Showing posts with label china cnc router. Show all posts
Showing posts with label china cnc router. Show all posts
Art Type Work Made by China CNC Router from Nick Sokolov in Australia
Nick Sokolov is a professor in a Lab in Australia. He uses OMNI4040 CNC Router to make some art type work. The material he uses are acrylic, plastic, wood etc.
That art type work is for his air vehicle mold. He uses mini cnc router OMNI4040 to cut the acrylic. The control system he uses is MACH3.
See following photos about art work and OMNI4040 mini cnc router.
That art type work is for his air vehicle mold. He uses mini cnc router OMNI4040 to cut the acrylic. The control system he uses is MACH3.
See following photos about art work and OMNI4040 mini cnc router.
3D Lotus Engraved by OMNI CNC Router
Lotus is native to China, generally located in Central Asia, West Asia, North America, India, China, Japan and other subtropical and temperate regions.
In China, lotus is the oldest flower, its cultivation history can be traced back about six thousand years ago, the legendary lots lunar birthday is June 24. The unstained spirit of Lotus is hard to praise.
Lotus also known as "Flower Fairy", the flower language of lotus is innocent, faithful and pure. In the traditional culture of China, lotus symbolizes good luck, and we often regard lotus as a symbol of peaceful, cooperation and union.
Lotus is also connected with Buddhism very closely.
In the small universe of the atoms, the case of uranium atoms with 235 electrons and 238 electrons can illustrate the forces of interaction between the electrons and the nucleus. On one hand, the electrons are attracted to the nucleus. On the other hand, they resist being confined to the small space around the nucleus; and fly out in all directions, and then return to the nucleus. Those more than 200 electrons, under the interacting forces, each make different curves, and together they form the shape of a lotus flower. That is why the Buddha spoke of the Lotus Treasury World, which represents the idea that even the smallest atom (mote of dust) contains the secret of the formation, existence, destruction and emptiness of the universe. Moreover, it enables us to understand that the Buddha-nature represented by the lotus fills every corner in any universe, and even minutest the universe on the tip of a hair contains limitless, unspeakably many Thus Come Ones. So it is said that in a lotus is hidden the secret law of the universe. Einstein's Theory of Relativity says if you travel at the speed of light, you will have 70% longer life than your twin brother on earth. It is said, "One day in heaven is a thousand years on earth." From a broader point of view, this is the liberation from the standard of time and space, and this is described in the Wonderful Dharma Lotus Flower Sutra as, "One listens to the Dharma Flower Sutra for one day, and in the meantime several hundred billion years have passed by outside."
This is the reason we love Lotus very much. OMNI engrave 3D lotus on aluminium plate by cnc router to express our admire and esteem to universe and Buddhism.
Living on Earth, our relationship with the entire universe is like that which the bubbles have to the great sea. We are a great net. Bubbles cannot be separated from the great sea. We all have affinities.
Modillion Carved by OMNI CNC Router
Modillion-An ornamental bracket used in series under a cornice, especially a cornice of the Corinthian, Composite, or Ionic orders.
OMNI CNC router process modillion with styrofoam at speed of 6000mm/min, whole process takes 2.5hr for styrofoam material, if is wood material, it takes 3-4hr according to the wood hardness and pattern.
Product Suggest: http://www.omni-cnc.com/products/CNC_Router/Rack_CNC_Router/OMNI1530RA_CNC_router.html
OMNI CNC router process modillion with styrofoam at speed of 6000mm/min, whole process takes 2.5hr for styrofoam material, if is wood material, it takes 3-4hr according to the wood hardness and pattern.
Product Suggest: http://www.omni-cnc.com/products/CNC_Router/Rack_CNC_Router/OMNI1530RA_CNC_router.html
OMNI CNC Router Cutting MDF
" First time cutting over the entire area with the vacuum table. No issues when you are using the cnc wood router entire table, the pump still has enough suck for the smaller pieces that are cut out to stay in place. Plans being cut are from y2kiah on the ED forum."
- by "metalnwood"
China CNC Router Basics-1
How it works
China CNC wood router works almost the same as any other CNC machine. A CNC machine or a Computer Numerically Controlled system which uses computer software and CNC controller electronics to drive a mechanical system. Using this setup, it is possible to achieve far better accuracy and precision than a human operator.
A traditional China CNC router can move and cut in three directions which are usually referred to at the X, Y, and Z directions. The X-axis is usually the longest of the three running front to back.
The Y-axis runs from left to right while the Z-axis runs up and down. Below you can see each axis labeled respectively.
The Y-axis runs from left to right while the Z-axis runs up and down. Below you can see each axis labeled respectively.
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China CNC Router Basics-2
The components
Here we identify the main components of China cnc router and see how they come together to make it all work. Below you can see a pciture labeling all main components and addtions available but most of routers have such components.
You can see that CNC router mainly combined with cnc machine, cnc controller. With your computer system, you can give PC command to control China cnc router.
China CNC Router Basics-3
The CNC Controller and Computer System
The CNC controller and computer system work together as the “brain” for China cnc router machines, telling the motors and drive system which direction to move and how far. Of course the computer must be given a design.
Most designs start in a digital format such as a dxf drawing or some other similar format. The user would then use a CAM software package along with the CNC controller software provided. These types of software convert a 3D or 2D digital image into a tool path code such as G-code.
The computer then converts these commands into a digital signal which it relays to the CNC controller which converts the digital signal to varying voltages and currents that control the mechanical drive systems of China cnc router.
Painting on Acrylic After Engraved by CNC Wood Router
Painting on Acrylic After Engraved by CNC Wood Router
The way of painting for back engraving on scotch acrylic.
It is easily to be back engraved for acrylic by cnc wood router. Then you may could use needle to inject the painting. It is easily to inject the painting to acrylic, the difficulty is to clean the painting out of engraving part. Usually you can use knife or gasoline to clean it, then make prima paint.
If the acrylic will not use primer paint, then can not use knife to clean.
The way of panting for back engraving on colorful acrylic
Using back painting way, painting the primer paint to the backside, then use the self-adhensive label to stick, then engrave it. When the engraving job is completed by cnc wood router, paint the gold painting again. When the paint is dry, clean the self-adhensive label. This way could protect primer and gold paint very well.
Wooden Sign Processed by CNC Wood Router
Here is the photo about the completed wooden sign made by cnc wood router.
First step, you engrave wood plate big words, and make and do fretwork on other plate by cnc wood router. when these stuff are ready, make enamel paint and acrylic paint on them, waiting for dry.
So the final wooden sign made by cnc wood router seems very good.
Steeless Back Luminous Letters
Steeless Back Luminous Letters
Steeless Back Luminous Letters is used by steeless at front and side, acrylic board at back, and with LED light in acrylic. The progress is using cnc wood router to engrave and cut steeless and acrylic board, then using cnc grooving machine to groove. Outlook is very impressive, strong resistance to weather.
Material used: acrylic board, LED light, steeless
Luminous Mode: Back Luminous
Suitable: mainly used for mall, building, hotel, restrant, bank, bar sign etc.
Logo Wall Progress Made by CNC Wood Router Laser Cutting Machine
Logo Wall Progress
Many companies prefer logo walls for showing the business idea, company culture etc.
So how to make logo walls by advertising companies? Here are mainly ways:
1. Use blockboard as keel, stick APP.
2. Use blockboard as keel,stick HPL.
3. Use blockboard as keel, stick steeless board.
4. Use blockboard as keel,stick aluminium board.
5. Use PVC or acrylic with painting as backboard.
6. Use glass as backboard.
7. Use some wood as backboard.
So how to make logo walls by advertising companies? Here are mainly ways:
1. Use blockboard as keel, stick APP.
2. Use blockboard as keel,stick HPL.
3. Use blockboard as keel, stick steeless board.
4. Use blockboard as keel,stick aluminium board.
5. Use PVC or acrylic with painting as backboard.
6. Use glass as backboard.
7. Use some wood as backboard.
For 3d letters, fowllowing are some making ways:
1. cnc wood router or laser cutting machine cut acrylic or PVC, then polish, paint.
2. cnc wood router or laser cutting machine cut acrylic, stick double color board o.
3. Use copper board, steeless board, titannium board or aluminium within 3mm thickness to be cutted by cnc plasma cutting machine, cnc plasma cutter.
4. Use copper board, steeless board, titannium board or aluminium more than 3mm thickness to be cutted by cnc plasma cutting machine, cnc plasma cutter.
5. Combined steeless board or aluminium board with acrylic within LED power there.
6. Or you can use acrylic, glass, wood etc to be cutted, engraved directly as logo wall.
1. cnc wood router or laser cutting machine cut acrylic or PVC, then polish, paint.
2. cnc wood router or laser cutting machine cut acrylic, stick double color board o.
3. Use copper board, steeless board, titannium board or aluminium within 3mm thickness to be cutted by cnc plasma cutting machine, cnc plasma cutter.
4. Use copper board, steeless board, titannium board or aluminium more than 3mm thickness to be cutted by cnc plasma cutting machine, cnc plasma cutter.
5. Combined steeless board or aluminium board with acrylic within LED power there.
6. Or you can use acrylic, glass, wood etc to be cutted, engraved directly as logo wall.
CNC Wood Router For Industrial Use
Woodworking Machinery for Industrial Use
• Shapers
As their name suggests, shapers are woodworking machinery that bring shapes to timber. In conjunction with cutters, they are appropriate for manufacturing accents for Australian crown moldings or furniture.
• Chisel mortisers and chains
These woodworking machines are relevant when producing precise holes on pieces of wood. They have the ability to control the hole’s depth as per the desired measurement.
• CNC Wood Routers
CNC Wood Router are very important tools when seeking to make intricate circles, patterns or designs in timber. There are various kinds of routers that comprise mid range, hobby, specialty and multi-axis routers. CNC Routers are a step above, favoured with very high end industrial woodworkers.
As their name suggests, shapers are woodworking machinery that bring shapes to timber. In conjunction with cutters, they are appropriate for manufacturing accents for Australian crown moldings or furniture.
• Chisel mortisers and chains
These woodworking machines are relevant when producing precise holes on pieces of wood. They have the ability to control the hole’s depth as per the desired measurement.
• CNC Wood Routers
CNC Wood Router are very important tools when seeking to make intricate circles, patterns or designs in timber. There are various kinds of routers that comprise mid range, hobby, specialty and multi-axis routers. CNC Routers are a step above, favoured with very high end industrial woodworkers.
Most Australian industries rely on machinery in order to accomplish their tasks. There are various kinds of machinery for use in this regard. Examples include power machines, metalworking machinery, punching machines and shearing machines among others. Another important component of machinery includes woodworking machinery.
Woodworking machines trace their origins to 18th century England. They were important tools in the production of furniture. People also used them to make things such as, carts, wagons, axles, yokes and wheels. Currently, there are different categories of woodwork machinery for industrial use. Examples of woodworking machinery include:
• Jointers
Jointers are woodworking machines that flattens and straightens the edges of wood boards. Various industries also use it to smoothen bottom of the wood board. This allows the board to mover accurately through planers.
The structure of a jointer comprises an infeed table that is movable. Jointers also come embedded with outfeed tables and spinning heads. The latter contains knives.
• Table saws
Table saws consist of adjustable arbors with motors. They must also have a blade, fence and flat table for them to work properly. The functions of table saws majorly center on ripping and cross-cutting wood boards. In the former’s case, industries cut the wood boards along their grains. This is the opposite case in cross-cutting, which involves cutting across the board’s grain.
Woodworking machines trace their origins to 18th century England. They were important tools in the production of furniture. People also used them to make things such as, carts, wagons, axles, yokes and wheels. Currently, there are different categories of woodwork machinery for industrial use. Examples of woodworking machinery include:
• Jointers
Jointers are woodworking machines that flattens and straightens the edges of wood boards. Various industries also use it to smoothen bottom of the wood board. This allows the board to mover accurately through planers.
The structure of a jointer comprises an infeed table that is movable. Jointers also come embedded with outfeed tables and spinning heads. The latter contains knives.
• Table saws
Table saws consist of adjustable arbors with motors. They must also have a blade, fence and flat table for them to work properly. The functions of table saws majorly center on ripping and cross-cutting wood boards. In the former’s case, industries cut the wood boards along their grains. This is the opposite case in cross-cutting, which involves cutting across the board’s grain.
CNC Router Kinds
CNC Router, laser machine are all for sign industry.
CNC router is suitable for brestpiece, architecture mold, metal mold, acrylic letters, wood, stone etc.
CNC Router can be seperated as following kinds according to its application:
Tomb stone cnc router
laser engraving machine
advertising cnc router
jade cnc router
stone cnc router
cylinder material processing cnc router
mold cnc router
mini cnc router
Solution for Uneven Stone Engraving By CNC Router
Solution for Uneven Stone Engraving By CNC Router
Many cnc router users encounter this problem when engrave stone by cnc router. For tomb stone or other stone plate, why some position just touched by cnc router cutter, well some positions on stone are deeper engraved by cnc rotuer? This is related with the cnc router finding a blancing point on stone.
Before dispatching cnc wood router, manufacturers of cnc router will make working table even by cnc router milling cutter,so this is not the problem of cnc router table. Well, tomb stone or other stone must not so even, so if we make tool setting at left point, which is the highest point. This will cause some other position may can not be engraved. If this point is the lowest one, then may other position wil be keeper.
For avoding this problem, we suggest setting processing origin xy and z seperately. Still set xy at left down point of material, well, make z at the center of material, in this way, the whole engraving depth may is similar. If there is a big difference for different position material thickness, OMNI suggest make cnc router tool path to upper down two parts or upper, middle and down three parts. Or you use cnc router to measure the four edge point of material, according to X axis value to see which position is high, and which position is lower, then make some stuff under the material to keep the whole material even at most.
Many cnc router users encounter this problem when engrave stone by cnc router. For tomb stone or other stone plate, why some position just touched by cnc router cutter, well some positions on stone are deeper engraved by cnc rotuer? This is related with the cnc router finding a blancing point on stone.
Before dispatching cnc wood router, manufacturers of cnc router will make working table even by cnc router milling cutter,so this is not the problem of cnc router table. Well, tomb stone or other stone must not so even, so if we make tool setting at left point, which is the highest point. This will cause some other position may can not be engraved. If this point is the lowest one, then may other position wil be keeper.
For avoding this problem, we suggest setting processing origin xy and z seperately. Still set xy at left down point of material, well, make z at the center of material, in this way, the whole engraving depth may is similar. If there is a big difference for different position material thickness, OMNI suggest make cnc router tool path to upper down two parts or upper, middle and down three parts. Or you use cnc router to measure the four edge point of material, according to X axis value to see which position is high, and which position is lower, then make some stuff under the material to keep the whole material even at most.
Basic Solution for CNC Wood Router Problem
Basic Solution for CNC Wood Router Problem
Problem of CNC Wood Router are mainly as following:
1. One axis of cnc wood router does not move. Now check the driver for this axis if work normal. The checking way: replace the driver on this axis with another axis, then to see if the other axis can work after mounted on replaced driver of cnc wood router. This way can confirm if there is problem with driver.
2. If the axis can move after replaced another driver, and the other axis can not move, then it indicates that the other driver is with problem.If the axis still does not move, then it indicates that wire or motor are with problem. Now, please check if air plugs are connected very well with control cabinet, check if control cabinet power is on. Please check if cnc wood router cable wire is connected very well with motion control card in PC and control cabinet.If all checking result are no problem, then please contact OMNI for getting further support.
3. Spindle can not rotate. Please check inverter LED screen value, and let us know, OMNI engieer will guide you how to fix this on cnc wood router.
1. One axis of cnc wood router does not move. Now check the driver for this axis if work normal. The checking way: replace the driver on this axis with another axis, then to see if the other axis can work after mounted on replaced driver of cnc wood router. This way can confirm if there is problem with driver.
2. If the axis can move after replaced another driver, and the other axis can not move, then it indicates that the other driver is with problem.If the axis still does not move, then it indicates that wire or motor are with problem. Now, please check if air plugs are connected very well with control cabinet, check if control cabinet power is on. Please check if cnc wood router cable wire is connected very well with motion control card in PC and control cabinet.If all checking result are no problem, then please contact OMNI for getting further support.
3. Spindle can not rotate. Please check inverter LED screen value, and let us know, OMNI engieer will guide you how to fix this on cnc wood router.
Spindle Choose for CNC Wood Router
Spindle Choose for CNC Wood Router
Spindle is the important part for cnc wood router. The spindle quality effect processing speed and accuracy directly. So it is rather important that choosing high quality spindle on cnc wood router.
1. If you value processing efficiency, requires high speed and big engagement of cutting edge, such as solid wood etc, you need spindle power equal or bigger than 3kw.
2. CNC wood router requires spindlw with high accuracy bearing. If it is not, then the spindle will be over heating after long time high speed rotation, then the lifttime will be shortened. OMNI use high quality spindle with high accuracy bearing in spindle, and also offer LED screen for spindle of cnc wood router temprature measure. And it could show you the spindle temprature obviously, tell you may spindle need rest if it works rather long time.
3. Check cnc wood router rotating sound if normal at different speed.
4. Check if spindle radial direction is forced. This is for checking if could cut hard material at high speed. Some spindles only can cut hard material at lower speed, if adjust to high speed, spindle may lost rotate, after using for some period, may lost accracy or even broken.
Spindle is the important part for cnc wood router. The spindle quality effect processing speed and accuracy directly. So it is rather important that choosing high quality spindle on cnc wood router.
1. If you value processing efficiency, requires high speed and big engagement of cutting edge, such as solid wood etc, you need spindle power equal or bigger than 3kw.
2. CNC wood router requires spindlw with high accuracy bearing. If it is not, then the spindle will be over heating after long time high speed rotation, then the lifttime will be shortened. OMNI use high quality spindle with high accuracy bearing in spindle, and also offer LED screen for spindle of cnc wood router temprature measure. And it could show you the spindle temprature obviously, tell you may spindle need rest if it works rather long time.
3. Check cnc wood router rotating sound if normal at different speed.
4. Check if spindle radial direction is forced. This is for checking if could cut hard material at high speed. Some spindles only can cut hard material at lower speed, if adjust to high speed, spindle may lost rotate, after using for some period, may lost accracy or even broken.
Stone CNC Router Set Multi-Layer Engraving
How to set multi-layer in cnc stone router software? Stone is a kind of hard material, so when we set tool-down size, should notice make multi-layer while processing thick relief sculpture.
Firstly, in the software, we create and edit the file, set the relief sculpture size and depth. Here depth means relief sculpture depth. After setting, pre-view the relief sculpture with 3D view. Then set tool path, choose relief sculpture, then choose cutter, please notice that there is under cutting distance, this value is the size of cutting down size every time. This value is setted according to material hardness and cutter quality. Choose the item of multi z layer milling. At last Z tool path, input the total depth of relief sculpture. Then choose tool path simulation to see who tool path works. Then input the tool path to cnc stone router control system to start processing.
Firstly, in the software, we create and edit the file, set the relief sculpture size and depth. Here depth means relief sculpture depth. After setting, pre-view the relief sculpture with 3D view. Then set tool path, choose relief sculpture, then choose cutter, please notice that there is under cutting distance, this value is the size of cutting down size every time. This value is setted according to material hardness and cutter quality. Choose the item of multi z layer milling. At last Z tool path, input the total depth of relief sculpture. Then choose tool path simulation to see who tool path works. Then input the tool path to cnc stone router control system to start processing.
