Showing posts with label filament. Show all posts
Showing posts with label filament. Show all posts

Very Loud DIY Filament Alarm

Donald Papp developed a simple but loud alarm, "Mister Screamer", that is hanging from your filament and if the filament runs out it triggers a loud alarm.

Key features:

  • If filament is present, nothing happens.
  • If filament runs out, scream your fool head off to alert a nearby operator.
  • Enclosure can be 3D printed
  • Self-contained (no external power or signals)
  • Requires no modifications to the 3D printer to be monitored
  • Electrically simple, and using a minimum of easy to source parts
  • Long battery life, low power usage
  • Easy to turn off when responding to an alarm






Source with the build guide:

http://hackaday.com/2017/06/07/improving-mister-screamer-an-80-decibel-filament-alarm/

All the files can be found at:

https://github.com/DPHAD/Mister-Screamer-Filament-Alarm

Robert Cicetti claims he made first hemp based 3d printing filament

Robert Cicetti claims he made worlds first hemp based 3d printing filament.
His pictures look cool but there are no details about the material or how its made. It is still cool, hemp could be very cost effective and environmentally sustainable filament source.
Since I have not found any additional information, the filament could be type of plastic polymer derived form hemp or some standard plastic like PLA with hemp fibre added. Both could have uses for 3d printing.
Hopefully Robert will publish some more data on his invention!







































Hamp has some fiberous properties and it is not the first plant material used for making a 3d printing filament. Potato waste (Solany) and soy (FilaSoy) based filaments were made in the past.

Hemp is used to make high quality plastics for different purposes, you can read more about it here:

http://www.hempplastic.com/


Functionalize F-Electric conductive filament is one big step towards 3d printed electronics





Functionalize F-Electric conductive filament is new type of filament with much improved conductivity properties. It claims to be world' most conductive filament with “one thousand times more conductive than filament available today", and "enables anyone to print circuits, wires, sensors, power connectors, and other electrical components inside projects printed from popular PLA-capable 3D printers.”

With conductivity lower then the 1 ohm/cm which they demonstrate in measurements on video ,it looks like it is “the world’s most electrically conductive 3D printing (plastic) filament that enables electronic or electromechanical capabilities to be designed right into the structure of printed parts.” Conductive 3d printing filaments available on the market mostly measure in the 1,000 – 10,000 ohms/cm range.


Possessing that kind of electrical properties, it can be used to build all sorts of interesting objects like this 3d printed levitator device:




Volume resistivity of F-Electric conductive filament explained:




Functionalize homepage: http://functionalize.com/

They are on Kickstarter:

https://www.kickstarter.com/projects/391466300/worlds-most-conductive-3d-printing-filament


3d printed electric circuit for the levitator




GMASS tungsten and bismuth filled high density ABS filament

GMASS is a new filament with high density ABS as main component with added tungsten or bismuth metal particles.
Only limited information is available without any tests or detailed review. There are almost no pictures of it.

GMASS is priced at 95 USD range for 0,5 kg spool.


http://gmass3.businesscatalyst.com/


From GMASS product page:
GMASS™ is a patent pending specially-formulated high-density ABS-based filament for 3D printing applications. It offers the ability to rapidly prototype high-density components. Using a variety of metallic fillers, it has a density approaching traditional metals, while offering the design flexibility of ABS plastic. Now your plastic parts can have the weight and feel of metal castings! Colored filament is available in limited configurations to allow further design enhancements.
The non-toxic fillers in GMASS™ make it an excellent choice for radiation shielding without the environmental impact of lead. While designed for rapid prototyping, GMASS™ also makes an excellent material for low-quantity additive manufacturing. 
Possible applications:
  • Consumer – Sporting goods, add weight, balancing
  • Healthcare – Medical x-ray shielding, nuclear medicine components, laboratory equipment
  • Industrial – X-ray shielding, reactor shielding, vibration dampening, inertial weighting

Specifications:
  • Filament diameter: 1.75 +/- 0.10 mm
  • Base material: ABS Plastic
  • Filler material: Proprietary compounds of bismuth and tungsten Density Range: 2.7 +/- 0.1 g/cc for bismuth, 4.0 +/- 0.2 g/cc for tungsten
  • Note that stated densities are for the filled filament material. Printed part densities may vary due to printer processing parameters, and should be confirmed by the user prior to use.

PROCESSING NOTES:
  • Recommended printing temperature: 230C
  • Recommended printing speed: 40 – 90 mm/s
  • We recommend using a heated bed: 100 – 110C
  • Advised nozzle size: 0.5 - 0.6 mm
  • Note: The filament will have a higher likelihood of clogging smaller nozzles such as 0.4mm and smaller because of the tungsten particles. Therefore a larger size nozzle is recommended.

RECOMMENDATIONS:
  • A heated bed should be used to prevent warping
  • The tungsten in the filament will wear down the brass nozzle after several hours of printing. Check nozzle before each print and replaced if worn.
  • To ensure proper adhesion to print bed, a small amount of ABS slurry can be applied to the bed before starting to print.
  • To achieve maximum density, you may need to increase the flow rate about 5 – 10%. We have also found that using a larger nozzle but using a 0.4mm size nozzle in the software settings will give you better density.
  • Note: Print at 100% in-fill to achieve full density on your printed parts.

FUSE Clamp filament welding device for continuous and multicolored 3d printing








Fuse Camp is small filament welding device that will enable you to permanently connect two pieces of filament on-the-fly. You can attach it to your printers frame which will give you continuous filament if you run out of it or just want to add different color. Looks like a very practical gadget.

The Fuse Clamp is available in two sizes, one to weld 1,75mm filament together and the other for 3,0mm filament. It works with just about any type of spooled material, including ABS, PLA, PVA and Nylon. You can even mix multiple colours together to create multicolor prints without the need for dual extruders.

FUSE was developed by Pedro M. Librero


Fuse clamp Indiegogo campaign where you can get it for some 80 USD or 59 Euro:



BioFila Silk and Linen lignin based 3d printing filaments

BioFila is new 3d printing filament based on lignin, a complex polymer of aromatic alcohols known as monolignols. It is a completely new material and not just PLA+filler, 100% biodegradable and made from renewable raw materials. It comes in silk (silky texture) and linen (linear texture) variants.

BioFila was developed by TwoBEars company from Germany and it is priced at 49,90€ / 750g (VAT included).

BioFila Linen

Tech specs:  http://www.two-bears.eu/media/MDBbiofilalinenR.pdf

You can see review and real life experiance with BiFila Linen  on Ultimaker forum: http://umforum.ultimaker.com/index.php?/topic/5837-a-first-look-at-biofila-linen/





BioFila Silk

Tech specs: http://www.two-bears.eu/media/MDBbiofilasilkR3.pdf

































twoBEars homepage:

http://www.two-bears.eu/Startseite_E/



FilaSoy is soy based 3d printing filament developed by Purdue University students





Team of students from Purdue University developed a new 3d printing filament made from polylactide (PLA) which is made from corn, starch, tapioca root and sugar cane and  20-25% soy materials.

FilaSoy key advantages:
There are many benefits to FilaSoy over currently available filaments. The melting temperature of FilaSoy is lower than other filaments in the market, which saves energy costs. It also has a higher Young’s modulus than PLA (a common filament used for 3D printing) for greater resistance to deformation. This allows users to create a wide variety of products such as toys, specialty parts, models, art, and more.
The concept of FilaSoy is not simply to generate a generic material for the currently available products. FilaSoy also brings a renewable, cost effective product (soy) as an additive to the current available market while changing the properties of the material for other purposes and significantly reducing the cost of production. Since FilaSoy is renewable and derived from plant matter, it is green, recyclable, and maintains superior quality.
FilaSoy specifications:
  • Function: S3D Innovations’ FilaSoy is the next generation 3D printing material. Replace harmful petroleum based plastic with low energy, low temperature, and all renewable based filament. Retain similar properties found in PLA with an added green twist. Print your prototypes, designs, models, and more without worrying about waste. This product is completely renewable and recyclable.
  • To Use: Insert filament end into 3D printer head or as instructed in your 3D printer manual. Set the temperature at 220/230°C. For best results please iterate printer setting until filament extrudes smoothly.
  • Ingredients: FilaSoy is composed of approximately 20-25% soy-based materials and raw polylactide pellets.
  • Safety: FilaSoy has a very low degree of toxicity under normal conditions of use. Caution is advised when handling, storing, using, or disposing. Keep in cool and dry storage area. Do not use with food or ingest. Potential choking hazard. Keep away from children and pets.

 http://s3dinnovations.wix.com/filasoy








Esun nozzle cleaning filament

Shenzhen based Esun company sells the filament they developed that should clean your extruder and nozzle.
Composition of this filament is unknown but it is probably similar to nylon. Nylon filament is used in a cleaning process where it is extruded at 200 C and then cooled to 135 C which hardens it and makes it attract and clean up all the particles that clog up the extruder. Like all similar cleaning methods, this one can also fail.

There is not much information or reviews available around, so if you know something more about this or have any practical experience with it  let me know ...

Produce homepage:

http://www.esun3d.net/cpxx.aspx?id=192&TypeId=26



























If you want to see good guide on how to clean partially clogged nozzle take a look at:

http://diy3dprinting.blogspot.com/2014/07/how-to-clean-and-remove-partial-nozzle.html



UFIDS open source filament tracking and management system for 3d print materials

UFIDS, Universal Filament Identification System, is interesting project to develop a open source platform to tag, track and identify 3d printer filament in machine-readable formats to eliminate the waste and uncertainty.

The project consists of three parts: a cartridge that will interface directly with the 3d printer, a QR code placed on the spool, and a web page for interpreting the machine code and making QR codes.

Basically producers can define their filament and mark it with QR code and it will be automatically imported into printing settings. No more "unknown" or "unidentifiable" materials.
It is still under development but I can see that it could be very useful and could be one of the major standards of the industry.
Project homepage:

http://ufids.org/

GitHub repository:

https://github.com/camerin/UFIDS_pages

UFIDS web interface where you can setup all the filament parameters and get QR and slicer codes generated

How to 3d print with TPE thermoplastic rubber filament by Airwolf3D

TPE is "Thermoplastic elastomer" or "thermoplastic rubber" 3d printing filament. Here is a guide by Airwolf3D how to print with it, since it is more challenging that usual filaments.




Some features of TPE material are:
  • Flexible and strong
  • TPE and retains shape after much manipulation. 
  • 3D printed TPE feels much like rubber and bounces back into shape. 
  • The 3d printed part does not tear after 3 minutes of pulling and tugging
  • on the downside it can be very tricky and technically demanding to print with




More information and TPE Slicer settings download for Airwolf  machines can be found at: http://airwolf3d.com/2013/10/16/3d-printer-video-tp/



TPE is flexible and rubbery 



EVOlizer prosumer 3d printer by Evo Tech from Austria and their fire resistant filament

EVOlizer 3d printer from Austria is aimed at more professional market of architectural and product design. Only limited information is available ...



























Tech specs:
  • Print Size (W x D x H): 270 x 210 x 210 mm
  • Minimum film thickness: 0.20 mm
  • Position accuracy: 0.05 mm
  • Model Material: ABS, PLA (recommended)
  • 15 Material Colors: white, black, blue, green, gray, orange, pink, red, sky blue, yellow, green yasmin, glow in dark, golden, silver, natural
  • Software: automatic alignment model, automatic creation of the Support Structure, automatic creation of the print file (slicing)
  • File formats: STL
  • System Compatibility: Windows / MacOS / Linux
  • Data Transfer: USB
  • Printer Dimensions (W x D x H): 540 x 720 x 710 mm
  • Weight: 59 kg
  • Average power consumption: 200 watts
  • Connection data: 230 VAC, 50/60 Hz, 4A
  • Warranty: 2 years warranty except wear parts
Company homepage:

http://www.evo-tech.eu/

Here is the video of printer in action (German language):




EvoTech now offers fire and flame resistant filament named FR-filament:


Currently there are no third party reviews or tests.

New filament materials from Polymakr: PolyMax PLA, PolyFlex and PolyWood






















From Kickstarter description:

Polymakr wants to change what you can 3D print with
The rapid growth of low-cost, desktop 3D printers in the past 5 years has really made 3D printing accessible to a great number of designers, engineers and DIYers. While the machines and software keep getting better, the materials available for printing have remained more or less unchanged. The low quality and limited choices of printing materials are increasingly becoming the limiting factor for the future expansion of desktop 3D printers.
As a group of materials scientists, engineers and designers who are very passionate about 3D printing, Polymakr wants to change this, by continuously developing the best the most innovative printing materials for the maker community.
Three entirely new materials for your desktop 3D printer
The goal of this KickStarter project is to bring to you 3 entirely new materials that are designed specifically for FDM/FFF based desktop 3D printers.

PolyMax PLA: Completely re-engineered PLA with superb mechanical strength

PolyMax PLA vs. Regular PLA
Poly(lactic acid) or PLA is probably the most widely used material for desktop 3D printers nowadays. However one of the largest disadvantages of PLA is its poor mechanical properties, especially the tendency to brittle fracture. This renders regular PLA limited applicability for functional parts that are used in mechanically demanding situations.
PolyMax PLA is an entirely new PLA that is designed to solve this problem. The material exhibits over 8 times better impact strength and toughness than regular PLA. PolyMax PLA is compatible with almost all FDM-based desktop 3D printers, including many “ABS-only” printers such as MakerBot Replicator 2X (yes you are not mistaken!). It prints under identical conditions as regular PLA – so you can simply “swap and go”.


PolyFlex: soft and flexible filament with uncompromised printing quality

Excellent Printer Compatibility
Yes, there are already a few flexible filaments out there. However one thing we notice about those materials is their poor compatibility with different 3D printers. Many of them only work on one specific printer model or extruder type – and you have to bet on your luck that it works on the one you have. Some of them only work on 3 mm printers – to our knowledge there has not been a flexible filament that works consistently on 1.75 mm 3D printers.

Therefore we had a clear goal in mind: to develop a soft and flexible filament that is compatible with most desktop 3D printers - a material that everyone can use. That goal was achieved by carefully designing and optimizing the melt-flow properties of the material, and thoroughly testing the material on a large variety of printers. We are proud to announce that our PolyFlex is available in both 1.75 and 3 mm, and is compatible with most (if not all) desktop FDM/FFF 3D printers, including: MakerBot Replicator 2, Replicator 2X, Ultimaker (and several of its variations), RepRap Prusa Mendel, MakerGear M2, Afinia / Up! Plus , and many more as we can’t list everything here.

Fast Printing Speed
The biggest challenge with soft filaments is that they often lead to problems with feeding, as the material can be too soft to generate enough pressure. One compromise one often times has to make is slowing down the printing speed significantly. However this is almost not necessary for PolyFlex – for example our normal printing speed is in the range of 60 – 90 mm/min. Furthermore, PolyFlex requires no heated build plate and has very little tendency to warp (better than PLA and ABS).
The soft and flexible nature of PolyFlex offers a new dimension of what one can do with desktop 3D printers. We showed a couple examples in our video, but you can do much more with PolyFlex: toys, seals, prosthetics, shoes, belts…the possibilities are really limitless. PolyFlex also features very high printing quality and gives great details. We wish you will start making with PolyFlex soon!




PolyWood: wood-like printing material with no actual wood

Wood-like appearance from its pre-foamed structure
PolyWood is a wood-mimic printing material that contains no actual wood. So, how does PolyWood acquire this wood-like appearance? Unlike any other 3D printing filament, PolyWood has a porous microstructure, similar to natural wood. Prints made with PolyWood feature a rough surface that both looks and feels much like raw, carved wood.
As you probably are aware, there are a few commercially available wood-powder based filaments, but we think our approach is better for the following reasons:
Wood powder (often present in large amounts) tends mess up the flow properties of the polymer melt, resulting in poor printing quality. You can check out the comparison in the photo below – the difference is quite dramatic!
What’s worse, poorly dispersed wood powder can even jam the extruder on your printer, which will never happen for PolyWood.
The first 3D-printable foam
As mentioned above, PolyWood has a porous structure. In other words it is a foam. In fact it is the first 3D printable foam that has ever been developed to our knowledge. We used a unique foaming technology that stabilizes the air bubbles inside the material (imagine tiny micro-balloons) – so you can maintain the porous structure during and after the printing. Besides making stuff that looks like wood carvings, you can also think about applications that utilizes its intrinsic foamy structure – heat insulation, sound insulation, anti-vibration, just to name a few.















http://www.polymakr.com/web/about.html

They have a Kickstarter campaign:

https://www.kickstarter.com/projects/1981875718/polymakr-entirely-new-materials-for-desktop-3d-pri

How to make DIY filament for your 3d drawing pen

Malcolm Langille made this tutorial on how to make cheap filament for your 3d drawing pen like 3Doodler, 3DSimo, Yaya, SwissPen or others. It basically straightens the curled filament with heat gun.




From video description:
I have been thinking about buying the 3Doodler for a while now. The price of the filament was my only concern. So I decided that trying to make my own was the only option. This is how I made my own.
Cut a piece of filament from a spool. It doesn't seem to matter how long as long as you can get it taught enough. Tape both ends down to a table. Use a heat gun to evenly heat up the filament. Initially the filament will curl. Continue to heat it until it totally relaxes. Wait for it to cool. Snip the ends off with wire cutters and enjoy :)

Source:

http://www.3dhacker.com/category/551/Other/listings/566/Make-Your-Own-3Doodler-Filament.html



How to friction weld plastic with filament and Dremel

Electronhacks made this video to show production process of the 3d printed fan duct. However it is also excellent demonstration of friction welding plastic with filament inserted into Dremel. The friction produced makes a strong welded bond.



Video by ElectronHacks

























Here are 3d printable rivets that you can use:

http://diy3dprinting.blogspot.com/2014/01/3d-printed-rivets-for-friction-welding.html

Here is another post about DIY ultrasonic and soldering iron plastic welding:

http://diy3dprinting.blogspot.com/2012/12/diy-ultrasonic-plastic-welding.html

Update:

here is a video with same friction welding technique with PLA plastic.



Update 2:



New Polypropylene based food-safe 3d printing filament by GermanRepRap

Polypropylene (PP) filament is semi-crystalline thermoplastics which is produced according to US FDA regulations and the relevant EU standards. Basically, it is made so you can print plates, cups, beakers, food containers, spoons and other food serving utensils.
This filament can be used with all printers that have a 3mm hotend and it comes in black color (very appetizing color). 2,1kg spool is priced at 99,95 euro and the 750g spool is priced at 54,95 euro.
Now, maybe the material itself is food safe, however, when you push it trough the hot extruder and deposit it two food un-safe things could happen:
  1. The 3d printed object could have small (micro) pores where bacteria could develop and get into your food
  2. You could get some heavy metals residue from your brass hot end.
The topic of food safety and 3d printed thermoplastics should be researched further, I don't think that we will see much 3d printing for everyday food containers on regular basis. Probably the most people will use it as novelty gimmicky thing.

Still, it is good to see that food related filament technology is advancing.
























Product page:

https://shop.germanreprap.com/en/categorie?cat=62

Preview of E3D filament mixing extruder by Sanjay Mortimer

The objective of the E3D mixing extuder is to get fast color response with homogeneous output. Beside mixing various color filaments, it could also mix different types of polymer to achieve different print material properties.




Here is the last E3D extruder, the full metal Kraken:

http://diy3dprinting.blogspot.com/2013/11/e3d-kraken-full-metal-extruder-with.html


For a different type of custom DIY color mixing extruder check out RichRaps project:

http://diy3dprinting.blogspot.com/2013/02/diy-reprap-with-triple-extruder-setup.html




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