Showing posts with label nylon. Show all posts
Showing posts with label nylon. Show all posts

Formlabs Fuse 1 Desktop SLS 3D Printer

Formlabs just released their Fuse 1 3D printer which is a desktop selective laser sintering machine priced at 9,999 USD. It has a 165 x 165 x 320 mm build volume and uses nylon powder.

This is a small revolution on the market and a big step forward in 3D printing availability and affordability!!! Laser sintering machines used to cost in hundreds of thousands and were very large. This will push the competition to respond and lower the prices even more in the future.


Fuse 1 introduction video:




Here is a different promotional "The Human Touch" video:




Fuse 1 homepage:

https://formlabs.com/3d-printers/fuse-1/


Here you can see the Fuse 1 size on a table next to a Form 2 SLA machine:



I wonder what will the price of the powder material be? Will it be recyclable and reusable? Will it come in proprietary cartridges with chip control unit?

Source:

https://formlabs.com/blog/digital-factory-announcing-fuse-1-and-form-cell/

Update:

Here is a much more detailed review by Tested. It shows how the Fuse 1 works and accompanying equipment like recovery station and material mixer. The material is recyclable and the mix of new and used material is determined by the user to get different print qualities.
The material is gray to absorb more energy from 10 watts fiber laser.


Steam Powered 3D Printed Mechanical Computer

Here is something you don't see every day: a steam-powered mechanical computer with nylon 3d printed parts.
It is a version of a Babbage Engine from the 19th century.





Project description:
A simplified version of Charles Babbage's Difference Engine no. 2 has been constructed by Piers Plummer as part of a project with the Computer Science Department at Royal Holloway University of London, funded by The Leverhulme Foundation. In this video, it is performing calculations while being powered by steam!


I just love the looks of it, with all the pipes, valves, and a steam boiler! Even a hand crank!





























Source:

https://www.youtube.com/channel/UCGib9sASZ5MUPpQM6t3krUQ


Low Cost DIY SLS 3D Printer by Vulcaman

Vulcaman, well known for his previous machines, has released his latest sintering 3d printer you can make for some 500 Euro: the JRLS 1000.
It is still far from commercial machines, but this field is progressing forward and that is the most important thing. Vulcaman is only 18 years old, so we can hope much more from him in the future.
Key features:
  • 5x5x5cm build volume
  • 1.8w 445nm laser
  • 80w 12V heated-bed
  • 150w 230V powder heater with IR-Sensor
  • coater which compresses the powder
  • adjustable Feed control
  • overflow container
  • closed build chamber
  • low cost
Most prints are currently done in instant tea powder which is 95% sugar, but the powder is used because of its red color which will absorb the 450nm laser well. White sugar will not work, because it will just reflect the laser. The laser is focused to 0.2mm. The power of the laser is set to 1W.





























Here is the machine printing:



Detailed build guide and all the files:

http://www.instructables.com/id/JRLS-1000-DIY-SLS-3D-PRINTER/

DIY SLS 3D Printer Made For 400 Euro

Vulcaman from Germany developed a DIY laser sintering (SLS) 3D printer that you can make for some 400 Euro or 450 USD.

Technical specifications:

  • 1W 445nm laser diode
  • 8 x 8 x 8cm build volume
  • 36 x 54 x 60cm outer dimensions
  • CORE-XY movement
  • speed: 60mm/s tested, 300mm/s possible
  • costs around 400€





































Video of the machine in action:



Since the nylon powder that commercial SLS printers use costs some 200€ per kilogram, developer used much cheaper black powder for powder coating. This gear was printed in black powder coating material at 60mm/s it has dimensions of 3 x 3 x 0,5cm and took one hour to print.





Project homepage with very detailed step-by-step build guide:

http://www.instructables.com/id/DIY-SLS-3D-Printer/

Let the cheap DIY SLS era begin!!!

Sinterit Lisa Low Cost Laser Sintering 3D Printer

Sinterit from Poland just released their Lisa low cost laser sintering 3d printer. It is priced at some 8000 USD. Slowly, laser sintering machines that are affordable are entering the market and could find a way to your workshop in near future.



Here is the team presenting their technology in a video by http://www.idtechex.com/:



Here are main technical data on Sinterit Lisa:

Basic tech specs:
  • laser diode: 5W
  • layer thickness: 0.06-0.15mm (2.4-5.9 mils)
  • print-bed size:15x20x15cm (5.9x7.9x5.9in)
  • max print size: 13 x 17 x 13cm (5.1x6.7x5.1in)
Multi-zone heating:
  • heated piston
  • heated cylinder
  • heated feed-bed
  • heated print-bed
Speed:
  • depends on model and material
  • efficiency: 30 cm³/h (1.83in³/h)
  • speed: 15mm/h (0.6in/h)
Machine dimensions:
  • 65 x 55 x 40 cm (25.6x21.6x15.7in)
  • weight: 30kg (66lbs)
  • single-phase power
  • max power consumption: 2kW
Software:
  • Sinterit Studio 2016
  • WiFi communication
  • integrated camera
  • supported file types: STL, OBJ, 3DS, FBX
Material:
  • PA12 black
  • removable overflow bin
  • more materials available soon
Here is the example of a print result in a video released by the company:




Sinterit Lisa datasheet in pdf:

High 3d printed fashion projects by Lilah LaValle and Airwolf3D

3d printed fashion is really emerging as one cool new area for artistic expression. I recently found this two nice works of arts (and 3d printing crafts). One is more industrial-art and second is more of a DIY-fashion project.

First piece is a fully 3d printed Red Corset designed by German artist Lilah LaValle in collaboration with her boyfriend Daniel Sirkett and it is printed by Shapeways in SLS Nylon. Since it is a larger and more complex piece the high-end SLS process was required sou you probably will not print this soon in your home.

Photographer: Susanne Kreuschmer / Lily Like Visual Art H&M: Meachy Wong Model: Lilly / Look Out Management

And here is a Sandy "the materials girl" from Airwolf 3D showing all the clothing, jewelry and accessories you can already 3d print at home from various commonly available DIY materials!

The A.X.I.O.S. (Advanced Xtreem Integrated Operating Scales) dress designed by Cameron Williams is printed from hexagonal plates in ABS / TPU / TPE. Very cool!




Demonstration of 3d printed nylon saxophone




Olaf Diegel usually makes 3d printed guitars, but now he made a saxophone.

Saxophone data:
The saxophone has 41 components excluding all the springs and screws, It is printed in nylon, on a SLS machine, and weighs less than a quarter of a real sax (575 grams vs 2.5 Kg. Weight might go up a tad once painted, though, but still a lot less than a metal one).




Esun nozzle cleaning filament

Shenzhen based Esun company sells the filament they developed that should clean your extruder and nozzle.
Composition of this filament is unknown but it is probably similar to nylon. Nylon filament is used in a cleaning process where it is extruded at 200 C and then cooled to 135 C which hardens it and makes it attract and clean up all the particles that clog up the extruder. Like all similar cleaning methods, this one can also fail.

There is not much information or reviews available around, so if you know something more about this or have any practical experience with it  let me know ...

Produce homepage:

http://www.esun3d.net/cpxx.aspx?id=192&TypeId=26



























If you want to see good guide on how to clean partially clogged nozzle take a look at:

http://diy3dprinting.blogspot.com/2014/07/how-to-clean-and-remove-partial-nozzle.html



3D printed NYLON permanent coffee filter

You can use nylon based filament to print functional permanent coffee machine filters or simple hot water filters. I'm not sure you could use PLA or ABS for it. Nylon is probably more heat stable and food safe with some water permeability properties. Here are some images of:





























Instructions available at:

http://www.instructables.com/id/Make-a-Permanent-NYLON-3D-Printed-Coffee-Filter/

Here is the design of the filter:

http://www.thingiverse.com/thing:24005

Here is the different type of filter:



Source:
http://bza.tumblr.com/post/88000487342/testing-3dprinted-reuseable-coffee-filter

You can also use more complex 3d printing techniques to make your own DIY electric coffee maker:

http://diy3dprinting.blogspot.com/2014/06/diy-electric-coffee-maker-made-with.html


Folding transformation chair 3d printed in Polyamide




From video description:
This folding stool, called "One__Shot.MGX", was manufactured using a 3D printing process known as selective laser sintering. It is made from Polyamide, a type of nylon plastic. The stool was designed by Patrick Jouin in 2006 and acquired into the Cooper Hewitt Museum's collection in 2008.
There are many interesting furniture pieces produced by additive manufacturing and digital fabrication methods, see some examples here:

http://diy3dprinting.blogspot.com/search/label/furniture


Source:

http://collection.cooperhewitt.org/objects/18705701/

https://www.youtube.com/user/cooperhewitt?feature=watch



2BEIGH3 DIY hybrid CNC machine and 3D printer with detailed build instructions

Many people are building machines they designed from scratch. Here is combination of CNC machine and 3d printer which is well documented with complete build guide. It has some interesting features like printing with many materials.

Here is 2BEIGH3 as CNC cutter slicing trough acrylic plate:



Here is 2BEIGH3 3d printing with Nylon (btw: printing Nylon emits toxic fumes, it should be done in controlled environment):


2BEIGH3 technical specifications:

  • Build volume for CNCing: 14” x 14” x 6”,  355mm x 355mm x 160mm  
  • Build volume for 3d printing: 14” x 14” x 12”, 355mm x 355mm x 355mm
  • Material Aluminium 3mm or 0.125" ABS and PLA Plastic Rod or Line
  • Plastics 2-3mm(or 0.125") Nylon, Nylon Polymers, Nylon 6 and 6/6 - 6' Rod
  • Foam 3mm or 0.125" PET (Plastic from water bottles)
  • (Steel with the addition of cooling) 
  • Resolution: X-Y Resolution +/- 0.005 ~ +/- 0.012, Z Resolution +/- 0.005 +/- 0.005
  • Cut/Print Speed 350mm/min 24mm/s
  • Cutting Foam ABS
  • Tools/Tips 0.125” – 0.250” .32mm - .62mm
Software:
  • Any CAD that makes “.dxf” and exports “.stl”
  • MACH3
  • LazyCam slic3r rev 6
  • PC Win XP


























This hybrid can print with various materials like ABS, PLA, different nylon polymers, acrylic and It can also print with reclaimed PET from the regular PET bottles. Here are the images of printed objects in different materials:



Here is a video of it printing in clear acrylic:





Hot end is also custom designed from simple parts:



























All the details need for construction of 2BEIGH3 can be found here:

http://www.instructables.com/id/Combination-CNC-Machine-and-3D-Printer/?ALLSTEPS



LOHAN Vulture 2 rocket powered 3d printed DIY spaceplane

Low Orbit Helium Assisted Navigator's (LOHAN) Vulture 2 rocket powered spaceplane is near space aircraft lifted by helium balloon into high atmosphere. After release this 3d printed GPS guided spaceplane flies and lands powered by rocket engine to predesignated spot. Now, how cool is that?

Project and spaceplane  presentation:




Prototype test flight:



LOHAN Vulture 2 3d printed spaceplane



















LOHAN Vulture 2 coverage: http://www.theregister.co.uk/Wrap/lohan/

LOHAN Flickr photo stream: http://www.flickr.com/photos/registerparis/

LOHAN Vulture 2 mission summary:



They explored SLS 3d printing as production method and they made a video with SULSA from Suothampton University:



Here is first post on Southampton Uni 3d printed SULSA airplane:

http://diy3dprinting.blogspot.com/2011/11/3d-printed-aircraft-from-university-of.html


Also, do keep in mind students who developed and successfully tested 3d printed metal rocket engine:

http://diy3dprinting.blogspot.com/2013/10/students-developed-and-successfully.html

Future of space exploration is DIY and 3d printed.

Update (6.9.2014.):

LOHAN crew has new video out, with more material, tests, autopilot simulations and mission summary.




Filaflex filament and link roundup - tests and properties of various filament types

There are more filaments from various materials available for 3d printing then just simple PLA and ABS. Here are some links on news related to filaments ...


Excellent roundup post by NothingLabs on various filaments, how to print with them and their properties:


http://nothinglabs.blogspot.com/2013/09/filament-roundup-3d-printing-in-all.html

Here is his detailed presentation from google docs: http://tinyurl.com/kq3sbjd


Color changing and magnetic metal infused 3d printing filaments 



http://printm3d.com/filaments/







New flexible material - Filaflex


http://recreus.com/








Hackaday video from Maker Faire 2013:






Extensive test of soft PLA (FlexPLA):


http://algorithmicart.wordpress.com/2013/08/22/3d-printing-with-flexible-materials-flexpla-tests/





Ultimaker printing via Bluetooth and glass printbed customization

Petleh82 improved his Ultimaker. He added cheap Bluetooth module to enable wireless printing. He also stopped using blue tape on printbed and replaced it it with glass. To get PLA to stick to the glass print surface he coated it in mixture of wood glue and water. He successfully printed with nylon on glaass since it has problems sticking and warping on blue tape. Nice projects Petleh!





Check out previous post with a video on his one year with the 3d printer. He really shows how printers are useful and fun in everyday life:

http://diy3dprinting.blogspot.com/2013/03/petleh82-on-one-year-owning-3d-printer.html

Prusa Nozzle - new full metal 3d printing nozzle

New RepRap hot-end with amazing properties:
  • No PTFE or PEEK (can't be molten)
  • Food safe Stainless Steel
  • Using powerful heat cartridge
  • Prints ABS and PLA
  • Ready to print Polycarbonate, PEEK & Nylon[1]
  • Easy to mount (M6 thread)
  • Open Source once ready to sell
  • Made by designer of Prusa Mendel
  • 70€ fully assembled including nozzle, heater block with heater cartridge and thermistor, wade compatible ALU mount plate.


http://prusanozzle.org/index.html



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