Showing posts with label open source hardware. Show all posts
Showing posts with label open source hardware. Show all posts

3D Printable Dactyl Ergonomic Keyboard

Matt Adareth developed and released his "Dactyl" ergonomic keyboard under CC license. This open source keyboard is described as “parameterized, split-hand, concave, columnar, ergonomic keyboard.”
As you can see it was 3d printed on a SLS machine but it could be probably made using other machines with some adjustments.

You can see a very interesting presentation by Matt about keyboard design and 3d printing at:

https://www.youtube.com/watch?v=uk3A41U0iO4 (video is not embedable). It is also great to watch if you are into more advanced OpenSCAD environment development.

All the files for it can be found here:

https://github.com/adereth/dactyl-keyboard




























Here is a Reddit thread about it:

https://www.reddit.com/r/MechanicalKeyboards/comments/3vf29t/open_source_release_of_dactyl_keyboard_code/

Water Quality Testing with a Help of a 3D Printer

Since I live in deep rural Croatia surrounded with heavy agriculture, I often wonder abut my drinking water quality. Since a lot of pesticides and fertilizer are used we do have some issues with arsenic or nitrate pollution of water sources. Since water professional water testing is expensive and not the most accessible solution, I googled to see what can be done with hobby electronics and DIY approach.
I found open source water quality testing platform and open source enzymatic-photometric nitrate testing system.





Both machines were developed by By Michigan Tech's Open Sustainability Technology like many other useful open source scientific devices. Casing and structural parts are 3d printed.

Detailed guides, software and manuals can be found at:

http://www.appropedia.org/Open-source_mobile_water_quality_testing_platform

http://www.appropedia.org/Open-Source_Photometric_System_for_Enzymatic_Nitrate_Quantification

Aakar Brainboard v2 Indian open source control electronics

Aakar Brainboard v2 is a new modular open source electronic controller board from India .

Here is the summary from the Indiegogo campaign page:
Aakar means Shape in Hindi. Aakar Brainboard v2 is a modular CNC controller board based on LPC1768/69 Cortex-M3 chip. Due to its modular design it allows easier upgrades as per requirements and easy replacement if there is any broken part. It runs on open source Smoothie modular firmware and is targeted at 3D Printers, Laser cutters, CNC Mills, Pick and Place and other small or Mid-size CNC machines. Upgrade your machines for higher performance and features.



Here is more detailed presentation:




Aakar Brainboard v2 tech specs:

Microcontroller
  • NXP LPC 1768 32-bits Cortex-M3 MCU, running at 100Mhz. 512kB Flash, 64kB RAM.
  • Drag and drop flashing : simply drop a new firmware file to the Aakar drive to update.
  • USB2 Composite device : shows to the computer as both a Serial device, and a Mass Storage device ( exposing the SD-card).
  • Ethernet.
Power outputs
  • Up to 3 through hole 10A, Mosfets sharing a power circuit.
  • Up to 2 Mosfets with options of regulated 12V output for Fans.
  • One Mosfet with separate power supply 20A, up to 36V.
  • One optically isolated DPDT relay ~240V,5A for driving AC loads like milling tools or vacuum pumps.
  • Regulated 5V and 12V headers.
  • Two standard servo connector powered from onboard 5V regulator.
Inputs
  • 4 Thermistor (12-bit ADC ) inputs.
  • 6 Endstop inputs.
  • Play/Pause LED and Button
  • Connector for Serial Graphic LCD Panel with encoder and buzzer.
Firmware
  • SD bootloader customized for Aakar Brainboard allows drag and drop firmware upgrades.
  • Runs the highly-modular Smoothieware firmware.
Stepper drivers
  • 3 to 5 Allegro A4983 or DRV8825 stepper driver modules.
  • Each capable of driving bipolar steppers up to 35V and 2A(DRV8825).
  • Microstepping control of individual stepper to give greater flexibility.
Power inputs
  • True single input power operation by configuring jumpers(by default jupers are configured in this state).
  • Main 12-24V (Stepper drivers ) power can be connected using a 5mm screw terminal or standard 2x2 ATX CPU power connector.
  • 5V input can be taken directly from the USB cable or supplied by a 5V switching regulator installed on the board.
  • Series fused input for heated bed MOSFET with seperate power input.
Extensibility
  • Regulated 12V and regulated 5V headers.
  • 1 SPI connector with selectable 3.3V or 5V vcc.
  • 1 SPI/UART connector with selectable 3.3V or 5V vcc
  • 1 I2C connector with selectable 3.3V or 5V pull-ups and vcc.
  • 1 I2C/UART connector with selectable 3.3V or 5V vcc.
  • 1 UART connector FTDI cable compatible pinout.
  • All GPIO pins broken out on headers.
  • 4 LEDs.
  • Stepper signal pins are broken out for connection external stepper drivcers.
  • Serial graphic LCD panel with rotary encoder or push button control panel, many connectivity options.
Design
  • Dimensions are 110x150mm.
Aakar website:



Alligator is new powerful open source control unit for your 3d printer or CNC

Alligator board is a new powerful electronic control unit for your 3d printer or similar CNC device. You can get it for 120 euro on their Indiegogo fundraiser.



Learn more about Alligator board or get your own unit at:

https://www.indiegogo.com/projects/alligator-board-professional-3d-printer-controller

Best of all: Alligator is open source hardware!

Alligator Board Repetier Firmware on Github
























Overview of Alligator versus other boards:


Help Melanie with her Master Thesis by taking a survey about open source hardware and 3d printing

I was approached by Melanie Kern to help her out with her survey for her master thesis. It deals with Open Source Hardware and 3d printing. 
If you have spare 10 minutes go and help someone doing valuable research! Remember people: sharing is caring!

Dear Survey Participant,
Open Source Hardware (OSH) development is a fascinating phenomenon that recently gained momentum. Given the potential of 3D printing and OSH to disrupt entire industries and revolutionize the way we design, produce, recycle, manufacture, distribute and commercialize physical products in the future, this is worth in-depth inquiry. To begin with, this survey, conducted at the Universities of Hamburg and Osnabrück, Germany, shall provide insight about 3D printing communities and their motivations and drivers.
It shall also give developers the possibility to provide feedback on community services and to name key features that would help to improve their favorite platforms. The anonymous and aggregated data will be used for research at the Chair of Management and Digital Markets and be provided to platform managers.
The survey will only take about 10 minutes. Your contribution is crucial to the project and is very much appreciated. Many thanks.
To participate, please follow the link:
survey.digital-markets.info/index.php/914511/lang-en
Best regards,
Melanie Kern, BA (University of Hamburg)
Prof. Dr. Piet Hausberg (University of Osnabrück)
Prof. Dr. Sebastian Späth (University of Hamburg)
You can access the project homepage here:
http://www.wiwi.uni-osnabrueck.de/en/departments_and_institutes/technology_and_innovation_management_prof_hausberg/research.html
Or on the social media site:
https://www.facebook.com/3Dprintingresearchproject

RamanPi DIY 3d printable Raman Spectrometer


RamanPi is open source project of Raman Spectrometer that can be made with many 3d printable parts. It is a low cost way to get a spectroscope for your laboratory or school and learn / teach about fundamental physics, chemistry and material sciences. It is powered by Raspberry Pi and most non-printable parts can be sourced off-the-shelf. The entire system is housed in standard PC ITX case.

Goals of the RamanPi project:
  • Make it Open.. Everything.. All of it.. 
  • Make it 3D Printable. 
  • Make it modular and easy to upgrade. 
  • Make it as easy to build as possible. 
  • Make it easy to customize and open to improvement. 
  • Use only commonly available off the shelf components whenever possible. 
  • Have a remote interface that will allow it to be controlled and viewed from anywhere. 
  • Compare the spectra to the online internet spectral databases. 
  • Provide the capability to log data to remote databases, share with friends and colleagues.. 
  • Not be just another open source spectrometer.. 
  • Make it easy to use and intuitive. 
  • Make it attractive with an elegant design.. 
  • Make it useful and just cool to have!





Detailed construction guide and technical details can be found at:

http://hackaday.io/project/1279-ramanpi-raman-spectrometer

RamanPi GitHub:

https://github.com/flatCat1597/ramanSpectrometer

There are more DIY 3d printed spectrometer  projects:

http://diy3dprinting.blogspot.com/2014/01/3d-printing-low-cost-open-source.html

http://diy3dprinting.blogspot.com/2013/09/publiclaboratory-mobile-3d-printed.html

http://diy3dprinting.blogspot.com/2013/09/tricorder-project-3d-printable.html

Videos from the RamanPi project:






FirePick Delta open source DIY pick and place machine that can be made for 300$

Home electronics manufacturing is one step closer with FirePick project which gives you fully functional pick-and-place machine that can also serve as a 3d printer. The entire design is open sourced and can be made for some 300 USD in "hacker" version.




...video of the machine in action is under the text ...


Project description form the project webpage:
FirePick Delta is an open-source electronics manufacturing system, inspired by RepRap and powered by OpenPnP and FirePick's own Computer Vision software. We are taking the beginning steps towards a smart appliance that can manufacture electronic circuit boards in a home or office environment. Our machine is able to assemble open-source hardware boards like Arduino and Raspberry Pi accessories, and also has the capability to 3D print. It features an auto-tool changer that allows multiple plastic extruders, and/or multiple SMT vacuum nozzles. Other tools and applications will be available as our product matures.
FirePick Delta is an affordable, open-source electronics manufacturing system that sits on your desktop. It's capable of building complex electronic circuit assemblies, like Arduino and Raspberry Pi accessories. It is also able to 3D print plastic parts, just like a standard 3D printer. It assembles circuit boards just like a conventional pick-and-place machine, by using a vacuum nozzle and camera with computer vision to pick up surface-mount parts from component feeders, and precisely place them down on the circuit board. Our machine has an auto-tool changer, and we're working on designing other tools besides the SMT vacuum tip and the 3D print hotend. The system is capable of holding up to four tools and interchanging between them automatically. This also makes it one of the most versatile 3D printers out there, because it can print in four colors of plastic (or in four separate types of plastic, which would allow a single model to have a mixture of PLA, ABS, nylon, and NinjaFlex, for example).
Pick and place machines are used around the world to assemble electronic circuit assemblies, however they usually sell for $50,000 to $500,000. Our machine has a price point of $300 to $5000, depending on modules installed. We should be able to hit that price point by leveraging the open-source technology of the RepRap 3D printer movement. The FirePick Delta is designed to almost completely self-replicate. It is capable of 3d printing its own parts out of PLA or ESD-sensitive ABS plastic. It will also be capable of assembling its own electronic circuit boards. We plan to be the first successful, commercially available RepRap 3d printer to have the power of electronics self-replication. We envision a future where anyone can design (or download existing) electronic projects, and manufacture them in their own home, rather than outsourcing to a traditional factory. This approach saves time and money, and is a much more sustainable solution. FirePick Delta will enable a new wave of small businesses and entrepreneurs to provide unique, bespoke, niche items to the general public, that would be unprofitable for a large conglomerate corporation to manufacture. If you've ever had an electronic project that involved soldering surface-mount electronics, this machine is an incredibly cheap and fun way to do it. If you've ever wanted to sell an electronic board that you've created, and need a way to make lots of them, this machine is for you.

INTENDED USAGE
  • Prototyping and small runs of PCB's (under 100 per run). Not intended to be used for mass production.
  • Hobbyists, Makerspaces, high school and college students, entrepreneurs, small businesses.
  • Great for those with poor eyesight, shaky hands, or those that just don't have the skills to solder on small SMT parts. We occasionally remind those that scoff at our project to check their privileges and remember that not everyone has guru SMT soldering skills or access to a full lab with hot air rework. 
COST
We would eventually like to cover three basic demographics:
  • Hacker and Developer Version: Open framework to go crazy with. Purchased with retail parts from US or foreign distributors. Est. Cost: ~$400-$500.
  • Maker / Student Version: Base machine in kit form for ~$300-400 is desired. That would not include any tools or feeders, or RasPi or camera. These things are modular and could be purchased at the time of sale or later on. Requires assembly, and support woudl be via internet forum / IRC / mailing list, etc.. The $300 figure is likely more of a BOM cost than final sale price with packaging, shipping, etc.
  • Professional version: For the tech startups, businesses, etc. Machine would likely retail for $5,000 to $10,000 for a fully assembled machine, with tech support and warranty, and all the other things that a business would look for, before buying a
  • Note that the Hackaday project is built around the Hacker / Developer version as a prototype, and we hope to offer the second (maker / student version) after the prototypes are built, and crowdfunding is secured. Version 3 ($5000-$10000) will be much later on, possibly 1-2 years from now.
DIMENSIONS
  • Overall dimensions: 600mm H x 460mm W x 460mm D
  • Frame dimensions: 520mm H x 300mm W x 300mm D
  • Max PCB size / 3D print volume: 80mm H x 214mm W x 214mm D
CAMERA AND COMPUTER VISION
  • Camera: Raspberry Pi 5MP. 3.6mm focal length with f/2.9 aperture. Full control of shutter time, hardware flash, ISO, etc via custom FirePiCam software
  • Downward looking vision: Currently supported.
  • Upward looking vision: Planned feature. Will be implemented in the coming weeks. Our software chain fully supports it, it's just a matter of making the 3d printed fixtures and trying it out.
  • Flying vision: Not yet, but it would be super cool. No timeline to speak of. Forget I even mentioned it.
  • Computer Vision Software: FireSight (high-level abstraction layer on top of OpenCV), via FireFUSE and FireREST
  • CV Operations implemented: absdiff, backgroundSubtractor, blur, calcHist, calcOffset, Canny, cvtColor, dft (Discrete Fourier Transform), dftSpectrum, drawKeypoints, drawRects, FireSight, HoleRecognizer, HoughCircles, imread, imwrite, matchTemplate, minAreaRect, MSER, morph, normalize, Points2Resolution, PSNR Compare, putText, QRDecode, resize, SimpleBlobDetector, stageImage, threshold, transparent, warpAffine, warpPerspective, warpRing
SOFTWARE
  • OpenPnP - Is a project to create the plans, prototype and software for a completely Open Source SMT pick and place machine that anyone can afford. This is the GUI, and the program that handles all of the feeder, camera, and general machien setup, and also the job creation and processing.
  • FireSight - A high-level computer vision framework designed for Pick and Place machines, powered by OpenCV. No programming experience required - A pipeline of image operations is specified with a JSON structure. The results of the operations are returned as a JSON structure.
  • FireFUSE - FireFuse is the FUSE driver for all FirePick machines. FireFuse maps all hardware input/output functions for FirePick to individual files in the /dev/firefuse virtual file system. For example, the current camera view of the FirePick camera is presented as /dev/firefuse/cam.jpg. Presenting the camera output this way simplifies and generalizes access to the camera, since "it's just a file."
  • FireBOM - Similar to ThingDoc, FireBOM will auto-generate BOMs, documentation, real-time pricing and distributerer info, and keeps track of approved vendors and SMT part footprints.
  • FireMOTE - A web-based frontend for OpenPnP.
  • FireREST - FireREST is an open-source REST protocol for automated manufacturing. With FireREST, you can connect smart camera nodes, CNC application nodes, CNC machines and browser GUIs in a flexible, extensible manufacturing network. For the non-web gurus, this basically allows us to use raw http as a protocol between various systems in a robotics manufacturing network.
  • Arduino - Needs no introduction :) We will be designing an Arduino-compatible motion controller with modified RepRap Marlin firmware.
  • Raspberry Pi - Not 100% open-source, but their heart is in the right place. We plan on using the new Raspberry PI Compute Module, and the Raspberry Pi camera, to run OpenPnP and the other bits of software.
  • OpenCV - is a library of programming functions mainly aimed at real-time computer vision. Written in optimized C/C++. Thankfully, a lot of work has been done to get it working on the Raspberry Pi.
  • Linux - Too many crappy Pick and Place machines, only running on Teh Windows :-(
  • RepRap - An initiative to develop a self-replicating 3D printer.
  • Marlin firmware - The RepRap firmware is a mashup between Sprinter,grbl and many original parts. It runs on an Arduino and handles the very timing-sensitive job of sending STEP and DIRECTION signals to the stepper motor drivers, controls temperature and extrusion. We'll be modifying it to double as a Pick and Place motion controller.
  • Greg's Wade Reloaded Extruder - Bulletproof extruder design
  • RAMPS v1.4 - Our custom board will be roughly based off the Ramps, but with the added stuff necessary for pick and place.
  • StepStick - Allegro A4988 16x microstepping motor driver
  • Slic3r - The world's best slicing program for 3d printing
  • Printrun - Pure Python 3d printing host software
COMPONENT SIZE / PLACEMENT ACCURACY
(Note many of these are not practical to place, until we get our feeders and vision 100% working)
  • Passives down to 0402
  • Diodes: SMC, SMB, SMA, SOD128, SOD80, SOD323, MicroMELF
  • SOT-23
  • QFN, DFN, QFP, SOIC, TSOP, BGA to ~0.4mm pitch
  • SOT23-3, SOT23-5, SOT23-6, SOT223, SOT89, SC70, DPAK, D2PAK
  • IC's and large/wide components to ~50mm wide
  • Aluminum capacitors and tall components <= 15mm H
MODULAR AUTO/RAPID TOOL CHANGING SYSTEM
  • Holds up to four (4) tools in the machine at the same time
  • System will recognize tools upon insertion. EEPROM in each tool keeps track of SMT nozzle size, and 3D printing parameters like thermistor tables, etc.
  • Tools are hot swappable
  • Average cost of materials per modular tool: $10 - $500, depending on tool.
  • Current tools offered: SMT vacuum nozzle, solder paste dispense, 3D Print hotend.
  • Future tools offered: Professional shot-meter style fluid dispense system for scientific laboratory or solder paste / glue dispense.Pen plotter, laser sensitizer (not big enough to cut stuff with), pogo-pin based flying-probe (for voltage testing, etc), Atmel AVR flying-probe programer. Hot air rework station for minor rework. Note that we intend for other members of the open-source community to help us bring these tools into existence, as the need arises.
  • MODULAR SMT COMPONENT FEEDER SYSTEM
  • ESD-safe via conductive ABS plastic 3D printing filament.
  • Average cost of materials per feeder: $5-10
  • Auto-recognized by OpenPnP via QR code labels affixed to feeders
  • Tape feeders: 8mm, 12mm, 16mm, 24mm, 32mm, 44mm. Drag-feed with (and without) cover-tape winding, and full-auto advancing version for 8mm
  • Tray feeders: Non-JEDEC. Holds a few small loose parts. Supports pause/reload prompts.
  • Tube feeders: NOTE: We've not started these yet, but see them as minimum risk. We started the tape parts first, since they're more desirable. Will have a vibratory source (DC motor w/counterweight). Will be easy to customize and print custom tube feeders for weird non-standard chokes and coils, etc.

Here is a video of FirePick in action and the main components:




FirePick homepage:

http://delta.firepick.org/

Project homepage on hackaday.io:

http://hackaday.io/project/963-300-pick-and-place-3d-printer

FirePick GitHub repository: https://github.com/firepick1/


Aleph Objects announces LulzBot Mini (Update: new unboxing and review video)

Aleph Objects announced their new 3d printer: The LulzBot Mini. It is still under development and it looks like smaller machine which will probably also be more affordable.































From the release:
Here at Aleph Objects, we're proud to make products that work for you. And we would like to say "thank you" to everyone who voted for us at the Denver BizTech Expo! Because of you, our newest 3D printer (which is still in development) won "Best Hardware Solution" as voted by attendees. This is a great honor and we are happy to provide products that fit your needs.
The LulzBot Mini will feature a final build volume of 6″ x 6″ x 6″, and will feature a powder coated aluminum frame. Other new features include an auto-leveling build platform, developed in partnership with SparkFun Electronics. The LulzBot Mini will also have an all-metal hot end, capable of reaching temperatures of up to 300°C (572°F), which we developed in partnership with RepRap Discount.
The LulzBot Mini will be a multi-material 3D printer, able to use even more filament choices than ever before, while retaining the open and non-proprietary filament format that is so essential in the rapidly growing 3D printing industry.
The options for different materials include PLA, ABS, Nylon, Tritan, Polycarbonate, T-Glase, as well as exotic materials which mimic that of wood, stone, and bronze.
And as always, all LulzBot products are Open Source Hardware. This means that as a LulzBot Mini 3D printer owner, you are investing in a machine that respects your freedom. You are free to see the source files and make modifications and even upgrades to your machine.

Source: https://www.lulzbot.com/blog/lulzbot-mini-3d-printer

Update (30.1.2015.):

Here is unboxing, initial setup and small review / test video by James Bruton of new LulBot Mini:



LulzBot Mini technical specifications:

Printing
  • Print Surface: Heated borosilicate glass bed covered with PEI film
  • Print Area: 152mm x 152mm x 158mm (6in x 6in x 6.2in)
  • Print Volume: 3,650 cm3 (223 in3) of usable space
  • Top Print Speed: 275mm/sec (10.8in/sec) at 0.18 layer height
  • Layer Thickness: From 0.05mm to 0.50mm (0.002in - 0.020in)
  • Supported Materials: ABS, PLA, HIPS, PVA, wood filled filaments, Polyester (Tritan), PETT, bronze and copper filled filaments, Polycarbonate, Nylon, PETG, conductive PLA and ABS, UV luminescent filaments, PCTPE, PC-ABS, and more every day
  • Usable Filament Sizes: standard 3mm (0.1in)
  • Multi-Software Compatible: Freedom to use any number of 3D printing software programs, Cura LulzBot Edition comes standard. Other compatible software includes OctoPrint, BotQueue, Slic3r, Printrun, MatterControl, and many more. 
Physical Dimensions
  • Overall Dimensions: 435mm x 340mm x 385mm (17.1in x 13.4in x 15.2in)
  • Weight: 8.55kg (18.85lbs)
Electrical
  • Power Requirements: 100 - 240 VAC with auto-switching power supply
  • Operating Temperature Range
  • Maximum Tool Head Temperature: 300°C (572°F)
  • Maximum Heated Bed Temperature: 120°C (248°F)
LulzBot Mini comes with new Lulzbot Hexagon Hotend which goes up to 300 Celsius!
LulzBot Mini looks great and comes with several tools in the package:







Two new extruders from Aleph Objects LulzBot: the Dual Extruder and the FlexyDually

Aleph Objects just released two new extruders: the Dual Extruder and the FlexyDually Extruder. Both extruders are priced at $494.95 and beside their special functions can use standard filament materials like PLA, ABS, PVA, HIPS and LayWood.
Since Aleph Objects is strongly supporting open source, extruders are fully open sourced and you can find files for bot of them.


The Dual Extruder is optimized for dual extrusion






From LulzBot product description:
It's time to unleash your LulzBot TAZ! Our all-new Dual Extruder Tool Head is an upgrade for advanced users that provides the capability to 3D print in two colors of the same material, or take advantage of multi-material 3D printing.
Whether you use your LulzBot TAZ for personal, professional, or educational purposes, your 3D printer is now more versatile than ever. The main benefits of this tool head include being able to print more complex objects with support structures and more aesthetically pleasing objects that feature multiple colors or multiple materials. See this in action by watching the video available at the bottom of this product page.
The Dual Extruder Tool Head features two of our standard extruders on a single carriage. Each extruder can heat up to 240 degrees Celsius and handle a wide range of materials including PLA, ABS, HIPS, PVA, LayWood, and more. Further, the standard nozzle size for each extruder is .35mm, meaning you can get finer resolution on your prints.
The Dual Extruder Tool Head is an advanced accessory suggested for expert users only because both the software and hardware aspects of using these upgrade require more technical capabilities. However thanks to the LulzBot TAZ's modular carriage design, installing your Dual Extruder Tool Head only takes a few short steps for owners of the LulzBot TAZ 4. Owners of earlier versions of the LulzBot TAZ can also make these upgrades, however additional steps will be required.
Like all products made by Aleph Objects, Inc., the Dual Extruder Tool Head is fully Open Source Hardware so you can view the source files to make and share modifications and improvements.
Technical specifications:
  • Required filament diameter: 3mm
  • Nozzle size for both extruders: 0.35mm
  • Note: Because this tool head uses thinner stepper motors, you will be able to take full advantage of the LulzBot TAZ's build volume without compromising build area.






The FlexyDually Extruder is optimized for printing with flexible filaments






From LulzBot product description:
It's time to unleash your LulzBot TAZ! Now advanced users can print with both flexible and standard materials, during a single print run. Whether you use your LulzBot TAZ for personal, professional, or educational purposes, your 3D printer is now more versatile than ever. You can use multiple materials to make parts with built-in dampeners or grips, stretchable straps with built-in buckles, or fittings with gaskets.

The FlexyDually features one standard tool head for materials like ABS, PLA, and HIPS, and a second Flexystruder Tool Head that allows you to print with flexible filaments like NinjaFlex. Both of these extruders can heat up to 240 degrees Celsius and are mounted on a single carriage. Each standard nozzle is .5mm which is optimized for flexible filaments, but this also limits the resolution that can be achieved with this tool head. See how strong certain combinations like ABS and NinjaFlex can be by watching the video below.

The FlexyDually Tool Head is an advanced accessory recommended for expert users only because both the software and hardware aspects of this upgrade require more technical capabilities. Once mastered, this tool head dramatically increases the applications for your LulzBot TAZ. 

Thanks to the LulzBot TAZ's modular carriage design, installing your FlexyDually Tool Head only takes a few short steps for owners of the LulzBot TAZ 4. Owners of earlier versions of the LulzBot TAZ, and the LulzBot KITTAZ, can also make these upgrades, however additional steps will be required. Be sure to select the right version before purchasing your FlexyDually.

Technical specifications:
  • Required filament diameter: 3mm
  • Nozzle size for both extruders: 0.5mm
  • Note: Because this tool head uses thinner stepper motors, you will be able to take full advantage of the LulzBot TAZ's build volume without compromising build area.

https://www.lulzbot.com/products/flexydually-tool-head

You can see it in action here:

http://diy3dprinting.blogspot.com/2014/05/flexydualie-open-source-dual-extruder.html

(was this extruder named Dually or Dualie in the past ...hmm ... I'm not sure why the difference in name...)




Nice jobs LulzBot, I love your Open Source commitment!


Solderdoodle is DIY rechargeable soldering iron with 3d printable body





Solderdoodle is an open source portable, cordless, battery powered USB rechargeable soldering iron with 3d printed body you can easily make yourself. It is project made by Solarcyclepower.

Over the years I have obtained several soldering irons, but there is always room for one more, specially if it is self-made. It is always something special in working with tools that you made yourself. Making things for making things for making things. I hope I'll find some time to build this tool.

Solderdoodle technical specifications:
  • Time to Fully Charge Solderdoodle @ 5V 1A: 3 hours
  • Capacity: 3350mAh/3.6V * Type: 18650 Lithium-Ion
  • Diameter: 1.5 inches
  • Length: 7.4 inches
  • Charge Cable Length: 5 feet 
  • Weight: 97g (3.4 oz)
  • Input Cable - Male USB 2.0 Type A Connector
  • Input - Current: 450 to 1300mA | Voltage: 5 to 6 Volts
  • Output - Current: 1400mA | Voltage: 5 Volts
  • Body Material: High Temperature Plastic
  • Battery Life Under Typical Use: 5 years
  • Replaceable battery
  • Provides over an hour of soldering
  • Solder up to 24 gage thick wire * Heats up to over 500ºF (260ºC) in just 20 seconds
  • For use with leaded solder. Non-leaded solder requires higher temperature to melt.
  • WARNING: Be careful when handling any Lithium-Ion battery because shorting the battery can cause burns. Always wear safety goggles. Please use recommended battery and circuit components because of the higher 2000mA max battery charge current involved. 3D printed parts may warp under high temperatures.
  • FCC Compliance: NOT Required because the circuit frequencies are below 1.7MHz

Detailed construction guide:

http://www.instructables.com/id/Solderdoodle-Open-Source-USB-Rechargeable-Solderin/?ALLSTEPS

It is on Kickstarter now, and you can get it for 49$:

https://www.kickstarter.com/projects/249225636/solderdoodle-open-source-usb-rechargeable-solderin






















FlexyDualie open source dual extruder for printing in hard and flexible materials





James Bruton from XRobots made this review and demonstration of new open source extruder from Aleph Objects creators of Lulzbot. FlexyDualie enables you to print with two different types of filament, one rigid and one flexible (NinjaFlex in this case).

He shows properties of objects printed in flexible and hard materials and software setup needed to get the dual material printing possible.

He uses Autodesk123D Design for the featured objects,  which is free software. Each piece is exported as as separate STL and then the "combine multi-material STL" function is used in Slic3r to generate the g-code to drive the FlexyDualie.

His site with more details:

http://xrobots.co.uk/alien2/index_concept.html

Here is Aleph Objects site with all the data if you want to build it yourself:

http://devel.alephobjects.com/lulzbot/TAZ/accessories/Dual_extruder_w_flexy/ (looks like this link is not working)

or

http://devel.lulzbot.com/TAZ/accessories/flexy-dualie/


FlexyDualie extruder

Hard rims with soft wheel, uni-directional flexible joint and tank track





























Update:

James shows Alien 3d printed costume hand made with this technique here:

http://diy3dprinting.blogspot.com/2014/06/3d-printed-steampunk-alien-xenomorph.html



Rabbit Proto update: 3d printing working game controller with conductive ink




Rabbit Proto advanced extruder for electronics 3d printing is showcased in this video. They print fully working game controller with conductive ink.
Rabbit Proto is a print head add-on that easily plugs into your 3D printer, enabling it to print complex conductive traces within your 3D design. The project source code, documentation, and example designs are open source and available on GitHub.
Here are the pre-order prices and specs:























Project homepage and pre-order:

http://www.rabbitproto.com/

Introduction post about Rabbit project:

http://diy3dprinting.blogspot.com/2014/04/rabbit-advanced-dual-head-extruder-for.html




ZeGo delta robot with multiple tool heads







ZeGo is multifunctional delta configuration robot with multiple tool heads. It is much more then just a 3d printer. All tools can be easily replaced via magnetic joint attachments. This delta and other hybrid multitool machines are step closer towards desktop production cell. It would be interesting feature if several machines of this type could be linked and connected with some sort of transport platform. Small robotic factory on a table ...

ZeGo can use following tools:
  • Plotter – An automatic drawing device used on paper or LCD sketchpads.
  • 3D Printer Extruder – Prints using a fused filament fabrication (FFF) technique, and PLA plastic filament heated at 185 degrees C.
  • Wood Burner – Hot end device for burning designs into various materials
  • Pick&Place – Entry level pick/place machine with forth access availability
  • Engraver/PCB Mill – for engraving PCB prototypes.
Company homepage:

http://zegorobotics.com/

Here is the Indiegogo campaign preview:

https://www.indiegogo.com/project/preview/7a5bfc63#home

It will be on Indigogo very soon.


ZeGo delta robot

Plotter 

Wood burner

Engraver / PCB mill

Pick and place attachment 

3d printing extruder

Things printed on ZeGo













































































































































Similar machines are:

http://diy3dprinting.blogspot.com/2014/01/mtm-multifab-multitool-desktop.html

http://diy3dprinting.blogspot.com/2013/09/zmorph-personal-fabricator-3d-printer.html





RotoMAAK bridging the gap between 3d printing and fast manufacturing





RotoMAAK is DIY rotational casting machine that can produce casted resin models fast. Molds can be made from 3d printed objects, so you can produce small series very fast.

From Kickstarter description:
The RotoMAAK

Rotational Casting, also known as Rotocasting or Hollow Casting, is a molding process for creating many kinds of items, mostly hollow in form and typically made of plastic. The RotoMAAK rotocaster was born out of the desire to have a process by which Makers could scale up production of parts using rotational casting technology when 3D printing a small production run becomes cost and time prohibitive.
HOW DOES IT WORK?
The RotoMAAK rotational caster consists of a hollow mold and a rotational device that spins the mold in a uniform motion. The hollow mold is filled with a charge or shot weight of air cure resin. It is then inserted into the RotoMAAK where it is slowly rotated (usually around two perpendicular axes) causing the liquid resin to uniformly disperse and stick to the walls of the mold where it slowly cures over time into the shape of the part. In order to maintain an even thickness throughout the part, the mold continues to rotate at all times during casting phase and curing phase. The continuous rotation of the mold also avoids sagging or and part deformation.
The rotocasting process was applied to plastics in the 1940's, but in its early years was rarely used due to a slow process and restriction to a small number of plastics. Over the past two decades, improvements in process control and developments with air cure resin and plastic powders have resulted in a significant increase in its usage for part production.
OUR INNOVATION:
The RotoMAAK rotational casting machine allows the hobbyist to experiment with different casting materials and mold creation for production scale-up of parts to meet customer needs. With the popularity of DIY 3D printing, you now have the ability to create a 3D object in a relatively short amount of time compared to the traditional prototyping or one off manufacturing processes. 3D Printing allows you to create one part faster than traditional processes, but not reproduce it as quickly as mass manufacturing technologies. With rotational casting, you have more options to reproduce many identical parts from a successful print. Additionally it is not limited to 3D printed molds (NO 3D Printer required!), you can create a mold from almost any part and in turn reproduce multiple replicas of that item.
ADVANTAGES
One of the major advantages of rotocasting a hollow part is the savings in materials and weight. If a part's function does not require it to be solid, why cast it solid and waste materials? Instead of using pounds of material to cast a solid piece, you can cast it hollow with ounces of resin, which in turn yields a big cost savings in time and material.
The RotoMAAK also controls the rotation of the mold to ensure a uniform wall thickness that rotating a mold by hand cannot achieve. Some air cure resins,especially the clear varieties, have a cure time of several hours instead of 6-10 minutes. Evenly rotating a mold for hours would prove to be impossible by hand, and a rotational machine like this will allow you to rotational cast clear bottles, glasses, etc. for amazing special effects.
MARKET
First we were looking at ways to increase the speed of reproducing 3D printed parts, either by using a mold that was 3D printed and cast directly from that, or by 3D printing your part and creating a silicon mold from that. However, after talking to many people at Maker Faires, other Makers and hobbyists in the community, and others with manufacturing experience and creative tendencies, we have identified even more niches and applications for this technology than we first envisioned. Many different people: doll makers, artists, model makers, action figure enthusiasts, can go from clay original to silicon mold to producing and selling limited edition reproductions. Candy makers can make custom and personalized hollow chocolate figures, even people making R2-D2 replicas with hollow parts that have been cost prohibitive to have machined. Custom bike builders can even rotational cast specialty/themed turn signal lenses.
The possibilities are endless! Rotational molding parts with the RotoMAAK can save you time and money, and is a bridge between one off part production and the cost of injection molding.

Rotational caster can be your printers best friend. I think we will se more of those machines in the future, and Rotomaak will be open sourced. Kudos for that! Sharing is caring!




They just had finished successful Kickstarter campaign with 211 backers that pledged $52,800 of $17,000 goal. Great work!

https://www.kickstarter.com/projects/rotomaak/rotomaak-desktop-rotational-casting-machine

RotoMaak homepage:

http://rotomaak.com/

First post about RotoMaak:

http://diy3dprinting.blogspot.com/2013/10/rotomaak-diy-spin-casting-machine.html


Example of figurines made by rotocasting on RotoMAAK with different resins



MTU open source sustainability technology lab video tour

Marcin Jakubowski made this very interesting video tour of MTU open source lab with Dr. Joshua Pearce.

They make many interesting low cost solutions like heat exchanger made from garbage bags with open source laser polymeric welder and may great projects listed below videos ...






MTU open source lab have developed many incredible projects like:

MIG welder based DIY metal printer:

http://diy3dprinting.blogspot.com/2014/02/open-source-diy-metal-3d-printer-made.html

Open source laboratory and science equipment:

http://diy3dprinting.blogspot.com/2014/01/3d-printing-low-cost-open-source.html

Open source Delta printer:

http://diy3dprinting.blogspot.com/2013/12/appropedia-most-delta-3d-printer.html

Here is the MTU lab homepage:

http://www.mse.mtu.edu/~pearce/Index.html

Marcin made another interesting tour og Aleph Objects Lulzbot factory:

http://diy3dprinting.blogspot.com/2014/02/lulzbot-factory-tour-and-open-hardware.html



3d printable Dremelfuge and revolution of DIY vaccine creation by Cathal Garvey





Cathal Garvey created well known Dremel / drill low cost centrifuge "Dremelfuge". Here is interview with him where he describes various possibilities of his work. It could help bring more advanced medicine and science to developing world for fraction of the cost of conventional equipment while being open source.
Biohacking is expanding everywhere, workshops are held even in my country of Croatia. 3d printed tools like this could help people everywhere to get economically viable equipment.

If you want to make your Dremelfuge, files can be found here:

http://www.thingiverse.com/thing:1483


First post about Dremelfuge:

http://diy3dprinting.blogspot.com/2012/11/dremelfuge.html


























Source: https://www.youtube.com/watch?v=98peQ7kS4-M

Lulzbot factory tour and Open Hardware business model

Marcin Jakubowski made series of videos with Jeff Moe, CEO of Lulzbot. He explains how open hardware approach is helping their business and gives insight in technology and production process.


Lulzbot production lines makes one TAZ 3d printer every 40 minutes



Here is link to ohai kit:  http://ohai-kit.alephobjects.com/


Jeff explains open hardware business model philosophy in more detail. High percentage of 3d printer users want open source machine and want easy modification of the machine. Also: why would investors give you money for something that has all the design details free on internet ...




Lulzbot printer cluster set up for 135 printers that print next generation of printers. Printers printing printers. 200000 parts printed until now ...




Lulzbot TAZ assembly process:




Lulzbot printing in Ninjaflex rubber filament:




At Aleph Objects they are very committed to open source philosophy, they internally use only open source software and made their operations manual public:

http://devel.alephobjects.com/ao/documentation/AOOM/AOOM.pdf


Lulzbot recently released TAZ 3:

http://diy3dprinting.blogspot.com/2013/12/lulzbot-taz-3-3d-printer.html


Also check out OpenSourceEcology project which aims to develop open source kit for all machines needed for starting up civilization from zero:

http://opensourceecology.org/

https://www.facebook.com/OpenSourceEcology



Lux OpenCamera by Kadooka Camera Works

Lux is a new open camera project. It has 3d printed housing which can be printed on i.materialise or Shapeways, using the "Polished White Polyamide" or "Polished White Strong & Flexible" materials. It is powered by Trinket micro arduino controller.

Specifications:
  • Type: 6x6 Box Camera
  • Media: 120 Roll Film
  • Objective: 65mm f/5.6 Single Element, Coated
  • Viewfinder: Waist-level Brilliant finder
  • Shutter: Electromechanical single-leaf, 1/125-1s + B&T
  • Aperture: Rotating diaphragm, f/5.6-32
  • Dimensions: 7.9 x 9.4 x 11.7 cm
  • Construction: SLS Polyamide (body), Stainless Steel (shutter, aperture)
Lux camera homepage:

http://kekado.zapto.org/kevin/open.html

Flickr stream with some videos of Lux in action: http://www.flickr.com/photos/frostedbutts/with/11893611496/
























Photo taken with Lux open camera


Here is much simpler 3d printable camera, the Pinhole, but it can be fully 3d printed on your home desktop printer:

http://diy3dprinting.blogspot.com/2013/10/pinhole-diy-3d-printable-camera.html

MTM Multifab multitool desktop manufacturing machine

MTM Multifab is truly multifunctional desktop manufacturing machine that was very innovative and ground breaking in the field of  DIY 3d printing when it was developed. Ultimaker, very well known and powerful 3d printer,  is based on this machine.
Multifab has several replaceable tool head options:

  • MACHINING SPINDLE, A high-speed (20K RPM) spindle supports light subtractive machining. The spindle can be constructed entirely from off-the-shelf compoents.
  • VINYL CUTTER, A razor blade tool which allows 2D cutting of sheet material. Some applications are flexible circuit boards, stickers, silkscreen masks, and more.
  • REPEATING PIPETTER, This fluid dispensing toolhead was created in collaboration with MIT's Innovations in International Health program, and has uses in automated biology research and disease diagnostics fabrication.
  • PLOTTER HEAD, A pen attached to the multifab can allow easy labeling of objects, caligraphy, etc...
  • 5 AXIS TRUNNION, This attachment permits 5-axis machining of components on the Multifab. Potential applications include variabl-helix screws, impellers, and 5-sided machining operations.
  • PLASTIC EXTRUDER, Based on the Rep-Rap project, this extrusion head will enable additive manufacturing in plastics such as ABS.



MTM Multifab 3d printing






























Here are some videos of Multifab in action writing and pipettering:





Demonstration of the MTM Multifab fitted with an auto-pipetting toolhead. The toolhead was designed with Amber Houghstow and Jose Gomez-Marquez of the MIT Innovations in International Health program, with the goal of automating production of XoutTB diagnostic assays. Perhaps it can also find a use in the DIY Bio community.
The MTM Multifab is part of the MIT Center for Bits and Atoms Machines That Make project.

Here is overview of Multifabs components, tools and development status:


http://mtm.cba.mit.edu/fabinabox/devmultifab.html

The instructions, plans and BOMs should be available for anyone who wants to build it, but all the files and documents links I tried on the site were broken. I hope it will be repaired soon, the public could benefit greatly with this machine.

Fab-in-a-Box


The Multifab is core machine of FAB in a Box framework system that should provide full digital fabrication environment that user could make at their home from simple parts. It contains:

Infrastructure. All of the key services which allow Fab-in-a-Box to be a cohesive toolset. These include the network, the box itself, power distribution, etc. It consist of the:

  1. VIRTUAL MACHINE ENVIRONMENT, The flexible Fab-in-a-Box machine control and interface environment.  
  2. THE NETWORK: FABNET, An RS485-based network is the nervous system of the toolset, which connects the "brain" - a laptop running control software - to the tools and sensors comprising Fab-in-a-Box. 
  3. THE SUITCASE, The suitcase is the heart of the matter. It is what contains the entire fab in a box project.

Multifab. A computer-controlled multipurpose fabrication tool. Work includes integration into the box, the xyz motion stage, and multiple toolheads to perform various fabrication tasks. Multifab has many subsystems, components and parts:

  1. XYZ GANTRY, The key component of the multifab tool is a high-speed and rigid xyz gantry capable of accomodating a wide range of fabrication processes.  
  2. 3-AXIS MOTION CONTROL, The multifab gantry is controlled by a networked controller board capable of controlling three stepper motor drivers simultaneously.  
  3. H-BRIDGE, This module is able to control the average voltage across a load, such as the spindle's DC motor, using a technique called Pulse Width Modulation (PWM).  
  4. RC SERVO CONTROLLER, RC servos, typically found in radio controlled airplane models, use feedback to control the position of their output shaft. This controller can set the position of up to 8 servos, and is used in the auto-pipetter toolhead.  
  5. MACHINING SPINDLE, A high-speed (20K RPM) spindle supports light subtractive machining. The spindle can be constructed entirely from off-the-shelf compoents.  
  6. VINYL CUTTER, A razorblade tool which allows 2D cutting of sheet material. Some applications are flexible circuit boards, stickers, silkscreen masks, and more.  
  7. REPEATING PIPETTER, This fluid dispensing toolhead was created in collaboration with MIT's Innovations in International Health program, and has uses in automated biology research and disease diagnostics fabrication.
  8. PLOTTER HEAD, A pen attached to the multifab can allow easy labeling of objects, caligraphy, etc... 
  9. 5 AXIS TRUNNION, This attachment permits 5-axis machining of components on the Multifab. Potential applications include variabl-helix screws, impellers, and 5-sided machining operations. 
  10. 1-AXIS MOTION CONTROL, Additional axes can easily be simultaneously controlled by adding them onto the network. The disadvantage as compared to a multiple-axis controller is increased network load.
  11. PLASTIC EXTRUDER, Based on the Rep-Rap project, this extrusion head will enable additive manufacturing in plastics such as ABS.
  12. JOG DIAL, The multifab can be positioned by hand using a networked jog dial. This interface can also provide more complex control of parameters typically adjusted on the computer such as feed rate.

Other Fab. All other tools needed to make something. Examples are the soldering iron, hand tools, and programming interfaces.

  1. SOLDERING IRON, A soldering iron with temperature adjustment over the network.
  2. AUTO BINS, Parts bins which light up to indicate where a needed component is located. This could be part of a computer-assisted-stuffing project.
  3. FUME EXTRACTOR, A fume extractor with a ring of LED lights around its intake.
  4. IN-CIRCUIT PROGRAMMER, A network-attached microprocessor programmer.
  5. NETWORK BOOTLOADER, A bootloader which fetches programs over Fabnet.

Measurement. Networked instrumentation such as a multimeter and oscilloscope. This is one area which will hopefully expand greatly on the road.

  1. MULTIMETER, A multimeter which displays and records its readings on the Fab-in-a-Box laptop.
  2. OSCILLOSCOPE, An oscilloscope which displays and records its readings on the Fab-in-a-Box laptop.

Autodoc. Everything related to making it possible to document a project "without thought".


  1. EYE-FI CAMERA, A camera which wirelessly tranfers its time-stamped images to the Fab-in-a-Box auto-documentation software.
  2. RFID READER, Keeping track of which hand tools were used, and when, is made easy with an RFID reader.


Some of the components were never developed, and most of the building related file links can not be opened. Probably all the files are somewhere on the internet, it would be terrible if they get lost forever. I REALLY hope someone publishes them as open source soon.


Here is the Fab-in-a-Box website:

http://mtm.cba.mit.edu/fabinabox/

PDF presentation:

http://mtm.cba.mit.edu/fabinabox/fabinabox.pdf

3d printing low cost open source laboratory equipment by Dr. Joshua Pearce




Save tons of money on your science equipment budget or start DIY science lab. It is easy ...

Open source lab homepage:

http://www.appropedia.org/Open-source_Lab

Here is a link to an open source calorimeter:

http://www.appropedia.org/Open-source_colorimeter

Here is the Thingiverse collection of 3d printable science instruments:

http://www.thingiverse.com/jpearce/collections/open-source-scientific-tools/page:1


You can build the 3d printer yourself as it is also open source, detailed instructions are available, check out the post about it here:

http://diy3dprinting.blogspot.com/2013/12/appropedia-most-delta-3d-printer.html


here is 3d printable open source spectrometer:

http://diy3dprinting.blogspot.com/2013/09/publiclaboratory-mobile-3d-printed.html


3d printable calorimeter







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