Showing posts with label sls. Show all posts
Showing posts with label sls. Show all posts

Formlabs Fuse 1 Desktop SLS 3D Printer

Formlabs just released their Fuse 1 3D printer which is a desktop selective laser sintering machine priced at 9,999 USD. It has a 165 x 165 x 320 mm build volume and uses nylon powder.

This is a small revolution on the market and a big step forward in 3D printing availability and affordability!!! Laser sintering machines used to cost in hundreds of thousands and were very large. This will push the competition to respond and lower the prices even more in the future.


Fuse 1 introduction video:




Here is a different promotional "The Human Touch" video:




Fuse 1 homepage:

https://formlabs.com/3d-printers/fuse-1/


Here you can see the Fuse 1 size on a table next to a Form 2 SLA machine:



I wonder what will the price of the powder material be? Will it be recyclable and reusable? Will it come in proprietary cartridges with chip control unit?

Source:

https://formlabs.com/blog/digital-factory-announcing-fuse-1-and-form-cell/

Update:

Here is a much more detailed review by Tested. It shows how the Fuse 1 works and accompanying equipment like recovery station and material mixer. The material is recyclable and the mix of new and used material is determined by the user to get different print qualities.
The material is gray to absorb more energy from 10 watts fiber laser.


DIY SLS 3D Printer Made For 400 Euro

Vulcaman from Germany developed a DIY laser sintering (SLS) 3D printer that you can make for some 400 Euro or 450 USD.

Technical specifications:

  • 1W 445nm laser diode
  • 8 x 8 x 8cm build volume
  • 36 x 54 x 60cm outer dimensions
  • CORE-XY movement
  • speed: 60mm/s tested, 300mm/s possible
  • costs around 400€





































Video of the machine in action:



Since the nylon powder that commercial SLS printers use costs some 200€ per kilogram, developer used much cheaper black powder for powder coating. This gear was printed in black powder coating material at 60mm/s it has dimensions of 3 x 3 x 0,5cm and took one hour to print.





Project homepage with very detailed step-by-step build guide:

http://www.instructables.com/id/DIY-SLS-3D-Printer/

Let the cheap DIY SLS era begin!!!

3D Printable Dactyl Ergonomic Keyboard

Matt Adareth developed and released his "Dactyl" ergonomic keyboard under CC license. This open source keyboard is described as “parameterized, split-hand, concave, columnar, ergonomic keyboard.”
As you can see it was 3d printed on a SLS machine but it could be probably made using other machines with some adjustments.

You can see a very interesting presentation by Matt about keyboard design and 3d printing at:

https://www.youtube.com/watch?v=uk3A41U0iO4 (video is not embedable). It is also great to watch if you are into more advanced OpenSCAD environment development.

All the files for it can be found here:

https://github.com/adereth/dactyl-keyboard




























Here is a Reddit thread about it:

https://www.reddit.com/r/MechanicalKeyboards/comments/3vf29t/open_source_release_of_dactyl_keyboard_code/

Sinterit Lisa Low Cost Laser Sintering 3D Printer

Sinterit from Poland just released their Lisa low cost laser sintering 3d printer. It is priced at some 8000 USD. Slowly, laser sintering machines that are affordable are entering the market and could find a way to your workshop in near future.



Here is the team presenting their technology in a video by http://www.idtechex.com/:



Here are main technical data on Sinterit Lisa:

Basic tech specs:
  • laser diode: 5W
  • layer thickness: 0.06-0.15mm (2.4-5.9 mils)
  • print-bed size:15x20x15cm (5.9x7.9x5.9in)
  • max print size: 13 x 17 x 13cm (5.1x6.7x5.1in)
Multi-zone heating:
  • heated piston
  • heated cylinder
  • heated feed-bed
  • heated print-bed
Speed:
  • depends on model and material
  • efficiency: 30 cm³/h (1.83in³/h)
  • speed: 15mm/h (0.6in/h)
Machine dimensions:
  • 65 x 55 x 40 cm (25.6x21.6x15.7in)
  • weight: 30kg (66lbs)
  • single-phase power
  • max power consumption: 2kW
Software:
  • Sinterit Studio 2016
  • WiFi communication
  • integrated camera
  • supported file types: STL, OBJ, 3DS, FBX
Material:
  • PA12 black
  • removable overflow bin
  • more materials available soon
Here is the example of a print result in a video released by the company:




Sinterit Lisa datasheet in pdf:

You-SLS open source desktop SLS 3d printer

German student Lukas Hoppe wants do develop cheapest SLS 3D printer which should be very affordable since it would be open sourced. Since it should use widely available parts it would cost under 2000 USD!



He has started a Indiegogo campaign where you can help him fund this project and get more information:

https://www.indiegogo.com/projects/you-sls-the-first-desktop-open-source-lasersinter

I wish him all the best since we ALL WANT A CHEAP DESKTOP SLS!!! :-)




3D printable open source liquid fuel rocket engine

Graham Sortino from New Jersey developed and tested 3d printed rocket liquid fuel engine. He went one step further and open sourced it! The engine is controlled by Arduino Uno! We live in amazing times!
The engine is made from three main modules: the igniter, injector, and the main engine body, all of which were SLS 3D printed by Shapeways and ExOne in bronze steel and machined afterwards to get the exact fit. Post-processing is a problem due to hardness of sintered metal so some tools break, the internal coolant lines are still not possible to 3d print due the geometry complexity and metal powder residues. 

The price is very low: 3d printed igniter costs some $60, the injector $80 and the rocket engine $260, for a total of just $400. Space exploration with extremely low budget!

The engine is still in development and not yet finished but it is a big step forward in open sourcing aerospace engineering! 

Engine specifications:
  • Fuel: GOX / Ethanol
  • Fuel Mass Flow: 0.0545 kg/sec
  • Oxidizer Mass Flow: 0.0545 kg/sec
  • Total Mass Flow: 0.1093 kg/sec
  • Design Mixture Ratio: 1:1
  • Design Force: 50 lbf
  • Design Chamber Pressure: 150 psia
  • Design Temp: 2572 Kelvin
  • Design Specific Impulse: 209 Isp 
Here are some photos of it:

Ignited engine. You can clearly see the mach diamonds.

3D printed engine and main lines / sensors

Here you can see a live test fire and mach diamonds:




Project homepage with files and instructions:

http://wiki.fubarlabs.org/FubarWiki/Small-Liquid-Fueled-Rocket-Engines.ashx

GitHub repository:

https://github.com/gNSortino/OSREngines/tree/master/Engines/2014-GOXEthanolRegenEngine

For previous 3d printed rocket engine named "Tri-D" look at:

http://diy3dprinting.blogspot.com/2013/10/students-developed-and-successfully.html

To boldly go where no one has gone before!


Demonstration of 3d printed nylon saxophone




Olaf Diegel usually makes 3d printed guitars, but now he made a saxophone.

Saxophone data:
The saxophone has 41 components excluding all the springs and screws, It is printed in nylon, on a SLS machine, and weighs less than a quarter of a real sax (575 grams vs 2.5 Kg. Weight might go up a tad once painted, though, but still a lot less than a metal one).




Folding transformation chair 3d printed in Polyamide




From video description:
This folding stool, called "One__Shot.MGX", was manufactured using a 3D printing process known as selective laser sintering. It is made from Polyamide, a type of nylon plastic. The stool was designed by Patrick Jouin in 2006 and acquired into the Cooper Hewitt Museum's collection in 2008.
There are many interesting furniture pieces produced by additive manufacturing and digital fabrication methods, see some examples here:

http://diy3dprinting.blogspot.com/search/label/furniture


Source:

http://collection.cooperhewitt.org/objects/18705701/

https://www.youtube.com/user/cooperhewitt?feature=watch



3D Printed PrototypeTechnology Evaluation and Research Aircraft (PTERA) fully operational arial drone

Solid Concepts teams up with Area-I and creates the world's smallest jumbo jet (737) to test high-risk circulation control systems, conformal fuel tank concepts and other advanced aerospace concepts with SLS 3D printed parts.
So, basically, full sized drones are almost fully 3d printable now. Skynet could use this technology to exterminate humanity ...

New 3d printed eyewear: Mykita Mylon and Patrick Hoets custom titanium frames

I found two new examples of 3d printed eyewear:

Mykita Mylon 2012 3d printed collection

Their collection is customizable for each buyer and it is produced by SLS in patented polyamide material.

From company page:

In 2007 MYKITA began experimenting with the polyamide material, aiming to pioneer it in the production of spectacles. After years of research MYKITA developed a complex process that creates a sophisticated finish in several steps and gives the frames a unique visual and tactile appeal. MYKITA named the new material MYLON and has since won recognition for the development process in the shape of the 2011 iF material award.

























Patrick Hoets custom 3d printed titanium frames

Company is based in Belgium.

From company page:

HOET proudly presents a new concept in eyeglasses.

After four years of research and development, Hoet has launched the ‘Made in Belgium’ 3D laser-printed eyeglasses made of titanium. The 3D technology offers a number of unprecedented options in terms of design. In addition, this technology is eco-friendly – a feature that must not be overlooked. The form is essential; the technique is a tool to achieve that form…
The Hoet Couture eyeglasses fit in well with the “classical” Hoet collection. They too, are modern and beautiful. Quality and comfort as always are the basic precepts.
The eyeglasses are rust-free and anti-allergic, light, yet durable and well-fitting.
Conspicuously inconspicuous and inconspicuously conspicuous


























Sources:

http://www.eyespectacle.com/2012/10/Mylon-Mykita.html

http://eyewear.hoet.eu/nl/hoet-couture/NTMx


Related post:

http://diy3dprinting.blogspot.com/2013/08/protos-eyewear-3d-printed-and-custom.html


LOHAN Vulture 2 rocket powered 3d printed DIY spaceplane

Low Orbit Helium Assisted Navigator's (LOHAN) Vulture 2 rocket powered spaceplane is near space aircraft lifted by helium balloon into high atmosphere. After release this 3d printed GPS guided spaceplane flies and lands powered by rocket engine to predesignated spot. Now, how cool is that?

Project and spaceplane  presentation:




Prototype test flight:



LOHAN Vulture 2 3d printed spaceplane



















LOHAN Vulture 2 coverage: http://www.theregister.co.uk/Wrap/lohan/

LOHAN Flickr photo stream: http://www.flickr.com/photos/registerparis/

LOHAN Vulture 2 mission summary:



They explored SLS 3d printing as production method and they made a video with SULSA from Suothampton University:



Here is first post on Southampton Uni 3d printed SULSA airplane:

http://diy3dprinting.blogspot.com/2011/11/3d-printed-aircraft-from-university-of.html


Also, do keep in mind students who developed and successfully tested 3d printed metal rocket engine:

http://diy3dprinting.blogspot.com/2013/10/students-developed-and-successfully.html

Future of space exploration is DIY and 3d printed.

Update (6.9.2014.):

LOHAN crew has new video out, with more material, tests, autopilot simulations and mission summary.




Open SLS presentation (rapid hydrogel casting process to create vascularized synthetic tissue)



Video covers the broader goals of this research, namely the fabrication of vascular structures from sugar glasses for a rapid hydrogel casting process to create vascularized synthetic tissue.
Source:

http://opensls.tumblr.com/post/60147322561/id-like-to-share-my-final-presentation-as-a

Update:

http://www.andreasbastian.com/opensls/

Open SLS: An Open Source Selective Laser Sintering Project

There is a research underway as part of Rice's Advanced Manufacturing Research Institute (AMRI) to create open source SLS printer. It is done by Andreas Bastian.

More on AMRI:

AMRI has some cool projects going on. I wish them all bright future!




























Detailed tumblr with build process advancements:

http://opensls.tumblr.com/

Update:

here is a video of Open SLS in action:




OpenSLS: Powder Distribution Test from Andreas Bastian on Vimeo.
This is a new powder distribution mechanism that I am employing on a prototype selective laser sintering machine under development at the Advanced Manufacturing Research Institute (AMRI). More about the open source project can be found at www.opensls.tumblr.com.


Update 2:
New project webpage: http://www.andreasbastian.com/opensls/

You can follow OpenSLS project developments and view all the documentation on: http://reprap.org/wiki/OpenSLS


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