Showing posts with label support material. Show all posts
Showing posts with label support material. Show all posts

Zortrax Inventure Compact Prosumer 3D Printer from Poland

Zortax Inventure is a new 3d printer from well known Polish company that is compact in size and print volume, but features many professional solutions.
I generally don't like move towards proprietary cartridges with chip "protection" marketed as a feature ...

Presentation video:



Video focusing more on key features, such as ability to print two materials from a single nozzle:




Tech specs:


  • Printing Technology:  LPD Plus – advanced technology with DSS system
  • Build volume: 140 x 140 x 140 mm, 5.5 x 5.5 x 5.5 in
  • Resolution: 90-400 microns
  • Material container: Cartridge
  • Wall thickness Minimal: 400 microns
  • Optimal: 800 microns
  • Resolution of single printable point: 400 microns
  • Material diameter: 1.75 mm (0.069 in)
  • Nozzle diameter: 0.4 mm (0.014 in)
  • Minimum single positioning: 1.5 microns
  • Positioning precision (X/Y): 1.5 microns
  • Z-axis single step: 1.25 microns
  • Extruder maximum temperature: 380° C (716° F)
  • Heated chamber: Yes
  • Chamber maximum temperature: 90° C
  • Ambient operation temperature: 15°-35° C (60°-95° F)
  • Storage temperature: 0°-35° C (32°-95° F)
  • 3D Printer Support: Dissolvable – printed from a different material than the model
  • HEPA filter: Yes
  • Material consumption sensor: Yes
  • Chip with information about material (type, color, consumption): Yes
  • Extruder: Single with double nozzle
  • Connectivity: SD Card (included)
  • Available materials: Z-ULTRAT Plus, Z-SUPPORT
  • Electrical AC input: 110/240V ~ 2 A 50/60 Hz
  • Power requirements: 24 V DC @ 11 A
  • Power consumption: 160W
  • Software bundle: Z-SUITE
  • File types: .stl .obj .dxf
  • Supports: Mac OS X / Windows XP and newer versions
  • Physical Dimensions: 350 x 350 x 400 mm, 13.7 x 13.7 x 15.7 in

Price is yet unknown ...

Learn more about it at:

https://zortrax.com/printers/zortrax-inventure/

Brochure is available at:

https://zortrax.com/wp-content/uploads/2015/05/Zortrax-Inventure-brochure2.pdf
I am, as always waiting for independent reviews and tests.



Supporting 3D Prints with Paper Shims

DrDawes forgot to generate supports and used paper cards as shims to save his print. Very useful to remember! Maybe it can also be used to make some more complex geometries.




Video of the technique:





Description:
Today, I ran into another issue. I’ve been printing many items for student projects in my electronics class and got a bit casual about sending files to the printer without looking too closely. I had a full print bed worth of parts running when I realized one part was designed with major overhangs; essentially a flat plate that had some mounting lugs extending up and down from it. The print was already 1/3 through and I didn’t want to kill the job it since most of the print would be fine… but I knew that this part of the print would fail. Staring down this impending problem, I figured I’d try a hack and at least see if I could salvage the print job.
I looked through my gcode in octoprint to see where the overhang would kick in (layer 13 it turns out). Grabbed enough index cards to make a stack about 13*0.25mm high and started cutting. When I had a reasonable set of cards ready to go, I waited for layer 12 and paused the print. I started to stack the cards and tape them down with kapton tape. Based on feel, the layer height wasn’t 0.25mm so I pulled a few cards off the stack until they felt as tall as the existing print.
The results are certainly better than if there wasn’t any support, and I’m actually surprised it worked as well as it did. Surface quality is actually about as good as it is with support; not as nice as it would be if the surface were more even, but I had to have a way to hold the cards in place so the tape strips show up a bit. In the future, I’d just lay down wide strips of masking tape (i.e. blue tape) since I like the finish it gives and I know PLA sticks to it.
An interesting note is that the cards definitely change the heat properties of the bed but that doesn’t seem to have changed the outcome much. I was worried about printing on a cold surface instead of the heated bed but that seems to be an unfounded concern. I suspect ABS may be more picky about this, but the PLA didn’t show any warping.

Source webpage with more info:

https://dawes.wordpress.com/2015/12/09/printing-on-shims/

Kühling&Kühling Hybrid Support Enhancments for ABS models

Kühling&Kühling, the makers of mighty RepRap Industrial, present new advancements in support materials that are soluble and breakable and give very clean and precise prints. They also perfected the Slic3r settings for support printing.

Here is the video presenting the clean break-away support structures for ABS models.



Here is a more detailed blogposts on their homepage:

http://kuehlingkuehling.de/2015/06/02/soluble-support-material-for-abs-models-is-here-live-on-show-at-rapid-tech-2015-june-10-11-in-erfurtgermany/

http://kuehlingkuehling.de/2014/10/14/improvements-for-break-away-support-structures-with-abs-material/

http://kuehlingkuehling.de/2015/06/04/another-sample-abs-soluble-support/




Experiments in dissolving HIPS support material in Limonene and Turpentine

You must watch this videos if you are planing to 3d print with HIPS support material. Joe shows three great experiments and results of HIPS support material dissolving. He also experiments wit dissolving HIPS in Turpentine.



Dissolving HIPS in turpentine.






Source and more details: joes3dworkbench.blogspot.com

General information about HIPS:

http://diy3dprinting.blogspot.com/2013/03/hips-limonene-soluble-support-material.html

Lathon multifeatures 3d printer




Lathon is a 3d printer with several high-end features developed by Nohtal Alex Partansky, it supports:
  • Enclosed Build Volume
  • Air Filtration with carbon filter
  • Large High Quality Prints
  • Dual Nozzle Printing
  • Dissolvable Support
  • It can create overmolded prototypes
  • Multiple Materials
  • Standalone Printing
It should also be made open source after funding and development.

Lathon specifications:
  • Layer Resolution: up to 80 micron
  • Build Volume: 12"x9"x8" (305x230x200mm)
  • Air Filtration: Activated carbon
  • Frame Dimension: 25"x16.5"x25" (640x420x640mm)
  • Positioning Precision: X/Y/Z 6.25/6.25/<1micron
  • Print Speed: 30mm/s - 150mm/s
  • Travel Speed: 30mm/s - 200mm/s
  • Weight: Approx. 33lbs (15kg)
  • Filament Type (3mm): ABS, PLA, TPE, Nylon, HIPS, PVA, Carbon Fiber, Wood
  • Connection: Print via USB or without computer using on board control panel
  • Electronics: RUMBA board with Marlin Firmware
  • Motors: Nema 17 1.8° step with 1/32 microstepping
  • Power Supply: 450 Watt with 120VAC or 225VAC switching
  • Printbed is made out of Ultem 2300 that does not need any tape or ABS juice to function
  • Enclosed print chamber
  • Priced at USD 1900

Comparison of  Lathon vs. Replicator 2x vs. CubeX Duo





























http://www.lathon.net/

Lathon had a Kickstarter that at this time, 3 days before end, reached 60,000 USD of 80,000 USD goal.

https://www.kickstarter.com/projects/nohtal/lathon-3d-printer























































How to remove support material from complex 3d printed part - video of the process

Richard Gain recorded a video to show tricky process of removing the support material from complex 3d printed object which also shows the tools needed. The object is 3d printed chassis for micro battle robot.





The chassis went into this micro fight robot


Dissolving PLA support material and leaving ABS untouched with caustic soda (Sodium Hydroxide) in ultrasonic tank

PLA and BAS are most used materials in 3d printing. If we used PLA as support meterial, how can it be removed from ABS without damage to ABS? PLA can be dissolved with caustic soda  in ultrasonic tank.

Bertho Boman experimented with various concentrations and presented results on his blog:
This time I tested several different plastic types and varying strength Sodium Hydroxide.
1.0 Molar: 40g per liter water
1.8 Molar: 72g per liter water (same as the video)
3 Molar: 120g per liter water
6 Molar: 240g per liter water
Test Result:
After 5 hours in the ultrasonic tank @ 60°C there was no visual effect or surface hardness change evaluating the samples under a microscope of the different plastic types except the PLA.

http://www.vinland.com/blog/?p=162




































Extensive details and experiments with other methods and how to dissolve PLA fast when no other material is involved:

http://www.vinland.com/blog/?p=68#more-68


Here is video showing the process with professional ultrasonic tank and caustic soda (sodium hydroxide) that takes 3 hours to remove PLA support material from ABS part. 217 grams is added to 3 liters of water heated at 60C.
Ultrasonic tank used in the video is priced around 1300 USD, but it can be found much cheaper at some 300 USD.




They talk about dissolving PLA in .stl podcast (great podcast btw):



RepRap forums discussion:

http://forums.reprap.org/read.php?1,153508,199753

ProtoForge 3d printer

Detailed videos of design and build process of new DIY RepRap based 3d printer project: ProtoForge. It looks very high quality built and well designed printer.






From video description:

These are the key features:
Build volume: 300x300x300 mm³ with heated bed up to 110 °C
Material: PLA, ABS, PVA
Dual Print head: 200-300g
Controller: Arduino Mega + Ramps 1.4
Extruder System: bowden extruder with feedrate measurement and control
Housing: rigid aluminum frame and pmma (plexiglas) panels

Main goals:
  • big build volume
  • as fast as possible
  • print quality as good as possible
  • PVA support material


Video source:

HIPS - Limonene Soluble Support Material

Here is an interesting experiment with soluble 3d print support material. Support material used is HIPS (High Impact Polystyrene) in combination to support ABS. HIPS is soluble in Limonene (4-isopropenyl-1-methylcyclohexene). The results look pretty good.




More details on:
http://www.3dppvd.org/wp/2013/02/soluble-support-material/

Here are how to videos and experiments in dissolving HIP in Limonene-D and turpentine:

http://diy3dprinting.blogspot.com/2014/04/experiments-in-dissolving-hips-support.html


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