Showing posts with label laser cutter. Show all posts
Showing posts with label laser cutter. Show all posts

New DIY CO2 Laser Cutter Project

Here is a new DIY CO2 laser cutter project from Instructables. It was developed by Michiel Deschout and uses relatively available materials and parts like 3030 aluminum T-slot profiles, Arduino and some 3d printed parts. The total cost was some 1900 Euro.
The presented setup uses 40W laser, but the power could probably be increased.






Very detailed step-by-step build guide with all the files can be found at:

https://www.instructables.com/id/Make-Your-Own-High-Quality-CO2-Lasercutter-With-To/



Here is the back side with 3d printed holders for the CO2 laser tube:


DIY Mobile Laser Cutter in 3D Printed Frame by Josh Hughes

Josh Hughes is developing a DIY handheld mobile laser cutter and engraver in 3d printable housing. In theory with this device, you would not be limited by a surface and it could work on a battery power.


Here is a design study:





Here is a model of 3d printable enclosure body, the design is now more refined with more ergonomic side handles:



Here is a prototype working with, what seems like, salvaged laser diode and optical drives:




You can follow the process on developers YT channel:

https://www.youtube.com/channel/UCTzJuMQVJcEWoAwnt5dS5wQ


Laser engravings made as a test 


Upcycle your old Prusa into a laser cutter

Jon aka. Dr3vil used a parts form old Prusa Mendel and made a close chamber DIY laser cutter / engraver. He documented his project on Thingiverse.

Jon writes:
I wanted to add a laser cutter/engraver to my shop and decided it would make a good design challenge based on recycling a Prusa Mendel - Essentially a frame of 5/16” threaded rod and 8mm rod with LMU88 bearings. The CAD models had to be simple to print, make what you can, buy what you absolutely must, and source locally. Ultimately this project is a primer for building gen III of my 3D printer and a larger gen II laser of many watts. As such I’m sharing an ‘as-is’ , ‘it got me to operational’ dump of the project STL’s, sanding and part prep will be required.

Firmware is Marlin configured for CoreXY. It was helpful to set a dummy thermistor value as this allows using the print bead and hot-end outputs as switches from gcode (M104 S100 and M140 S100, send S0 to turn off). The fans and laser power supply are switched, as usual fan PWM modulates the laser through M106.

Gcode generation is either by Jtech Inkscape plugin or 305 Engineering’s raster generator. For engraving PCB’s I ended up modifying 305’s code, borrowing a page from Jtech. The first change was having laser off moves run at full speed, since acceleration is handled in firmware this shaves a lot of time off the job. The second change was to have a pause when turing the laser on or off as to allow the edges of the burn to be more defined, 200ms was enough. Finally adding pre and post geode safe the machine when done and get in position.






























For files and instructions go to:

http://www.thingiverse.com/thing:2120327

Keep in mind that it is a work in progress...

3dpBurner Open Source Laser Cutter and Engraver

3dpBurner is a DIY laser engraver and cutter project that uses 3d printed parts for the structural elements and movements. It also uses many standard parts like laser diodes and Arduino to make it work.

Here is what the developer writes about this project:
It is created with the same RepRap concept, by using 3D printed parts and some easy to find "vitamins" (non printed hardware).
I tried to design as cheap as possible, by using common electronics and a "low power" laser (a laser diode).
The X/Y working area is fully customisable by simply cutting the rods to desired length.
The max object height for working can be up to 50-60mm.
3dpBurner basically uses 3D printed parts, 8mm rods, M3/M8 hardware, some small bearings and a pair of GT2 pulley/belts. I got most parts from my "old" RepRap printer.
Motion is controlled by Arduino UNO, a CNC shield and a pair of Pololu based stepper drivers for driving two NEMA17 stepper motors.

The laser module is cooled by heatsink and forced air (small fan) and is drived by a constant current driver.
Personally I'm using the popular NDB7875 1.6W blue laser diode (note this diode is sold as being capable of up to 3W when overdrived), but you can use your own diode (DVD recorder, BluRay, M140...).

While 3dpBurner can be controlled by mostly GRBL based applications (gcode senders), i create a pair of Windows based ones. They provides an easy control and optimized gcode streaming for the GRBL firmware and also can be used for convert images to gcode files for gray scale engravings.

3dpBurner in action:



Project homepage with all the instructions how to make one:

http://3dpburner.blogspot.com/



Kiri:Moto Web Based Slicer for your 3D Printer, Laser Cutter and CNC Machine

Kiri:Moto is a new free web based slicer that can be used for FDM printers, laser cutters and CNC machines.
Kiri:Moto is an extensible, multi-purpose slicing and visualization engine that produces output for:
  • CAM : 3 axis CNC toolpaths
  • FDM : GCode for 3D printers
  • LASER : DXG / SVG cut paths
  • Onshape : Directly Integrated
  • Thingiverse : Thing App

Left menu options:





























Here is a more detailed video playlist with all functions presented:




Try it live at:

https://grid.space/kiri

You can also visit the project wiki for more information at:

https://github.com/GridSpace/gridspace.github.io/wiki/Kiri:Moto


OpenSLS Laser Sintering 3D Printer Made From Hacked Laser Cutter

Rice University bioengineering researchers have hacked a cheap Chinese CO2 laser cutter into a low(er)-cost laser sintering 3d printer and used it to produce fine objects such as liver structures. They claim it can be made under 10000 USD.
Materials used on it are nylon, sand, Candelilla wax, polycaprolactone (PCL) and other. 
Since there is a 40-80 W of laser energy, they use custom build inter gas module to prevent burining of the material.  

They have also made it open source, which deserves some gratitude from the community! Thank you Rice team! Sharing is caring!



























Here is the short presentation video:




Here is the powder distribution mechanism in action:



Project has a very detailed and extensive documentation well worth reading if you are interested in laser sintering and bioprinting.

GitHub with all the files:

https://github.com/MillerLabFTW/OpenSLS

Rice Uni news article:

http://news.rice.edu/2016/02/22/modified-laser-cutter-prints-3-d-objects-from-powder/

Ver detailed RepRapWiki page:

http://reprap.org/wiki/OpenSLS

Detailed PLOS research paper:

http://journals.plos.org/plosone/article?id=10.1371/journal.pone.0147399

If you want to make something similar, do keep in mind that lasers are dangerous, and nylon powder and simillar micro-powder materials are flammable and can also go KA-BOOM. Stay safe kids.

Here is the photo gallery:



LaserWeb Open Source Laser Cutter Control Software

LaserWeb is powerful open source laser cutter and engraver control software. Perfect choice for your self-build laser cutter or upgrading a cheap Chinese Co2 laser device.

LaserWeb description and features:

Node.js based, Windows/Linux/Mac/Raspberry Pi/Vagrant supported, host software for Lasercutters/Engravers running Marlin/Smoothieware/Grbl/LasaurGrbl with integrated parametric Gcode generators, Raster support, as well as Raster and Vector Engraving. SVG and DXF supported for cutting, PNG, BMP, JPEG support for raster engraving.
It works on all platforms from Windows, OsX,  various linux distros and Raspberry Pi.

Here is a demo video:


GitHub repository:

https://github.com/openhardwarecoza/LaserWeb



Glowforge 3D Laser Printer or Laser Cutter and Engraver

Glowforge presents their device which they named "3D Laser Printer". The name itself is somewhat misleading and there are many negative comments about it on this video. It is not an additive manufacturing device but a desktop laser cutter and engraver.

Other than confusing name, the machine itself looks interesting, relatively low in price - USD 1995 on preorder - and comes with model catalog of stuff you can cut or engrave.

Technical specifications:
  • 12” x 20” (Glowforge Basic)
  • 20” by ∞ (Glowforge Pro)Software
  •  Drag-and-drop with live preview
  • Trace mode engraves over drawings
  • JPG, PNG, TIF, SVG, AI, DXF, PDF, & moreHardware
  • Dual cameras: wide angle & macro
  • Custom 40W (basic) / 45W (pro) laser
  • Optical thickness measurement
  • Continuous realtime autofocus
  • Detailed specifications: http://glowforge.com/tech-specs/

Here is a longer and detailed video presentation:




General description video:



Glowforge homepage:

http://glowforge.com/

You can see various things that can be lasercut on Glowforge Pinterest:

https://www.pinterest.com/glowforge/



DIY 3D Printed CO2 Laser Tube is Uber Cool

A guy under a YT username 1kreature started developing his own 3d printed N/CO2 laser tube. He has achieved some great results! Soon we can print some cool laZors!





... and here is more successful ignition with better vacuum:




He still has not published his files, but he is still developing the project. Sure, it will take some time and effort to perfect it and you will need some experience in building it but did I mention how cool lasers are!?

Source:

http://hackaday.com/2015/09/13/building-a-3d-printed-laser-tube/

If you want to learn more about build a CO2 laser by yourself check out this link:

http://jarrodkinsey.org/co2laser/co2laser.html





Endurance L-Cheapo Laser Engraving and Cutting Attachment

Endurance L-Cheapo is a laser engraver / cutter attachment for your 3d printer or a CNC machine that will greatly expand its capabilities.

Key features:
  • L-CHEAPO is a 445 nanometer diode laser which easily mounts on your 3D printer or CNC mill
  • No additional power supply is necessary, and it will not interfere with normal use of your hardware
  • You can readily switch from laser to print/mill mode, use your existing software (Slic3r, Skeinforge, etc), and with no tools the laser can be removed in about 2 minutes
  • L-CHEAPO can cut paper and wood up to 3/16ths of an inch, and can engrave most non-metallic materials
Tech specs:
  • Laser Type Diode – No export restrictions
  • Laser Output 2100mW ± 15%
  • Focal length 10cm (variable)
  • Laser wavelength 445nm
  • Lens Type Crystal glass
  • Operation time Tested 48 hours continuous
  • Voltage 9-16V DC
  • Current draw 2100mA ± 10%
  • Price: $195 + shipping costs

Videos of L-Cheapo in action:











Here it is cutting acrylic:





Here it is cutting 6mm plywood:





Here is a laser attachment tool head for Ultimaker 2:




Endurance homepage:

http://endurancerobots.com/products/laser-cutters-accessory/





TwinTeeth home manufacturing PCB factory mulitool with 3d printer

There are more and more home manufacturing tools and TwinTeeth is one of the more developed I saw.
It is a multitool reversed Delta machine mainly orientated towards PCB manufacturing but it can serve as 3d printer also. It is fully open sourced with plans so you can easily build it yourself or customize it to your needs. True ability for distributed manufacturing.

It has following functions and exchangeable tool options:
  • UV Laser photoengraving on sensitive film or pre-sensitized boards using an ultraviolet laser.
  • Drilling vias and holes using any mini-rotary tool like Dremel® or Proxxon®.
  • Dispensing solder paste with precision on SMD PCB pads.
  • Plotting circuits with a permanent pen-maker
  • 3D printing knobs, casings, front-panels, even print circuits with conductive filament, or make circuits supports.
  • Milling/Carving soft materials or etching PCB copper with a v-bit (if you prefer this etching method).
TwinTeet core inverse Delta and replaceable toolheads in front of it







Here is a video of it in action:



TwinTeeth technical specifications from the project page:
  • Working area (X,Y,Z): 70x80x60mm reduced considerably to an “Arduino™ shield-size” because it's preferred to do something small but precise. Users rarely create big circuit boards and reducing the working area has some benefits: the robot is cheaper, more precise, more robust, smaller and more manageable. However, it’s scalable, so you can make it bigger if you want.
  • Motion: TwinTeeth is powered by three Nema 17 motors, lead-screws and anti-backlash nuts.
  • Speed: it can go as fast as 1200-1500mm/min.
  • Code: it supports G-Code, postscript and BMP files. Eagle CadSoft can export to postscript format very easily. Support BMP files means than in addition to PCBs it can also print and etch photos on copper, alu or bronze.
  • Laser: using the same PHR-803T optical pickup than DiyouPCB with a wavelength of 405nm.
  • Rastering: the robot draws the PCB circuits in rastering mode in a similar way any paper printer does: moving the laser (or the bed in our case) from one side of the printer to the other.
  • Resolution: In rastering mode it's printing at 600DPI resolution. The laser beam spot is approx. 0.04 wide when is focused. Incredibly thin! Theorically mechanical precision is 0.94um.
  • Auto bed-levelling – it keeps the bed flat with a tolerance of less than 0.01mm while the robot is moving. It’s very important to improve printing quality and provide precision.
  • Auto-Focus: - small focus differences on the PCB surface affect printing quality so implemented a robust focusing system which takes some points on the PCB and extrapolates the results with a bilinear equation. With that info the robot adjusts the focus automatically while printing.
  • Infrared focusing: the auto-focus system uses an infrared laser to avoid film blurring. Films or presensitized boards are only sensible to ultraviolet light.
  • Electronics – using the well known combination of Arduino™ Mega + RAMPS 1.4 + A4988 Motor Drivers. Improved the Pickup Driver Circuit developed for DiyouPCB and now it includes new features.
  • Precision fixture bed – it is very important to keep the PCB fixed to the bed while the robot is moving. Also, when printing two-sided PCBs you have to be sure that both sides are correctly aligned. TwinTeeth includes a precision aluminium fixture bed and dowel pins which allow correct fixing and positioning of the PCBs. A stencil is also included which helps to drill the PCB’s 4-positions holes.
  • Camera – included a small USB camera because it is difficult to see tiny details on high-density PCBs. The camera is also useful to set the home position which is very important to obtain accuracy.
  • 3D Printing:  FFF (Fused Filament Fabrication) with 1.75mm PLA/ABS and a 0.35mm extrusion nozzle. Printing quality is similar to any 3D printer you can find in the market.
TwinTeeth software:
  • TwinTeeth Firmware: deeply modified Marlin firmware to support multiple tools, manage and control the laser, implement the auto-focus system, print in rastering mode, improve the buffering, and much more.
  • TwinTeeth Management Console – TwinTeeth comes with a new easy-to-use management console which includes functionality specially designed for the multi-tool environment. Included functions to calibrate the printer, move the axis (jogging), and adjust the parameters of each tool. This software communicates with the robot through an USB 2.0 port.
  • TwinTeeth Eagle ULPs – developed some ULPs (Eagles’s user language programs) to generate the drilling and paste dispensing g-code files. You can also use the files generated by other ULPs like PCBCode.
  • Eagle Cadsoft – It is a popular electronic CAD software company. They provide a freeware version for non-commercial use. It easily generates the postscript, drilling and solder paste dispensing files which TwinTeeth uses to make the circuits.
  • 3D Slicing software– for 3D printing you can use any slicer software like Slic3R or Cura.

TwinTeeth homepage:

http://www.diyouware.com/front

Since it is an open source project you can get all the files to make it here and start your own home PCB factory:

http://www.diyouware.com/twth_getit


axCut DIY laser cutter

Damian Axford is developing new open source DIY laser cutter. axCut is influenced by nopheads Mendel90, BuildLog 2.x and Lasersaur. It is still under development but it looks very promising. I'll follow the project since I'm getting more and more interested in laser cutters.



axCut project requirements:
  • 40W CO2 laser (with space to upgrade to at least 80W - i.e accommodate a 1000mm tube with water cooling)
  • Bed size to accommodate A1 stock - design files use 850mm x 600mm with 30mm margin all round
  • Fully enclosed
  • Allow for pass-through (i.e. very long items)
  • Allow for high/tall items and "autofocus" via motorised bed (150+mm travel)
  • Have unobscured front access for loading/unloading parts
  • Bench-top design (may integrate a bench at a later date)
  • Side connections for extraction and cabling (i.e. power, usb)
  • Investigate using reprap s/w stack vs Mach3 - I'd really like to leverage as much as possible from the reprap community (e.g. modified sprinter firmware)
  • Budget target of £1500 (max £2000)

http://axrap.blogspot.com/

axCut GitHub repository with all the files:

https://github.com/Axford/axCut

You can learn more about Lasersaur cutter that inspired axCut here:

http://diy3dprinting.blogspot.com/2013/09/lasersaur-open-source-laser-cutter.html

Pictures of axCut:







Habu dual extruder 3D printer and laser cutter hybrid

Habu is combination of dual extruder 3d printer and detachable laser cutter / engraver. It is home brew DIY printer made by Reddit user Ridgeback111.

























From the Habu description:
It's based on a hybrid Mendel90 / Prusa i3. It has dual extruders and a laser cutter. Took about two months to design and build. The plastic parts were printed on a Printrbot Jr.
Technical specifications:
200x200x200mm build volume, custom designed/printed dual filament extruders holding J-Head Mark-V hotends with dual 40mm cooling fans, 80mm print cooling fan/with custom bio hazard grill, 1.7W laser cutter(jtechphotonics)/(able to hack through/etch paper, plastics and 1/4" wood), MK3 aluminum heated bed, six(!) Nema17 stepper motors, Megatronics V2 computer with DRV8825 1/32 step motor drivers, all extruded aluminum construction, GT2 timing belts/gears, M8 Z drive screws on vibration dampening couplers, all axis movements are tracked by gantry plates with precision rails and matching (ball bearing) wheels. This printer will print PLA, ABS, HIPS, PVA, Nylon, etc... Foot print is 20 inches wide x 22 inches deep x 17 inches tall.

Habu cutting balsa wood:




Reddit thread about the printer:

http://www.reddit.com/r/Reprap/comments/1sbryk/my_home_brew_3d_printer_and_laser_cutter_combo/


Openbuilds page on the Habu:

http://www.openbuilds.com/builds/dual-extruder-3d-printer-and-laser-cutter-combo.291/


Constructable - laser pointer guided laser cutter

Smart people of Uni Postdam made this hand guided laser cutter. User draws with laser pointer and laser cutter follows the path. There are different laser pointer types for different materials which trigger different operations by laser cutter.







Project homepage:

http://www.hpi.uni-potsdam.de/baudisch/projects/constructable.html

Detailed paper in PDF:

http://www.stefaniemueller.org/wp-content/themes/f8-lite/images/constructable/2012-uist-mueller-lopes-baudisch-constructable.pdf





How to upgrade your 3d printer into laser cutter or engraver

Adding laser cutting or engraving to your 3d printer will make it into much more powerful tool and let's face it: everything is infinitely cooler with some lasers on it.

Here are two solutions if you want to transform your 3d printer into tabletop miniature Death Star and decide to laser cut / engrave some shapes or engravings into balsa, acrylic, Mylar or other suitable material ...

Universal Laser Attachment for 3D Printers Stand Alone System


Is freely available rough project with code and schematics published on Thingiverse. You will need more hands-on previous experience with Arduino programming, electronics, soldering, laser diodes and putting it all together.































http://www.thingiverse.com/thing:140663
by James Sesler (http://www.youtube.com/user/MrInventWorld?feature=watch).
It is work in progress and further upgrades and refinements are possible.


Laser-Bot Personal Manufacturing System by J Tech Photonics


This is more advanced finished commercial laser kit with laser diode and amp driver board that is compatible with several printers like some RepRaps, Makerbot Replicator 2 and 2X, Felix Printers and Makerbot Thing-O-Matic.
They provide their own G-code "LaserEngraver" plugin to convert Inkscape drawings.


Laser Bot hardware setup 

Laser Bot workflow




















































Here is their laser kit cutting balsa wood:





Here is a video of it in action cutting thin Mylar transparency film sheet into soldering stencil.






Laser diode head























































Kit is priced slightly over 220 USD.

Technical specifications from product page:

This kit is a combination of the popular 1.7W 445nm Laser Diode Component and the 2.0 Amp matching laser driver kit with a 12V adapter. This includes everything you need to get your laser up and running in your product or project. We now even cable the laser with a Mini Fit Jr. connector at 2.5 feet to make it even easier to hook everything up! The kit includes:
1.7W 445nm Laser Diode Component (now with 2.5′ Mini Fit Jr. Connector Cable included)
2.0 Amp Adjustable Laser Diode Driver Kit, 8V Compliance
Power Adapter 12V 2A, US Style Plug
Laser Specifications:
This multi transverse mode laser diode component is pressed fit mounted in an aluminum housing and has an aluminum mountable heat-sink. The front of the component contains a glass collimating lens for the laser output.
Absolute Maximum Ratings:
Item Absolute Maximum Ratings Unit
Forward Current (Tc = 25°C) 1.7 A
Allowable Reverse Current (Tc = 25°C) 85 mA
Operating Case Temperature 50 °C

Electrical / Optical Characteristics
Item Min Typ. Max Unit
Optical Output Power 1.6 W
Dominant Wavelength 435 455 nm
Threshold Current 80 220 mA
Operating Voltage 3.7 5.5 V
Beam Divergence Full Anlge (1/e^2) // 5 14 25 deg.
Beam Divergence Full Anlge (1/e^2) – Perp 30 44 50 deg.
Driver Overview:
2 Amp Version, 12V adapter Kit
This version of the popular High Current Laser Driver offers up a lot of current in a small package for an excellent price. The design team perfected several versions of this driver to give a quality current source with a large compliance voltages with both adapter choices to be able to work with most every laser diode. They packed it with multiple features and made it capable of interfacing with even the oldest of your equipment in your lab or the newest wiz bang in your product or system. This version includes a 12V power adapter that will provide 8 volts at maximum load of 2 amps. This can be used to power higher voltage laser diodes in the 4-7 volt range like the 445nm laser diode component. It can also power IR laser diodes in the 2-4 volt range, but it might need additional cooling fan if left on for extended amounts of time.
This driver will provide 1 amp of constant regulated and protected current to the diode. Configurable current limits with jumpers for 0.5 and 1.0 amp settings and adjustable output with an analog trim pot. It also can be remotely controlled with an opto isolated input with a super huge range of acceptable voltages for turning your driver on and off. Does your equipment in your project or system that you want to interface with have backwards logic? No problem! There is a jumper for choosing inverted or non inverted logic as well! Perfect for integrating into any final product or project.
Features:
High power current source for driving Laser Diodes and Light Emitting Diodes.
Current Range of 2 Amps.
Current Ranges are adjustable in 500ma increments.
No need for extra cooling at maximum load. (depends on power adapter and compliance voltage.)
Soft start for diode protection.
Reverse diode and ESD protection.
Thermal Protection and Over Current Protection.
Compact Size.
CW Mode and Input Control Mode.
Digitally isolated control input.
Control from CW to 5KHz.
Configurable Input signal: Inverting /Non-Inverting.
Multiple connector options for both Laser/LED output and control input.
LED status lights for input laser enabled and laser on.
Optional fan for extra thermal stability.
Specifications:
Specification HCDBSA 2 AMP
Current Source Range: 0 – 2 Amps
Current Limit Jumper Settings: 0.5, 1.0, 1.5, 2.0 Amps
Compliance Voltage w/7.5V adapter: 3.5 Volts
Compliance Voltage w/12V adapter: 8 volts
Current Resolution: 0.1%
Current Adjustment: Analog Trim Pot
Current Range Accuracy Always greater than limit, no more than 15%
Laser Diode Protection: Soft Start, Reverse Voltage, Current Limit, Thermal Shutdown
AC Adapter Input Voltage: 100 – 240 VAC
Control Signal Digital Isolation Voltage: 4500 Vrms
Minimum Control Signal ”Turn On” Voltage: 2.8 Volts
Control Signal Maximum Voltage: 36 Volts
Control Signal Maximum Current: 50 ma
Control Signal Maximum Frequency: 5KHz
Connectors: Screw Terminal and Molex Mini-Fit Jr™ Connectors
Operating Temperature: 0 to 40 °C
Storage Temperature: -40 to 70 °C
Dimensions: 2.85″ x 2.1″

http://jtechphotonics.com/?page_id=333


Here are some previous post on DIY 3d printers turned into desktop laser cutters / engravers, some are more advanced then others:

http://diy3dprinting.blogspot.com/2013/09/more-diy-reprap-laser-cutters-and.html

http://diy3dprinting.blogspot.com/2013/07/laser-cutting-with-prusa-mendel-i2.html


STAY SAFE! USE PROTECTIVE EYEWARE!


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