluminum, Polycarbonate windows
  • Weight: 29 kg (64 lbs)
  • Product Dimensions: 53.8w x 50.2d x 62h cm (21.2w x 19.8w x 24.4h in)
  • Connectivity: USB
Using materials in for of pellets has many advantages with price being the main one:





3D printing with plastic pellets offers important benefits and advantages that are not available with current filament offerings:
  1. They are readily available in hundreds of new materials. This opens the door to a whole spectrum of new and interesting materials, each with their own unique properties. Some are rigid and incredibly durable, others are soft to the touch and extremely flexible. The result is the ability to print with greater flexibility.
  2. Plastic pellets are easy to use with the Sculptify 3D printer. If you can load a coffee maker, you can print with pellets in the Sculptify 3D printer. Pellets are loaded into the top, and ready to print in no time.
  3. They are the most cost effective form of plastic. Since pellets do not need to be optimized for a spool, multiple manufacturing and engineering steps can be removed. This saves a lot money, and the cost savings can be passed directly to the customer.

Currently several material options are under research at Sculpitfy:
  • ABS, Acrylonitrile butadiene styrene. Hard plastic commonly used in plastic car components and household items.
  • HDPE, High-density polyethylene. Semi-hard and durable plastic, used in milk jugs and plastic bags.
  • PLA, Polylactide. Hard plastic, biodegradable, made from renewable resources. The standard in 3D printing.
  • EVA, Ethylene vinyl acetate. Soft silicone-like material often used in shoes and sportswear.
  • Nylon. Hard and durable material that is often used in low-friction applications like bearings.
  • TPU, Thermoplastic polyurethane. 
  • Rubber-like material that is often used in shoes and mobile device cases.
  • HIPS, High impact polystyrene. Semi-hard and durable plastic used in disposable utensils and containers.
  • PC, Polycarbonate. Very hard plastic that is typically transparent. Often used in safety glasses and DVDs.
  • Wood composites. Earthy look and finish, often used in synthetic decking

http://sculptify.com/

Sculptify David will be on Kickstarter in August of 2014








Update:

Sculptify David has just finished successful Kickstarter campaign and raised $110,567 from $100,000 goal.

https://www.kickstarter.com/projects/sculptify/david-the-next-step-in-3d-printing






Here is David extruding from a plastic bag:




#d printing from pellets should be much cheaper and economical:


Pellet material types:


Prices of pellets:



Sculptify David tech specs as stated on Kickstarter:



Total cost of ownership chart that compares Scultpify David pallet operations to other 3d printers:














DIY 3d printing filament extruder by Russ Gries

Russ presents his new home project: he made his own filament extruder. It is still work in progress but it looks good. Almost all parts are recycled from other machines.






Source:

http://www.youtube.com/user/rwg42985?feature=watch

www.RWGresearch.com





























Russ is also well known for his DIY Delta printer build:

http://diy3dprinting.blogspot.com/2013/09/extensive-roctock-delta-building.html

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