Showing posts with label engraver. Show all posts
Showing posts with label engraver. Show all posts

DIY Mobile Laser Cutter in 3D Printed Frame by Josh Hughes

Josh Hughes is developing a DIY handheld mobile laser cutter and engraver in 3d printable housing. In theory with this device, you would not be limited by a surface and it could work on a battery power.


Here is a design study:





Here is a model of 3d printable enclosure body, the design is now more refined with more ergonomic side handles:



Here is a prototype working with, what seems like, salvaged laser diode and optical drives:




You can follow the process on developers YT channel:

https://www.youtube.com/channel/UCTzJuMQVJcEWoAwnt5dS5wQ


Laser engravings made as a test 


Upcycle your old Prusa into a laser cutter

Jon aka. Dr3vil used a parts form old Prusa Mendel and made a close chamber DIY laser cutter / engraver. He documented his project on Thingiverse.

Jon writes:
I wanted to add a laser cutter/engraver to my shop and decided it would make a good design challenge based on recycling a Prusa Mendel - Essentially a frame of 5/16” threaded rod and 8mm rod with LMU88 bearings. The CAD models had to be simple to print, make what you can, buy what you absolutely must, and source locally. Ultimately this project is a primer for building gen III of my 3D printer and a larger gen II laser of many watts. As such I’m sharing an ‘as-is’ , ‘it got me to operational’ dump of the project STL’s, sanding and part prep will be required.

Firmware is Marlin configured for CoreXY. It was helpful to set a dummy thermistor value as this allows using the print bead and hot-end outputs as switches from gcode (M104 S100 and M140 S100, send S0 to turn off). The fans and laser power supply are switched, as usual fan PWM modulates the laser through M106.

Gcode generation is either by Jtech Inkscape plugin or 305 Engineering’s raster generator. For engraving PCB’s I ended up modifying 305’s code, borrowing a page from Jtech. The first change was having laser off moves run at full speed, since acceleration is handled in firmware this shaves a lot of time off the job. The second change was to have a pause when turing the laser on or off as to allow the edges of the burn to be more defined, 200ms was enough. Finally adding pre and post geode safe the machine when done and get in position.






























For files and instructions go to:

http://www.thingiverse.com/thing:2120327

Keep in mind that it is a work in progress...

Can you engrave 3d printed parts?

Can you engrave on 3d printed parts? Adafruit sucesfully demonstrated that you can. They used an Othermill CNC and PLA / PHA 3d printed part. They used a tape to protect the are from splitting.


Engraving video, the process is demonstrated on a DIY game RasPi console:



Othermill milling set up:

  • 12,000 RPM Spindle
  • 0.006in Depth
  • Tool: Engraving Bit
  • Plunge: 0.591 (15 mm/min)
  • Feed rate: 7.087 in/min
  • PLA / PHA

More detailed article:

https://blog.adafruit.com/2016/05/02/can-you-mill-on-top-of-3d-prints-millingmonday-othermill-othermachine/




Laser Engraver from Discarded DVD Drives with 3D printed Frame

If you have few old DVD drives and an Arduino Uno you can make a simple laser engraver for some 15 USD. The supporting frame can be 3d printed or made from any material you can hack.































Here is the video of the same design with standard frame:





All files can be found at:

http://www.thingiverse.com/thing:375828

Detailed instructions are at:

http://www.instructables.com/id/Pocket-laser-engraver/?ALLSTEPS

Glowforge 3D Laser Printer or Laser Cutter and Engraver

Glowforge presents their device which they named "3D Laser Printer". The name itself is somewhat misleading and there are many negative comments about it on this video. It is not an additive manufacturing device but a desktop laser cutter and engraver.

Other than confusing name, the machine itself looks interesting, relatively low in price - USD 1995 on preorder - and comes with model catalog of stuff you can cut or engrave.

Technical specifications:
  • 12” x 20” (Glowforge Basic)
  • 20” by ∞ (Glowforge Pro)Software
  •  Drag-and-drop with live preview
  • Trace mode engraves over drawings
  • JPG, PNG, TIF, SVG, AI, DXF, PDF, & moreHardware
  • Dual cameras: wide angle & macro
  • Custom 40W (basic) / 45W (pro) laser
  • Optical thickness measurement
  • Continuous realtime autofocus
  • Detailed specifications: http://glowforge.com/tech-specs/

Here is a longer and detailed video presentation:




General description video:



Glowforge homepage:

http://glowforge.com/

You can see various things that can be lasercut on Glowforge Pinterest:

https://www.pinterest.com/glowforge/



Endurance L-Cheapo Laser Engraving and Cutting Attachment

Endurance L-Cheapo is a laser engraver / cutter attachment for your 3d printer or a CNC machine that will greatly expand its capabilities.

Key features:
  • L-CHEAPO is a 445 nanometer diode laser which easily mounts on your 3D printer or CNC mill
  • No additional power supply is necessary, and it will not interfere with normal use of your hardware
  • You can readily switch from laser to print/mill mode, use your existing software (Slic3r, Skeinforge, etc), and with no tools the laser can be removed in about 2 minutes
  • L-CHEAPO can cut paper and wood up to 3/16ths of an inch, and can engrave most non-metallic materials
Tech specs:
  • Laser Type Diode – No export restrictions
  • Laser Output 2100mW ± 15%
  • Focal length 10cm (variable)
  • Laser wavelength 445nm
  • Lens Type Crystal glass
  • Operation time Tested 48 hours continuous
  • Voltage 9-16V DC
  • Current draw 2100mA ± 10%
  • Price: $195 + shipping costs

Videos of L-Cheapo in action:











Here it is cutting acrylic:





Here it is cutting 6mm plywood:





Here is a laser attachment tool head for Ultimaker 2:




Endurance homepage:

http://endurancerobots.com/products/laser-cutters-accessory/





Retro designed 3d printer in post-WW2 table saw frame

I LOVE the design of this 3d printer made by Chad Bridgewater! It is a true piece of art! This custom combines modern technology and vintage design as he developed his 3d printer based on a frame of old post-WWII Craftsman table saw.  He re-purposed this two machines for his MFA thesis and he will aslo present old press drill turned int CNC mill.

Here is his NOS 3d printer in old table saw:




Kudos Chad! You Sir are a master craftsman!

You can see more details and much more pictures at his blog here:

http://chadbridgewater.blogspot.com/2015/03/nos-3d-printer.html

He also made a laser engraver in post-WW2 table saw:

http://chadbridgewater.blogspot.com/2015/03/nos-laser-engraver.html



Thanks for the tip Franklin Flood!

Here you can see hiss drill press upgraded into CNC router:

http://chadbridgewater.blogspot.com/2015/04/drill-press-turned-cnc-router.html

... and some photos from his MFA exhibition:

http://chadbridgewater.blogspot.com/2015/04/a-few-more-from-my-mfa-exhibition.html

Cool toolboxes!

Update:

Chad has a new project:

http://diy3dprinting.blogspot.com/2015/06/converting-old-toolbox-into-diy-3d.html



TwinTeeth home manufacturing PCB factory mulitool with 3d printer

There are more and more home manufacturing tools and TwinTeeth is one of the more developed I saw.
It is a multitool reversed Delta machine mainly orientated towards PCB manufacturing but it can serve as 3d printer also. It is fully open sourced with plans so you can easily build it yourself or customize it to your needs. True ability for distributed manufacturing.

It has following functions and exchangeable tool options:
  • UV Laser photoengraving on sensitive film or pre-sensitized boards using an ultraviolet laser.
  • Drilling vias and holes using any mini-rotary tool like Dremel® or Proxxon®.
  • Dispensing solder paste with precision on SMD PCB pads.
  • Plotting circuits with a permanent pen-maker
  • 3D printing knobs, casings, front-panels, even print circuits with conductive filament, or make circuits supports.
  • Milling/Carving soft materials or etching PCB copper with a v-bit (if you prefer this etching method).
TwinTeet core inverse Delta and replaceable toolheads in front of it







Here is a video of it in action:



TwinTeeth technical specifications from the project page:
  • Working area (X,Y,Z): 70x80x60mm reduced considerably to an “Arduino™ shield-size” because it's preferred to do something small but precise. Users rarely create big circuit boards and reducing the working area has some benefits: the robot is cheaper, more precise, more robust, smaller and more manageable. However, it’s scalable, so you can make it bigger if you want.
  • Motion: TwinTeeth is powered by three Nema 17 motors, lead-screws and anti-backlash nuts.
  • Speed: it can go as fast as 1200-1500mm/min.
  • Code: it supports G-Code, postscript and BMP files. Eagle CadSoft can export to postscript format very easily. Support BMP files means than in addition to PCBs it can also print and etch photos on copper, alu or bronze.
  • Laser: using the same PHR-803T optical pickup than DiyouPCB with a wavelength of 405nm.
  • Rastering: the robot draws the PCB circuits in rastering mode in a similar way any paper printer does: moving the laser (or the bed in our case) from one side of the printer to the other.
  • Resolution: In rastering mode it's printing at 600DPI resolution. The laser beam spot is approx. 0.04 wide when is focused. Incredibly thin! Theorically mechanical precision is 0.94um.
  • Auto bed-levelling – it keeps the bed flat with a tolerance of less than 0.01mm while the robot is moving. It’s very important to improve printing quality and provide precision.
  • Auto-Focus: - small focus differences on the PCB surface affect printing quality so implemented a robust focusing system which takes some points on the PCB and extrapolates the results with a bilinear equation. With that info the robot adjusts the focus automatically while printing.
  • Infrared focusing: the auto-focus system uses an infrared laser to avoid film blurring. Films or presensitized boards are only sensible to ultraviolet light.
  • Electronics – using the well known combination of Arduino™ Mega + RAMPS 1.4 + A4988 Motor Drivers. Improved the Pickup Driver Circuit developed for DiyouPCB and now it includes new features.
  • Precision fixture bed – it is very important to keep the PCB fixed to the bed while the robot is moving. Also, when printing two-sided PCBs you have to be sure that both sides are correctly aligned. TwinTeeth includes a precision aluminium fixture bed and dowel pins which allow correct fixing and positioning of the PCBs. A stencil is also included which helps to drill the PCB’s 4-positions holes.
  • Camera – included a small USB camera because it is difficult to see tiny details on high-density PCBs. The camera is also useful to set the home position which is very important to obtain accuracy.
  • 3D Printing:  FFF (Fused Filament Fabrication) with 1.75mm PLA/ABS and a 0.35mm extrusion nozzle. Printing quality is similar to any 3D printer you can find in the market.
TwinTeeth software:
  • TwinTeeth Firmware: deeply modified Marlin firmware to support multiple tools, manage and control the laser, implement the auto-focus system, print in rastering mode, improve the buffering, and much more.
  • TwinTeeth Management Console – TwinTeeth comes with a new easy-to-use management console which includes functionality specially designed for the multi-tool environment. Included functions to calibrate the printer, move the axis (jogging), and adjust the parameters of each tool. This software communicates with the robot through an USB 2.0 port.
  • TwinTeeth Eagle ULPs – developed some ULPs (Eagles’s user language programs) to generate the drilling and paste dispensing g-code files. You can also use the files generated by other ULPs like PCBCode.
  • Eagle Cadsoft – It is a popular electronic CAD software company. They provide a freeware version for non-commercial use. It easily generates the postscript, drilling and solder paste dispensing files which TwinTeeth uses to make the circuits.
  • 3D Slicing software– for 3D printing you can use any slicer software like Slic3R or Cura.

TwinTeeth homepage:

http://www.diyouware.com/front

Since it is an open source project you can get all the files to make it here and start your own home PCB factory:

http://www.diyouware.com/twth_getit


FLUX multitool Delta 3d printer




Flux is a new delta 3d printer that has easily exchangeable tool heads and integrated 3d scanner. Currently available tool heads are 3d printing head and laser engraver head with several modules under development like: a dual extruder, a ceramics extruder, and a pastry extruder.

It is on Kickstarter now

https://www.kickstarter.com/projects/2117384013/flux-all-in-one-3d-printer-unlimited-elegant-simpl

Currently, 38 days before campaign end, it has $348,923 pledged of $100,000 goal.

Flux certainly has minimal and cool design:

























Comparison chart of Flux with devices it replaces:



Flux technical specifications:


Flux company page: http://flux3dp.com/


ZeGo delta robot with multiple tool heads







ZeGo is multifunctional delta configuration robot with multiple tool heads. It is much more then just a 3d printer. All tools can be easily replaced via magnetic joint attachments. This delta and other hybrid multitool machines are step closer towards desktop production cell. It would be interesting feature if several machines of this type could be linked and connected with some sort of transport platform. Small robotic factory on a table ...

ZeGo can use following tools:
  • Plotter – An automatic drawing device used on paper or LCD sketchpads.
  • 3D Printer Extruder – Prints using a fused filament fabrication (FFF) technique, and PLA plastic filament heated at 185 degrees C.
  • Wood Burner – Hot end device for burning designs into various materials
  • Pick&Place – Entry level pick/place machine with forth access availability
  • Engraver/PCB Mill – for engraving PCB prototypes.
Company homepage:

http://zegorobotics.com/

Here is the Indiegogo campaign preview:

https://www.indiegogo.com/project/preview/7a5bfc63#home

It will be on Indigogo very soon.


ZeGo delta robot

Plotter 

Wood burner

Engraver / PCB mill

Pick and place attachment 

3d printing extruder

Things printed on ZeGo













































































































































Similar machines are:

http://diy3dprinting.blogspot.com/2014/01/mtm-multifab-multitool-desktop.html

http://diy3dprinting.blogspot.com/2013/09/zmorph-personal-fabricator-3d-printer.html





engravR simple RasPi powered laser engraver made from DVD RW drives




engravR is a Raspberry Pi powered simple to DIY laser engraver built primarily using two old DVD RW drives.
Code for it is available at:

https://github.com/iandouglas96/engravR

Detailed building guide of base model is here:

http://funofdiy.blogspot.com/2013/10/a-raspberry-pi-controlled-mini-laser.html

See other laser project:

http://diy3dprinting.blogspot.com/2013/09/more-diy-reprap-laser-cutters-and.html

Source:

https://www.youtube.com/user/qwertyp96?feature=watch



Multec MutiRap 3d printer, engraver and mill hybrid from Germany

I found this combo machine from Germany while following Mathias Dietz on Youtube, since he made a software that powers it.
It is 3d printer, engraver and mill hybrid.




It comes in two sizes, here are some technical specifications:
















Multec MultiRap is driven by machine specific custom optimized GCodePrintr Android platform application made by Mathias. You can read more about it here:

http://diy3dprinting.blogspot.com/2014/01/gcodeprintr-v152-for-android-has-been.html





Product page (in German, but hey, there is Google translate):

https://www.multec.de/index.php?s=77




How to upgrade your 3d printer into laser cutter or engraver

Adding laser cutting or engraving to your 3d printer will make it into much more powerful tool and let's face it: everything is infinitely cooler with some lasers on it.

Here are two solutions if you want to transform your 3d printer into tabletop miniature Death Star and decide to laser cut / engrave some shapes or engravings into balsa, acrylic, Mylar or other suitable material ...

Universal Laser Attachment for 3D Printers Stand Alone System


Is freely available rough project with code and schematics published on Thingiverse. You will need more hands-on previous experience with Arduino programming, electronics, soldering, laser diodes and putting it all together.































http://www.thingiverse.com/thing:140663
by James Sesler (http://www.youtube.com/user/MrInventWorld?feature=watch).
It is work in progress and further upgrades and refinements are possible.


Laser-Bot Personal Manufacturing System by J Tech Photonics


This is more advanced finished commercial laser kit with laser diode and amp driver board that is compatible with several printers like some RepRaps, Makerbot Replicator 2 and 2X, Felix Printers and Makerbot Thing-O-Matic.
They provide their own G-code "LaserEngraver" plugin to convert Inkscape drawings.


Laser Bot hardware setup 

Laser Bot workflow




















































Here is their laser kit cutting balsa wood:





Here is a video of it in action cutting thin Mylar transparency film sheet into soldering stencil.






Laser diode head























































Kit is priced slightly over 220 USD.

Technical specifications from product page:

This kit is a combination of the popular 1.7W 445nm Laser Diode Component and the 2.0 Amp matching laser driver kit with a 12V adapter. This includes everything you need to get your laser up and running in your product or project. We now even cable the laser with a Mini Fit Jr. connector at 2.5 feet to make it even easier to hook everything up! The kit includes:
1.7W 445nm Laser Diode Component (now with 2.5′ Mini Fit Jr. Connector Cable included)
2.0 Amp Adjustable Laser Diode Driver Kit, 8V Compliance
Power Adapter 12V 2A, US Style Plug
Laser Specifications:
This multi transverse mode laser diode component is pressed fit mounted in an aluminum housing and has an aluminum mountable heat-sink. The front of the component contains a glass collimating lens for the laser output.
Absolute Maximum Ratings:
Item Absolute Maximum Ratings Unit
Forward Current (Tc = 25°C) 1.7 A
Allowable Reverse Current (Tc = 25°C) 85 mA
Operating Case Temperature 50 °C

Electrical / Optical Characteristics
Item Min Typ. Max Unit
Optical Output Power 1.6 W
Dominant Wavelength 435 455 nm
Threshold Current 80 220 mA
Operating Voltage 3.7 5.5 V
Beam Divergence Full Anlge (1/e^2) // 5 14 25 deg.
Beam Divergence Full Anlge (1/e^2) – Perp 30 44 50 deg.
Driver Overview:
2 Amp Version, 12V adapter Kit
This version of the popular High Current Laser Driver offers up a lot of current in a small package for an excellent price. The design team perfected several versions of this driver to give a quality current source with a large compliance voltages with both adapter choices to be able to work with most every laser diode. They packed it with multiple features and made it capable of interfacing with even the oldest of your equipment in your lab or the newest wiz bang in your product or system. This version includes a 12V power adapter that will provide 8 volts at maximum load of 2 amps. This can be used to power higher voltage laser diodes in the 4-7 volt range like the 445nm laser diode component. It can also power IR laser diodes in the 2-4 volt range, but it might need additional cooling fan if left on for extended amounts of time.
This driver will provide 1 amp of constant regulated and protected current to the diode. Configurable current limits with jumpers for 0.5 and 1.0 amp settings and adjustable output with an analog trim pot. It also can be remotely controlled with an opto isolated input with a super huge range of acceptable voltages for turning your driver on and off. Does your equipment in your project or system that you want to interface with have backwards logic? No problem! There is a jumper for choosing inverted or non inverted logic as well! Perfect for integrating into any final product or project.
Features:
High power current source for driving Laser Diodes and Light Emitting Diodes.
Current Range of 2 Amps.
Current Ranges are adjustable in 500ma increments.
No need for extra cooling at maximum load. (depends on power adapter and compliance voltage.)
Soft start for diode protection.
Reverse diode and ESD protection.
Thermal Protection and Over Current Protection.
Compact Size.
CW Mode and Input Control Mode.
Digitally isolated control input.
Control from CW to 5KHz.
Configurable Input signal: Inverting /Non-Inverting.
Multiple connector options for both Laser/LED output and control input.
LED status lights for input laser enabled and laser on.
Optional fan for extra thermal stability.
Specifications:
Specification HCDBSA 2 AMP
Current Source Range: 0 – 2 Amps
Current Limit Jumper Settings: 0.5, 1.0, 1.5, 2.0 Amps
Compliance Voltage w/7.5V adapter: 3.5 Volts
Compliance Voltage w/12V adapter: 8 volts
Current Resolution: 0.1%
Current Adjustment: Analog Trim Pot
Current Range Accuracy Always greater than limit, no more than 15%
Laser Diode Protection: Soft Start, Reverse Voltage, Current Limit, Thermal Shutdown
AC Adapter Input Voltage: 100 – 240 VAC
Control Signal Digital Isolation Voltage: 4500 Vrms
Minimum Control Signal ”Turn On” Voltage: 2.8 Volts
Control Signal Maximum Voltage: 36 Volts
Control Signal Maximum Current: 50 ma
Control Signal Maximum Frequency: 5KHz
Connectors: Screw Terminal and Molex Mini-Fit Jr™ Connectors
Operating Temperature: 0 to 40 °C
Storage Temperature: -40 to 70 °C
Dimensions: 2.85″ x 2.1″

http://jtechphotonics.com/?page_id=333


Here are some previous post on DIY 3d printers turned into desktop laser cutters / engravers, some are more advanced then others:

http://diy3dprinting.blogspot.com/2013/09/more-diy-reprap-laser-cutters-and.html

http://diy3dprinting.blogspot.com/2013/07/laser-cutting-with-prusa-mendel-i2.html


STAY SAFE! USE PROTECTIVE EYEWARE!


ZMorph personal fabricator 3d printer



This is one of the best 3d printer designs I saw! It looks like it has EVERYTHING and great design!

Technical specifications:

CONSTRUCTION
aluminium 6mm (precise and very rigid), other parts made of 6mm clear policarbonate and ABS
WORKING AREA 
235 x 235 x 165 mm (larger than before!)
MATERIAL 
ABS, PLA, Nylon (Taulman or other source)
NOZZLE TYPE 
interchangeable hot-ends : 0.38mm, 0.5mm
MATERIAL FILAMENT DIAMETER SUPPROTED 
3mm (1.75 in the future)
MAX. TRAVEL SPEED (TESTED) 
500 mm/s
RECOMMENDED PRINT SPEED WITH ABS 0.3mm LAYER 60 - 150mm/s depending on the quality required. Faster speeds possible with lower layer height. PLA can be printed faster too
RECOMMENDED ACCELERATION 2500 mm/s^2
MIN. LAYER HEIGHT 0.1 (ABS), 0.05 or less (PLA)
HEATED BUILD PLATFORM glass 5mm, kapton heater 200W, standard temp 120 degrees. Recommended to use with interchangeable glass pads (provided)
INTERCHANGEABLE EXTRUDERS 
plastic, ceramics, food (chocolate or paste etc.), additionally dremel mount (standard equipment only includes one plastic extruder, the rest available on thingiverse as open source)we're planning to release double material extruder - for support or multicolour printing (available end of 2013)
ELECTRONICS Sunbeam 2.0, with ARM LPC1769 processor, equipped with 5 stepper motor drivers - 3 for XYZ axis, 2 more for double-material extruder. Run by stable and robust Smoothieware (http://smoothieware.org/)
OPTIONAL LCD touch panel
FIRMWARE Smoothieware
EXTERNAL DIMENSIONS 530x555x480 mm

FUTURE PLANS:

- double extruder design, for adding second material (support or different colour) to your prints. Additional extruders and toolheads will be available in our shop.

- dedicated ZMorph software with its own unique slicing engine (totally different to other slicers, based on our own algorithm) featuring drag&drop printing, remote printer monitoring, host-less printing and more!


PRICE: 1576,25 €



ZMorph at Arena Design Fair - video from ZMorph3d on Vimeo.




















http://zmorph3d.com/


It uses Zmorph clip on extruder which provides exchangeable tool-head. Here is the toolhead in printing and laser scanning configuration:







http://www.thingiverse.com/thing:31158

Here is the Dremel toolhead:








http://www.thingiverse.com/thing:46986


There is a RepRap wiki page on Zmorph extruder: http://reprap.org/wiki/Zmorph_extruder
Based on information from their web page, they want to make it open platform for tool development.

SHUT UP AND TAKE MY MONEY! I WANT ONE!

Update (28.4.2014.):

ZMorph now prints with chocolate also!



Norwegian Creations DIY laser engraver

Some Norwegians decided to build a laser engraver from scratch. They did a good job! Lots of Solidoodle 3d printed parts and zip ties used ...



Building a Laser Engraver from Norwegian Creations on Vimeo.

3d printed laser engraver part
























http://www.norwegiancreations.com/2013/08/building-a-laser-engraver-part-1/

http://www.norwegiancreations.com/2013/09/building-a-laser-engraver-part-2-some-technical-insights/

https://www.facebook.com/NorwegianCreations

Via: Hackaday

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