Showing posts with label Switzerland. Show all posts
Showing posts with label Switzerland. Show all posts

3D Printed Molds for Concrete Frame Canoe



Project description:
A research team from ETH Zurich used 3D-printed moulds to make the skeletal framework for this all-concrete boat, which won first prize for design innovation at the Concrete Canoe Regatta.
The boat race takes place every other year on the Rhine river in Cologne, Germany. It challenges participants to create the lightest and fastest vessel, and race it 200 metres without sinking. The competition allows no other material than concrete to be used.
For their SkelETHon canoe, the team from ETH Zurich relied on research that allowed them to fabricate large-scale concrete building components, casting concrete in any shape using 3D-printed moulds.
"With 3D printing we have an almost unlimited geometrical freedom for making formworks, which was not available to concrete so far," said the team's Andrei Jipa. "Undercuts, microstructures, high-resolution details are now possible."
The moulds are made from recyclable plastic, and allowed the team to cast slender "bones" – some of which measured just 15 millimetres in diameter – from steel fibre-reinforced concrete.

Source post with more information:

https://www.dezeen.com/2017/06/27/eth-zurich-team-designs-all-concrete-skelethon-canoe-slender-3d-printed-bones/

Cytosurge FluidFM µ3Dprinter is world’s first sub-micron metal 3D printer

Cytosurge AG, based in Zurich Switzerland, presents their revolutionary FluidFM µ3Dprinter which is world’s first 3D sub-micron direct metal printing machine.
This 3D printer could be used as an advanced tool for development of many new scientific and engineering applications from biology to nanorobotics.
It is one of the first steps towards practical manufacturing of parts for nanobots floating in your body to repair the damaged cells.







From the video description:
At the forefront of nanotechnology, additive manufacturing, life sciences and single cell biology, Cytosurge FluidFM µ3Dprinter is the world’s first 3D printer capable of delivering sub-micron resolution in direct metal printing, while offering scalability and good prospects in both production cost and speed.
The FluidFM technology opens a new world for metal object manufacturing and enables research opportunities in fields such as microelectronics, semiconductors, surface modification, microbots, sensors, material science and many other fields. Virtually any design can be offered to the system, including overhanging structures with 90 degree angles, without support structures or post processing steps.
High-precision surface modification processes can also be executed by printing ultra-thin or structured objects and by depositing multiple metals at the target surface. With the FluidFM µ3Dprinter various metals like Cu, Ag, Au, Pt can be printed.
The printing of other metals (Sn, Cd, Cr, Ni etc.) and various alloys are under investigation.


Company homepage:

https://www.cytosurge.com/page/micro3dprinting



3D Printable DIY 600 Watt Halbach Array DC Motor

Christoph Laimer, well known for his 3d printable motor designs, developed a new and more powerful DC motor. It has 600 Watts of output power and performs with more than the 80% efficiency. The magnets of the rotor are arranged as a Halbach array and the motor runs with a standard ESC widely used in different RC applications (plane, drone, car etc.).

This project is a perfect example how you can use 3d printing for some ver powerful and practical printable objects. This is not just another fidget spinner, THIS ROCKS!!!


Presentation video:





Construction tutorial video:





Testing with the propeller attached:




Project homepage where you can buy the files for 10 USD (well worth when you see how effective this design is):

https://www.makesea.com/web/cla/~/50612/profile/-/asset_publisher/Rl6cqGtVw4Vb/content/660-watt-3d-printed-halbach-array-brushless-motor

Very detailed step-by-step Instructables page:

http://www.instructables.com/id/600-Watt-3d-printed-Halbach-Array-Brushless-DC-Ele/



Six Axis Delta 3D printer from ZHAW

Oliver Tolar and Denis Herrmann, students from the Zurich University of Applied Sciences (ZHAW)  developed a six axis Delta 3d printer with movable build plate.,


Here is the video demonstration:




Sources with further information:

http://hackaday.com/2017/01/19/3d-printer-with-tilted-bed/

https://www.heise.de/newsticker/meldung/3D-Drucker-mit-beweglicher-Druckplatte-3594506.html


Six Axis Delta, image source: ZHAW

Christoph 3D Printes a Brushless Motor to Power his Flying Wing

Christoph Laimer designed and made a very functional DC brushless electric motor.

Here is a test of his 3d printed brushless motor, it explodes above 30000 RPM:




Project homepage with data and files:

http://www.makesea.com/brushless-motor


He used this motor on a DIY RC flying wing with success. He even developed and 3d printed the propeller.




Here is a link for the propeller page.

DIY 3D Printed Compressed Air Tank by CVRA

CVRA (Club Vaudois de Robotique Autonome) is a group of students and engineers passionate about robotics. It is based in Renens, Switzerland. They needed a compressed air tank for their robot project that could hold 4 bar (400kPa) of pressure.
They made several 3d printed prototypes in PLA and were successful in the end with tank holding some 6,5 bar sealed with some acrylic coating.
Interesting experiment, but be aware that pressurizing plastic containers with gas can lead to serious explosion.





















Here is the advanced prototype sealed with "Doc Blue" sealant pressure tested under water:




Project homepage with extensive information and progression of development:

http://www.cvra.ch/blog/2016/airtank

Here is the Hackaday post with lot of safety concerns and possible problems with this concept:

http://hackaday.com/2016/06/02/3d-printing-compressed-air-tanks/

Stay safe kids!

3D Printed Watch with Tourbillon Mechanism


Christoph Laimer devloped a working 3d printable analogue watch with Tourbillon mechanism.

Here is how he describes his project:
This is a mechanical watch with tourbillon and going barrel. The watch has a Swiss lever escapement, embedded in the tourbillon. It is driven by a 3d-printed spring, and runs 35 Minutes (a wire retraction spring made from steel would perform better). My watch is running with less than 0.5 Seconds deviation within one Minute.
The project demonstrates that the 3D-printing technology is developing. Compared with earlier generations of 3d-printers, the process works more reliable and more accurately.
The watch is designed with Autodesk Fusion 360, and printed with Ultimaker 2.
It is truly a masterpiece and work of great craftsmanship:




You can get all the files and 3d print it yourself:

http://www.thingiverse.com/thing:1249221


Here you can see a watchface and a parts of a spring mechanism. Layers of PLA are also clear to see.



How are large city and terrain map models 3d printed and assembled?

Here are two projects that demonstrate how you can make very large models of cities or terrain by connecting smaller pieces in larger frame.


3D Printed Model of San Francisco





Video description:

Behind the scenes 3D printed model of San Francisco:
Connex 500 printed 3d model of a portion of San Francisco. The model was created to aid real-estate developer Tishman Speyer in telling the story of urban development in the rapidly changing SOMA neighborhood. It can help with urban planning and building construction decisions that are better understood with the kind of physicality that only a real-world 3D replica offers compared to digital images or digital models.



























3D Printed terrain map of Canton Bern in Switzerland


3drucken.ch printed this terrain map of Canton Bern in Switzerland, made in scale 1:25'000 out of 340 tiles. 4.9 x 4.5 x 0.17 m. ca. 75kg PLA used, 12'000h total print time on 7 Ultimaker printers during 7 months.





Mobile phone 3d scanner application by ETH Zurich

Technology developed by ERH Zurich enables you to use your smartphone as 3d scanner. It is patent pending and not yet available for general public, but it shows a general direction of technology. There are probably development teams and investors crying now since it could make specialized hardware 3d scanners obsolete.




From source page:

Today the Computer Vision and Geometry Lab of the Swiss Federal Institute of Technology (ETH Zurich, Switzerland) announced on December 3, 2013 recent research results turning a normal smartphone into a mobile 3D scanner. 3D scanning aims to capture the geometry of the 3D world, however most existing solutions require a complicated setup, are often hard to use and might not always work outdoors. The technology was demonstrated publicly for the first time today at the International Conference on Computer Vision in Sydney, Australia.
Instead of taking a normal photograph, a user simply moves the phone around the object of interest and after a few motions, a 3D model appears on the screen. As the user keeps moving, additional images are recorded automatically and used to extend the 3D model. As all calculations are performed directly on the phone, the user gets immediate feedback and can select additional viewpoints to cover missing parts of the 3D model. This is an important advantage compared to solutions that batch process all the images in the cloud at a later time.
The app also makes it possible to visualize the state of the 3D scan from different viewing angles, allowing the user to cover all the areas of the object he is interested in. Having a solution on a mobile phone enables the acquisition of 3D scans on-the-fly anywhere. Our approach works in a wide variety of settings, including low-light conditions such as inside a museum. A user can capture a 3D model of a museum piece and interactively study it at home later. After reviewing the model, a user might decide to upload his 3D data to a cloud service to further refine the results.
By using the inertial sensors of the phone, the scanning process can be made simple, intuitive and robust. After the 3D capture is started, the system automatically determines the correct moments to extract camera images based on the user motion.
Contrary to image-only 3D capture solutions the app is able to determine the absolute size of the scanned 3D object, as well as the vertical direction. Because of the complexity of the calculations needed to reconstruct hundreds of thousands of points, the graphics co-processor (GPU) of the phone is used to enable a faster reconstruction and increase interactivity for the user.
The technology also allows the 3D capture of faces, giving a third dimension to portraits, profile pictures or images of loved ones.
Having a convenient way of getting 3D models of everyday objects, users will now be able to copy real-world objects by scanning a full 360 degree model of an object. The resulting 3D model can be used for visualization or augmented reality applications, or even be used for 3D printing, potentially at a remote location, effectively enabling the user to replicate an object.
The patent pending technology was developed exclusively by ETH Zurich and can run on a wide range of current smartphones.
Source:

http://cvg.ethz.ch/mobile/





Zeepro Zim dual extuder 3d printer

From Switzerland comes Zim 3d printer with, not one, but TWO extruders. Starting at 599 USD. It will also have some sort of protective refillable cartridges system for filament storage.







Specifications:
  • Build envelope: 5.9"x5.9"x5.9" (150x150x150mm)
  • Resolution: 80 microns per layer
  • Speed: 110 mm/s in ABS or PLA

It will go on Kickstarter soon.

http://www.zeepro.com/

http://zeepro3dprinter.tumblr.com/

http://zeepro.com/press-kit/Zeepro%20Zim%203D%20printer%20features%20and%20competitor.pdf

Update:


Zim is on Kickstarter now:

http://www.kickstarter.com/projects/1410146982/zim-the-first-dual-head-personal-3d-printer-fully








Medallion printing from Zeepro on Vimeo.




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