Showing posts with label guide. Show all posts
Showing posts with label guide. Show all posts

MakersMuse guide for buying cheap 3d printer parts

Angus from Maker's Muse shows us his guide for buying low cost parts from various online sources. take a look if you want to source parts for cheapest DIY 3d printer possible. NEMA motors are too expensive? No problem he found 2 USD motors that can be hacked to provide more power ...




They have many interesting videos at: https://www.youtube.com/c/makersmuse

How To Repair a Molten Extruder

GuruBrew had an extruder melt down and he made this extensive video guide on how to repair the damage. Very useful learning material.





Here you can see the extruder gear bent out of axis due to heat melting it:


Compilation Of Tutorials On How To Build A 3D Printer Or Small CNC From Junk Parts

Here is a small tutorial links compilation that will grow in the future on how to make a simple and ultra cheap 3d printer or CNC from reclaimed or junk electronic and structural parts. Tutorials are very detailed and will help you to start with this technology, educate someone or save some parts form trash.

Beginners junk optical drive DIY 3d printer 





Instructables guide:

http://www.instructables.com/id/Complete-newbie-step-by-step-3D-printer-with-all-p/


CD/DVD Drive CNC-3D Printer


Here is another machine made from discarded optical drives it is used as small CNC and plotter.




Step-by-step build guide:

http://www.instructables.com/id/Compact-CNC3D-Printer/

Ad(strap)apto


This is a hackable 3d printer based on common drawer runners or rails. You can purchase them or take them from junk furniture.





Detailed construction guide:

http://www.instructables.com/id/A-low-cost-3D-printer-with-basic-tools/


Rugged and raw DIY style ... it is worth to gut some kitchen cabinets to build it ...


How to embed electronic components into small objects during 3d printing


Jason Brownstein published a detailed tutorial on how to embed electronic components into 3d printed objects as they are being printed. He published the accompanying g-code also so you can adapt it for your projects. he used an example of a Lego block with small led light.



Detailed guide can be found at:

http://www.lunchboxelectronics.com/how-to-embed-electronics-into-a-3d-print

Simple and affordable DIY hot end building tutorial

Andy M made this great video tutorial on how to make a simple and cheap metal hot end from affordable common parts.


Great job Andy!

For a tutorial on how to make a nozzle out of a single brass nut look at:

http://diy3dprinting.blogspot.com/2013/09/how-to-make-3d-printing-hot-end-nozzle.html



How to research 3d printing patents

After a guide on how to copyright your 3d printed work here are few sources that shows you all the steps needed for patent research if you want to apply for your patent or protect your work from being patented by someone else (like a big corporation).
They cover mostly US Patents and Trademark Office but remember that patenting is big international issue.


Source, full size image and more info:

http://www.entrepreneur.com/article/244693

Here is the official guide by USPTO:

http://www.uspto.gov/products/library/ptdl/services/7_Step_US_Patent_Search_Strategy_Guide_2014.pdf

Here is video showing the main steps:



How to copyright your 3d printed work

Copyright is one of the most important issues of our age. Do you know how to use it to protect your 3d printing work? What can be copyrighted? What can you licence on a 3d object?

Here is an excellent White Paper guide written by Michael Weinberg on how to licence elements of your 3d printed / 3d printable object. It is a must read for anyone dealing with 3d printing and design!

Here is an short overview from the document:
A Three-Step Process In order to understand what it is you are licensing, this paper proposes a three-step process:
Figure out which elements of your object or object file are eligible for copyright protection
This can be much harder in the world of physical objects than it is with exclusively digital works. Unlike with code or photographs, with physical objects you may actually have to search out what parts are and are not protected by copyright. You may also need to make a distinction between the object and the file that represents the object—something that rarely occurs in the more traditional copyright world. While this can be complicated, this paper will try to make it as intuitive and straightforward as possible.

Understand what copyright does—and does not—allow you to control

Although it sometimes can feel otherwise, a copyright that protects a work does not control every use of that work.1 Understanding what your copyright allows you to control— and what remains out of your control—is critical to thinking about how to license things. For example, you may have a copyright on a file that represents an object, but not on the object itself. In that case, you should be clear-eyed about the fact that even the most restrictive license on the file will not stop people from reproducing the object without your permission.

Choose your license

After you understand what parts of your work are protected by copyright, and what that copyright protections actually mean, it is time to think about licensing. Once you understand what you have the legal right to control, you can start deciding how you want to exercise that control. This Paper is Only About Copyright Your 3D object might be protected by more than copyright. It could be protected by patent, or by trademark.

So why is this paper only about copyright?

Mostly because copyright protection is free. If you create something that is eligible for copyright protection, it automatically gets copyright protection free of charge. There are good reasons to register your copyright, but registration is not required for protection. This means that you get a copyright without ever filling out paperwork, consulting a lawyer, or even wanting it in the first place

Here you can download the entire guide in PDF format:

https://www.publicknowledge.org/assets/uploads/documents/3_Steps_for_Licensing_Your_3D_Printed_Stuff.pdf

This White Paper was published by Public Knowledge on March 06, 2015: Public Knowledge is a non-profit Washington, D.C.-based public interest group that is involved in intellectual property law, competition, and choice in the digital marketplace, and an open standards/end-to-end internet.

Only issue that needs further clarification is how 3d printing copyright works in international environment. You create a 3d object in one country, publish it on a repository in second county, someone in third country downloads it and does something against your licence...



THE BATTLE OF COPYRIGHT
Source: http://commons.wikimedia.org/wiki/File:THE_BATTLE_OF_COPYRIGHT.jpg
Here are some guidelines for patent research:

http://diy3dprinting.blogspot.com/2015/04/how-to-research-3d-printing-patents.html


How to build the cheapest DLP SLA 3d printer for under 500$ including projector

This is probably the cheapest DLP SLA 3D printer that you can build yourself for some 500 USD including the projector!

"Little Dipper" has a simple design that anyone can replicate with some basic DIY skills and it makes prints with reasonable quality.
The most expenisve par is the projector which you can get dfor some 350 USd new, but you could probably get it used somewhere. Other parts include simple z axis movement (screw or belt driven) on wood frame and Ramps 1.4 or Arduino controlled electronics.

Simple plastic vat and z axis screw drive

Objects 3d printed on Little Dipper

Objects 3d printed on Little Dipper. You can see the layers, but the quality is still great for the price.

Objects 3d printed on Little Dipper


Little Dipper DIY DLP Sla 3d printer. You can see all the elements with DLP projector on top.

Here is the project description from the makers:

How it works?
A DLP projector is used to cure UV setting resin one layer at a time while a moving axis drops incrementally into the vat of resin. A projected slice cures each layer and builds the part. This style of resin printer is different from a FormLabs 3D printer and some others in two ways.
  1. It uses a DLP projector rather than a laser to cure each layer.
  2. It shines the light source from the top rather than up from the bottom.
Advantages over laser based bottom up and DLP bottom up designs:
  • Simplicity
  • Lower start-up cost
  • Modifiable to bottom up
  • Fast build (~1 evening)
Major Components and Materials:

DLP projector

There are 2 known choices, although others may work.
  1. Acer P1283 DLP Projector
  2. Acer H6510BD DLP HD projector
Linear Slide/Axis

Almost any linear axis that is belt driven or screw driven will work. Project uses a minimal version of this:
http://www.openbuilds.com/builds/v-slot-lead-screw...
A more budget minded and adventurous person could even choose a drawer slide, but you may find that rigidity and smooth sliding in the z-axis will be a useful feature.

4x4 sheet of 1/2in MDF or equivalent material and hardware

The version shown here is as simple as it gets. 2 pices of MDF cut to provide a mount for the axis, projector and stable footing for the machine. Pretty much any kind of enclosure can be designed for this 3D printer. Your main objective is frame rigidity and ambient light blocking.

Ramps 1.4 or Arduino based electronics capable of running at least (1) nema 17 stepper motor
This build features a RAMPS 1.4 board, stepper drivers and an Arduino Mega 2650 with standard Sprinter firmware. There are some basic modifications needed depending on the hardware you choose. None of these modifications constitute needing to know anything in-depth about programming. The firmware used is modified for 5/16 standard threaded rod and has end-stops disabled. You can modify this firmware using the Arduino environment to further suit your needs.

UV Resin

Makerjuice.com, Madesolid.com are the two most seemingly popular and affordable options for UV resin suitable for DIY resin printers such as the one featured in this build. This build has been tested with G+ from Makerjuice. Funtodoo, Form1+ and Spark/Ember resin formulations are likely suitable.

Build Platform and Plastic Tupperware vat

This build includes plans for a build platform that fits a specific set of Tupperware available at "wallyworld". The benefit to the type chosen in this build is that you get a variety of sizes that scale easily, so that extensive design modifications are not needed. You will also need additional containers for post-cure/clean up of your resin parts.

Control Software and Slicer

Creation workshop is used to control and slice 3D models. Download Creation Workshop here.


Here is Instructables page of a project with detailed build guide, software and everything nneded to build it:

http://www.instructables.com/id/Little-Dipper-SLADLP-3D-printer-for-under-500-proj/

This project was developed by Instructables user "marshallpeck". Kudos to you sir! You can also see more at: https://www.facebook.com/protobuilds/ or http://protobuilds.com/ .

All the recent developments in SLA 3d printing make me think that it is the future for home and hobby 3d printing. We need more affordable resin materials and more low cost parts.

UPDATE:

Thanks to Reddit commentator "Panaetius" here is a link where you can start to research on how to hack or prepare a DLP projector for using it for SLA 3d printing. It describes basic concepts and example of modifications to color wheel focus / lens mechanism and UV filters.

http://www.os-rc.com/en/ilios-documentation-page/37-11-projector-modifications

UPDATE:

Chimera is even cheaper SLA DLP machine made from second-hand and scrpa parts for under 60USD:

http://diy3dprinting.blogspot.com/2015/10/chimera-dlp-3d-printer-you-can-build.html




How to install simple and effective automatic bed leveling

GuruBrew has published this excellent video tutorial on how to make your own automatic print bed leveling.
It looks easy and it will help you with your calibration and improve print quality. It takes a normally closed micro switch and a small RC servo, customized Marlin firmware and 3d printed probe mechanism.

Here is the video guide:


Thank you for sharing Guru!


How to heat press metal inserts into ABS 3d printed objects with simple DIY tool

Steve Graber presents great way to insert metal parts (in his case metal nut-serts) into 3d printed ABS object (it would work with PLA and other probably).
He uses hot end mounted on a drill press which heats the metal part which is then melted in the 3d printed part by pressing it downwards.
The parts looks almost like commercially produced. The fused metal inserts are probably very strongly bonded into plastic around them.
So Steve hacked and merged a hot end and a drill press to create a new tool!

Here is his explanation of the process and his contraption:




Here is the hot end mounted on the drill press:




























Thnx Steve!

Simple DIY 3d printable insectoid robot powered by Arduino

Here is a simple robotic walker that you can make yourself. It is powered by 9v battery and Arduino Uno controlled. It looks like ideal project for school or beginner robotics learning.
The project is developed by Instructables user Bit-Boy. Kudos Bit!

You will need lots of screws ... like really ...

All the files, code and detailed building instructions can be found here:

http://www.instructables.com/id/3D-Printed-Walking-Robot-Klann-Linkage/?ALLSTEPS

here is a video of this insectoid robot moving:



How to use friction welding to repair and make 3d printed objects

Here are two video guides by youtube user Scorch on using a Dremel based DIY friction welder. Great work Scorch!

Here is a video on how to make a Buckyball from 3d printed hexagons:



... and video on how to repair 3d printed objects:




Friction welding works with both PLA and ABS.

While good people of Hackaday think this is a new 3d printing technique it is actually used for a quite some time now.

here you can see it in action making and repairing stuff:

http://diy3dprinting.blogspot.com/2014/01/how-to-friction-weld-plastic-with.html

... and here you can see a guide on how to make it work and make a small DIY plastic welder:

http://diy3dprinting.blogspot.com/2013/01/diy-friction-plastic-welder-by-fran.html

And if you want to use 3d printed plastic rivets for friction riveting things together:

http://diy3dprinting.blogspot.com/2014/01/3d-printed-rivets-for-friction-welding.html

If you want to go the ultrasonic way or DIY heat plastic welding in the "old school style":

http://diy3dprinting.blogspot.com/2012/12/diy-ultrasonic-plastic-welding.html

And here is how a friction welding seam looks like (from Scorch's video):











Quirky Bot is simple DIY 3D printer with wood base

Quirky Bot is simple and cheap DIY 3d printer developed by Spyhopper with plywood base.





























All the files, plywood cutting .DXF-s and instructions can be found at:

http://www.instructables.com/id/Woodbased-3D-printer/?ALLSTEPS


Here is video of Quirky Bot in action:




Here you can see more 3d printers made from wood:

http://diy3dprinting.blogspot.com/2013/11/diy-3d-printers-made-from-wood.html


How to design and CNC cut wooden enclosure for your 3d printer

GuruBrew made an excellent tutorial video with step-by-step instructions on how to design and CNC cut wooden enclosure for your 3d printer. Video is very detailed and will guide you trough the entire process with valuable tips & tricks, software and tools used.

This is what the enclosure looks like:

































The enclosure is made out of .25 an .5 inch MDF wood and acrylic (plexiglass) plastic. It was cut ona Techno CNC router. It is designed in Solid Works and CAM software was VCarve Pro and Mach3. It was made for Maker Farm Prusa i3, but the design could fit or be addapted to most machines.

Here is the video tutorial:





Here is a video of finishing the enclosure with Plexiglas panel windows:




GuruBrew has a great YouTube channel with many useful videos I'm subscribed to and would recommend you to follow him also ...


For other similar DIY wood enclosure projects check this post which features enclosure heated by scraped hair dryer heater:

http://diy3dprinting.blogspot.com/2014/03/diy-3d-printer-enclosure-made-from-wood.html


This style would go great with wood frame 3d printer, which I like since wood has natural and warm feeling.




Video tutorial on how to use Marlin EEPROM functions




You can store Marlin setting directly in EEPROM memory. On each boot, Marlin will automatically load these settings from EEPROM, independent of what your compiled Configuration.h says.

The Marlin EEPROM settings include the following:
  • Steps per mm
  • Maximum feedrates [mm/s]
  • Maximum Acceleration [mm/s2]
  • Acceleration
  • Retract Acceleration
  • PID settings
  • Homing Offset
  • Minimum feedrate [mm/s]
  • Minimum travel feedrate [mm/s]
  • Minimum segement time [ms]
  • Maximum X-Y jerk [mm/s]
  • Maximum Z jerk [mm/s]
Another excellent tutorial by ZennmasterM! He is producing some high quality video tutorials in field of 3d printing.

Here is also an additional post from Solidoodle wiki about Marlin EEPROM functions: 



How to check your 3d models before printing and validate STL files

Here are two useful presentations on how to improve your prints with pre-print validations tools.

Here is presentation on basic parameters to check and four software tools; 3D-Tool, MeshLab, MiniMagics an NetFab.




This STL file validation guide is based on NetFab http://www.netfabb.com and it deals with several 3d model / STL file parameters like scale and dimension, object orientation, wall thickness and other various STL errors.




Key parameters to validate a 3d model







How to unclog your 3Doodler




Your 3Doodler got jammed up and clogged? Here is easy tutorial how to clean it and unclog the nozzle. You will just need some simple tools and to watch out for heated parts.
Similar principles could be applicable on other 3d drawing pens. Be careful ... always stay safe and read the manual ...


Pliers or multitool always come handy ...


How to make a Data Crystal 3d model from large data sets

Scott Kildall made excellent tutorial where he described in detail how you can make "data crystal" 3d printable objects to visualize or present large data sets. Data sets can be anything, he used data sets from OpenData.

This data crystal represents incidents of crime data from San Francisco

Over 35,000 data points from 3 month period. Worse crimes (e.g. kidnapping) are represented by larger cubes and less severe crimes (e.g. possession of drugs) are smaller cubes.



























Detailed guide is at:

http://www.instructables.com/id/Data-Crystals-3D-Data-Visualizations-from-Open-Dat/?ALLSTEPS



Here is video of algorithmic data clustering to produce the model:




Here are more visualization projects where 3d printing is used to present 3d objects from data:

Video tutorials on how to make 3d models from CT data for medical applications:

http://diy3dprinting.blogspot.com/2014/02/how-to-create-model-for-3d-printing.html

How to hide data in 3d printed objetc shape:

http://diy3dprinting.blogspot.com/2014/01/object-steganography-method-to-hide.html

Printing molecules :

http://diy3dprinting.blogspot.com/2013/07/how-to-3d-print-models-of-molecules.html

Update (29.9.2014.):

Scott has new tutorials on how to make 3d models of sewer and water systems from processed data:

http://diy3dprinting.blogspot.com/2014/09/how-to-make-printable-3d-models-form.html


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