Showing posts with label chamber. Show all posts
Showing posts with label chamber. Show all posts

Steve Builds a DIY Enclosure for His Prusa i3

Steve published his build instructions for plywood and acrylic enclosure to encase his Folger Tech Prusa i3.  The overall size is 19.5" wide x 22" tall x 23" deep.
Very useful DIY project for noise reduction and temperature control.


Here is the video of the construction process:





Instructables page:

https://www.instructables.com/id/3D-Printer-Enclosure-With-Lights/

Steve's homepage:

http://www.thecarmichaelworkshop.com/

Finished enclosure:


DIY 3D Printer Enclosure with Iris Mechanism

Youtuber "NerdVille" from UK made this 3d printer enclosure with nice iris mechanism on top that enables easy movement of filament tube and printhead. The heat doesn't escape and it improves the print quality.
The video also features design phase so it is extra interesting. The final version of eclosure is laserut from acrylic sheets.


Project video:



I really like this iris solution!!!



Simple Fume Extractor For Your 3D Printer

Here is a simple DIY fume extractor for yor 3D printer developed by Bing Lastrilla from Philippines that he installed on his  Flash Forge Creator Pro.
It uses a few 3d printed parts, a simple plastic box, computer fan and a flexible hose (he used a washing machine hose) to lead out the fumes.
























All the files can be found at:

http://www.thingiverse.com/thing:1627314

DIY Polycarbonate Sheet Dehumidifier Chamber for your Filament

Akshay Gupta developed a 3d printing filament dehumidifier you can build yourself. It is made from common polycarbonate sheets and uses an Arduino, a cross flow fan, silica gel desiccant, sensors and a 100W heater to maintain a specific temperature and humidity in the chamber.

As you can see it can hold many spools of filament:




































Looks like the great solution to keep your filament dry.

Detailed build guide:

http://www.instructables.com/id/Filament-Dehumidifier/?ALLSTEPS

Low Cost DIY UV Curing Chamber

kidNeutrino shared this great solution to UV curing of resin 3d printed parts. It's a low cost DIY solution that can be made for some 30 USD and consists of aluminum foil covered cardboard box and a gel nail dryer lamp.
You just put your part in, turn on the dryer UV lamp and let it cure.
























Instuctables page with step-by-step build guide:

http://www.instructables.com/id/Low-Cost-UV-Curing-Box-for-3D-Resin-Prints/?ALLSTEPS

Two cool DIY 3d printer enclosure projects

Jason Powell has amazing home makerspace setup he made by himself. He has a really BIG enclosure with wide filament holder.




He published his designs for this spool holder at:

http://www.thingiverse.com/thing:290064

Here is the full build guide for it:

http://www.instructables.com/id/3D-Printer-Enclosure-Maker-Space/

I'm soooo jealous Jason!


Michael Teeuw made his enclosure from MDF with some LED stripes and documented his construction process.







Detailed build log:

http://michaelteeuw.nl/post/122180943147/building-my-3d-printer-enclosure


BuzzBox universal 3d printer enclosure

3D printing is in fast expansion, so the accessories makers are emerging to give your 3d printer new upgrades. BuzzBox is a 3d printer enclosure that will increase print quality and decrease harmful side-effects like fumes and noise.

BuzzBox 3d printer enclosure features:
  • Reduce or eliminate issues like warping, curling, cracking, noise, heat loss, or harmful fumes
  • Dimensions: 12″ x 16″ x 11″ (mostly small-er machines like Afinia-s...) 
  • Two tool holders
  • Carbon activated filter system (Lower and upper inlets)
  • Open source components (not the case itself, but various attachments) 
  • Easy swing door with magnetic latches
  • 3 filament spool holders
  • Filament guide rod
  • Rubber feet to reduce vibrations
  • Laser cut acrylic design for durability
  • Future versions will incorporate LED lighting and an active fan system with controller
  • Made in Jasper, Indiana, USA.
  • Price: $275 up to $500 depending of a version   







BuzzBox enclosure Kickstarter video presentation:

BuzzBox homepage:

http://buzzbox.apogeescience.com/

BuzzBox is on Kickstarter:

https://www.kickstarter.com/projects/729827674/buzzbox-3d-printer-enclosure

If you want to make your own enclosure from simple and cheap materials take a look at following projects:

http://diy3dprinting.blogspot.com/2014/03/low-cost-simple-3d-printer-enclosure.html

http://diy3dprinting.blogspot.com/2014/03/diy-3d-printer-enclosure-made-from-pir.html

http://diy3dprinting.blogspot.com/2014/03/diy-3d-printer-enclosure-made-from-wood.html

And here is a guide on how to CAD design and CNC cut the enclosure with step-by-step tutorial:

http://diy3dprinting.blogspot.com/2014/12/how-to-design-and-cnc-cut-wooden.html


Maker Kase high end enclosure with thermostat




Maker Kase is marketed as "Universal Maker cabinet. Perfect for 3D printers, model makers, small CNC machines and open frame Bitcoin Miners". Enclosures and heated chambers are interesting and useful upgrade fro a 3d printer, they can be done in DIY fashion but it is good that something like Maker KAse is available.

They had an unsuccessful Kickstarter campaign, but looks like they are delivering it to the supporters:

https://www.kickstarter.com/projects/1045344246/maker-kase-universal-printer-cabinet


Specifications of the Maker Kase:
  • Available in solid Stainless Steel or mild steel with White or Black Powder coat finish.
  • Top lifting panel to access cabinet from the top only. Handle is flush with top panel when not in use. Will be added in production
  • Front opening panel with clear plexiglass window to see what is printing. Handle is solid steel for years of operation.
  • Dual knock out panels in front of cabinet for personal customization.
  • One knockout is for a standard metal single gang electric box
  • One knockout is for a PID Thermostat Controller Model STC-1000
  • Each side of the cabinet has a 2” knockout panel for cables or venting.
  • Cabinet has 4 rubber feet to reduce vibrations and ensure a sturdy footprint.
  • Cabinet has a lock on the front door for security or accidental opening during printing.
  • All materials are ROHS compliant for environmental impact guidelines.
  • Cabinet weighs roughly 45lbs
  • Cabinet has basic dimensions of: 24” Wide x 22” High x 22” Deep
  • STC-1000 110v thermostat with each order included.

https://www.facebook.com/MakerKase




DIY 3d printer enclosure and fume exhausting system

3D printing fumes are NOT good for you. Malcolm Langille made an enclosure for his Type A 3d printer with exhaust system to extract the fumes outside of his house.
I wonder how the temperature change and build surface cooling due to strong air movement affects the 3d print quality.




Source page with more details:

http://www.3dhacker.com/category/667/Type-A-Machines/listings/519/Enclosure-External-Exhaust-and-Fan.html

http://www.thingiverse.com/thing:197099




ZMorph personal fabricator 3d printer



This is one of the best 3d printer designs I saw! It looks like it has EVERYTHING and great design!

Technical specifications:

CONSTRUCTION
aluminium 6mm (precise and very rigid), other parts made of 6mm clear policarbonate and ABS
WORKING AREA 
235 x 235 x 165 mm (larger than before!)
MATERIAL 
ABS, PLA, Nylon (Taulman or other source)
NOZZLE TYPE 
interchangeable hot-ends : 0.38mm, 0.5mm
MATERIAL FILAMENT DIAMETER SUPPROTED 
3mm (1.75 in the future)
MAX. TRAVEL SPEED (TESTED) 
500 mm/s
RECOMMENDED PRINT SPEED WITH ABS 0.3mm LAYER 60 - 150mm/s depending on the quality required. Faster speeds possible with lower layer height. PLA can be printed faster too
RECOMMENDED ACCELERATION 2500 mm/s^2
MIN. LAYER HEIGHT 0.1 (ABS), 0.05 or less (PLA)
HEATED BUILD PLATFORM glass 5mm, kapton heater 200W, standard temp 120 degrees. Recommended to use with interchangeable glass pads (provided)
INTERCHANGEABLE EXTRUDERS 
plastic, ceramics, food (chocolate or paste etc.), additionally dremel mount (standard equipment only includes one plastic extruder, the rest available on thingiverse as open source)we're planning to release double material extruder - for support or multicolour printing (available end of 2013)
ELECTRONICS Sunbeam 2.0, with ARM LPC1769 processor, equipped with 5 stepper motor drivers - 3 for XYZ axis, 2 more for double-material extruder. Run by stable and robust Smoothieware (http://smoothieware.org/)
OPTIONAL LCD touch panel
FIRMWARE Smoothieware
EXTERNAL DIMENSIONS 530x555x480 mm

FUTURE PLANS:

- double extruder design, for adding second material (support or different colour) to your prints. Additional extruders and toolheads will be available in our shop.

- dedicated ZMorph software with its own unique slicing engine (totally different to other slicers, based on our own algorithm) featuring drag&drop printing, remote printer monitoring, host-less printing and more!


PRICE: 1576,25 €



ZMorph at Arena Design Fair - video from ZMorph3d on Vimeo.




















http://zmorph3d.com/


It uses Zmorph clip on extruder which provides exchangeable tool-head. Here is the toolhead in printing and laser scanning configuration:







http://www.thingiverse.com/thing:31158

Here is the Dremel toolhead:








http://www.thingiverse.com/thing:46986


There is a RepRap wiki page on Zmorph extruder: http://reprap.org/wiki/Zmorph_extruder
Based on information from their web page, they want to make it open platform for tool development.

SHUT UP AND TAKE MY MONEY! I WANT ONE!

Update (28.4.2014.):

ZMorph now prints with chocolate also!



DIY 40 $ chamber and effects on 3d print quality

While browsing reddit I found this post by MEOW_POOPY on effects of his DIY 40$ printer chamber on print quality of larger ABS objects. Very informative and worth replicating.  Things printed in chamber look much better and smoother.

His first comment:

Printing on a LulzBot Taz. The two pieces that you see are an Explosive Nitrons from the game Tribes: Ascend.
Both were printed with the same settings. The one on the left was printed in an enclosure and the one on the right was printed outside(inside a garage, outside of an enclosure). It is a little hard to tell but there are actually a lot of cracks on the non-enclosure part.
The enclosure looks like shit but as you can see, it works. Took me about 1.5 hours to build and about $40.00 bucks to build. Almost all of that money went to the poly carbonate front window. I only used half of what I bought so really, its about 20 bucks.



















Original reddit post:

http://www.reddit.com/r/Reprap/comments/1kwatm/the_difference_a_4000_dollar_enclosure_can_make/

3D Printers Shown To Emit Potentially Harmful Nanosized Particles

Let the fear-mongering begin!

An anonymous slashdot reader writes:
"A new study by researchers in the Built Environment Research Group at the Illinois Institute of Technology shows that commercially available desktop 3D printers can have substantial emissions of potentially harmful nanosized particles in indoor air. Many desktop 3D printers rely on a process where a thermoplastic feedstock is heated, extruded through a small nozzle, and deposited onto a surface to build 3D objects. Similar processes have been shown to have significant aerosol emissions in other studies using a range of plastic feedstocks, but mostly in industrial environments.
In this study, researchers measured ultrafine particle concentrations resulting from a popular commercially available desktop 3D printer using two different plastic feedstocks inside an office. Ultrafine particles (or UFPs) are small, nanosized particles less than 100 nanometers in diameter. Inhalation of UFPs may be important from a health perspective because they deposit efficiently in the lung and can even translocate to the brain. Estimates of emission rates of total UFPs in this study were high, ranging from about 20 billion particles per minute for a 3D printer utilizing a lower temperature polylactic acid (PLA) feedstock to about 200 billion particles per minute for the same type of 3D printer utilizing a higher temperature acrylonitrile butadiene styrene (ABS) feedstock.
The emission rates were similar to those measured in previous studies of several other devices and indoor activities, including cooking on a gas or electric stove, burning scented candles, operating laser printers, or even burning a cigarette."


Abstract of the research (http://www.sciencedirect.com/science/article/pii/S1352231013005086):

The development of low-cost desktop versions of three-dimensional (3D) printers has made these devices widely accessible for rapid prototyping and small-scale manufacturing in home and office settings. Many desktop 3D printers rely on heated thermoplastic extrusion and deposition, which is a process that has been shown to have significant aerosol emissions in industrial environments. However, we are not aware of any data on particle emissions from commercially available desktop 3D printers. Therefore, we report on measurements of size-resolved and total ultrafine particle (UFP) concentrations resulting from the operation of two types of commercially available desktop 3D printers inside a commercial office space. We also estimate size-resolved (11.5 nm to 116 nm) and total UFP (< 100 nm) emission rates and compare them to emission rates from other desktop devices and indoor activities known to emit fine and ultrafine particles. Estimates of emission rates of total UFPs were large, ranging from ∼2.0×1010 #/minute for a 3D printer utilizing a polylactic acid (PLA) feedstock to ∼1.9×1011 #/min for the same type of 3D printer utilizing a higher temperature acrylonitrile butadiene styrene (ABS) thermoplastic feedstock. Because most of these devices are currently sold as standalone devices without any exhaust ventilation or filtration accessories, results herein suggest caution should be used when operating in inadequately ventilated or unfiltered indoor environments. Additionally, these results suggest that more controlled experiments should be conducted to more fundamentally evaluate particle emissions from a wider arrange of desktop 3D printers.


Conclusions:

In this work, we present some of the first known measurements of which we are aware of UFP emissions from commercially available desktop 3D printers. Emission rates of total UFPs were approximately an order of magnitude higher for 3D printers utilizing an ABS thermoplastic feedstock relative to a PLA feedstock: ∼1.9×1011 #/min compared to ∼2.0×1010 #/min. However, both can be characterized as “high emitters” of total UFPs. These results suggests caution should be used when operating some commercially available 3D printers in unvented or inadequately filtered indoor environments. Additionally, more controlled experiments should be conducted to more fundamentally evaluate aerosol emissions from a wider arrange of desktop 3D printers and feedstocks.


So, I think ventilation, fumes separation and/or extraction, insulated print chambers are the next things in 3d printers.

Update:

Looks like someone already had a similar idea, DIY fume cabinet for fumes extraction:


 


Update 2:

Instuctables on DIY testing of 3d printing safety:

http://www.instructables.com/id/Is-3D-Printing-Safe-or-DIY-Testing-for-HCN-from-/?ALLSTEPS

They tested for different things and tests were negative. (HCN from ABS and Nylon).

Update 3:

One of the commentator (Thnx Allister) pointed on a project on Thingiverse:

http://www.thingiverse.com/thing:13851

Low cost Fume Chamber (Negative-Pressure, Activated Carbon Filtering) which does not require external exhaust. 

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