Showing posts with label waste. Show all posts
Showing posts with label waste. Show all posts

3D Printed DIY Battery Packs from Old Laptop Batteries

I found two old discarded batteries from HP and Lenovo laptops I owned which did not hold the charge and I was wandering what to do with them. I googled and found that they may actually hold 18650 battery cells that are still in working order. If the internal battery management system detects that even one of usually six cells is not in line with working parameters it will probably shut down the entire battery.

"Dead" laptop batteries. Used force and screwdriver to open them. Watch your fingers, you will need them trough entire life. You can see the 18650 LiPo modules in blue and green.

































I discovered that there a hundreds of projects using the same refurbished module ranging from simple cell phone power packs to large solar system batteries.

Here is a tutorial on how to make a replacement hand drill battery pack with 3d printer and 18650 modules from http://www.thingiverse.com/thing:1042761:



Here is a tutorial on how to create a larger battery pack with 3d printed frame modules for storage of solar power that can be used in small electric vehicles:




Thingiverse page:

http://www.thingiverse.com/thing:1320696

There is large number of 3d printed projects with 18650 battery modules:

http://www.thingiverse.com/tag:18650/page:1

Also take a look at: http://www.instructables.com/howto/18650/

Do keep in mind that you will have to test each module and that there will be some that are just dead and can not be used.

Since you can make battery of any size, you can literally make a Tesla powerwall equivalent for a fraction of the originals 3500+ USD price. This guy made a DIY Tesla powerwall for some 300 USD:





Think about it: a battery for your entire house for just 300 USD made from junk old laptop batteries. You will probably have many many questions so I strongly recommend checking the entire content on Jehu Garcia YT channel. This guy is a battery guru!

Soon I'm going to visit our regional electronic waste processing company in town of Slavonski Brod to see if they can give me more old laptop batteries to salvage the 18650 modules.

Do you have any experiences with 18650 batteries or any projects you made? Let me know in the comments!

Some people think 3D printing is not a good idea ...

...and they may have some good points. People from Additivism collective focus on general pollution by plastics and critique of consumerist society with more and more stuff being made that severs no purpose ...


























Some interesting bits I found in their presentation:

3D printing + spam + micropayments = tribbles
that you get billed for, as it replicates wildly out of control.

90% of everything is rubbish, and it's all in your spare room – or someone else's spare room, which you're forced to rent through AirBnB.

Source: @justinpickard

You can see a more detailed presentation at:

Laser Engraver from Discarded DVD Drives with 3D printed Frame

If you have few old DVD drives and an Arduino Uno you can make a simple laser engraver for some 15 USD. The supporting frame can be 3d printed or made from any material you can hack.































Here is the video of the same design with standard frame:





All files can be found at:

http://www.thingiverse.com/thing:375828

Detailed instructions are at:

http://www.instructables.com/id/Pocket-laser-engraver/?ALLSTEPS

Compilation Of Tutorials On How To Build A 3D Printer Or Small CNC From Junk Parts

Here is a small tutorial links compilation that will grow in the future on how to make a simple and ultra cheap 3d printer or CNC from reclaimed or junk electronic and structural parts. Tutorials are very detailed and will help you to start with this technology, educate someone or save some parts form trash.

Beginners junk optical drive DIY 3d printer 





Instructables guide:

http://www.instructables.com/id/Complete-newbie-step-by-step-3D-printer-with-all-p/


CD/DVD Drive CNC-3D Printer


Here is another machine made from discarded optical drives it is used as small CNC and plotter.




Step-by-step build guide:

http://www.instructables.com/id/Compact-CNC3D-Printer/

Ad(strap)apto


This is a hackable 3d printer based on common drawer runners or rails. You can purchase them or take them from junk furniture.





Detailed construction guide:

http://www.instructables.com/id/A-low-cost-3D-printer-with-basic-tools/


Rugged and raw DIY style ... it is worth to gut some kitchen cabinets to build it ...


Design your own 3d printer from recycled parts with this FreeCAD add-on and web services

If you want to make a 3d printer from electronic waste and recycled parts from junk 2d printer, you will find this software tools very useful. They generate model of a 3d printer with FreeCAD plugin based on the parts you have. It should help you enormously to design your own custom 3d printer from available parts.

Example of the generated 3d printer:



The projects are still in development and I don't have enough knowledge to test it out but it looks very promising. There seems to be a link between those two projects but I'm not sure what it is.

You can try the web applications where you can input all of the parts and their specifications and get the output FreeCAD design:

Retr3D https://www.wevolver.com/matthew.rogge/retr3d/main/description/ 

source code is available at: https://github.com/Maaphoo/Retr3d

or

https://cdn.rawgit.com/masterperson40/ewaste3Dprinter/master/config_generator/index.html

Here is the part of the web app menu with ton of options for various parts:



Github.io page (currently not working):

http://masterperson40.github.io/ewaste3Dprinter/

Source with comments discussion:

http://hackaday.com/2015/07/20/automatically-designing-3d-printers-from-e-waste/

Let me know if you have any experiences with it!

How to make a DIY plastic shredding device from wood pieces and metal pipe

dmwatkins developed and published this DIY plastic shredder that you can use to recycle your failed prints or scrap plastic to make new filament as a pre-processor for a filament extruder.

It uses some wood pieces and cut metal pipe and it is hand operated. Rough and basic but gets the job done.



Detailed build guide:

http://www.instructables.com/id/Plastic-shredder-for-making-3D-printer-filament/

Uber-cheap small CNC with fully 3d printable frame and salvaged motors

Instructables user wootin24 developed a small multifunctional machine that can be a small (very small) CNC, plotter or 3d printer. It has fully 3d printable frame and it is powered by junk optical drive motors.  3d printable frame and recycled motors make it very cheap to make ...



































All the files for this machine and instructions to make it can be found here:

http://www.instructables.com/id/Extremely-Low-Cost-3D-Printable-3D-Printer-Plotter/?ALLSTEPS

New sub-100USD 3d printer made from scrap optical drives

Here is a new small 3d printer project that uses junk computer parts to create a low cost 3d printer. You will need three stepper motors from CD/DVD drives, one NEMA17 motor and some other parts. Entire setup will cost you under 100 US dollars.

Detailed build instructions and all the files can be found at:

http://www.instructables.com/id/eWaste-60-3DPrinter/?ALLSTEPS























Here is video of it in action and showing print results at the end:



On of the small weaknesses of this project is the need for separate lasercut wood or acrylic frame. It can be used without glue or screws.

For a earlier, more rough project with junk PC parts see:

http://diy3dprinting.blogspot.com/2014/06/poormans-sub-100usd-3d-printer-made.html



Protoprint will produce filament from garbage in partnership with Indian waste pickers cooperatives






Protoprint is a social enterprise based in India that empowers waste pickers with the technology to produce 3D printer filament from waste plastic. They set up their waste plastic processing and filament extruder near waste sites and work in partnership with waste pickers cooperatives to establish the supply chain and provide more earnings for waste pickers.

Protoprint also sells 3d printers and wants to establish community 3d printing centers. 
Very interesting story, I hope we will here from it more in the future.

www.protoprint.in





3d printing with waste coffee and clay composite




Francesco Pacelli experiments with mixture of used ground coffee and clay in order to get more stabilized mixture to print it trough a syringe. 
After the deposition the object needs to be burn in kiln at some 1000 C where the coffee will be burned out and clay will harden.


Source: https://www.youtube.com/channel/UCmJhsskCQ14qyignQoXg-kA



RepScrap DIY 3d printer from salvaged InkJet parts made by Michael Ball

Michael Ball decided to make a 3d printer from discarded printer and scanner parts like some people before him. His build process is very well documented and very educational especially about motor and electronics configuration.  One of the projects goals is to create a 3D printer using DC motors and the salvaged Optical Encoder strips.You will also find his Arduino driver code on the project site.

The total cost of purchased parts for the build is around 355 USD. There are some low cost printers available for the same or lower amount, but this one has bigger print surface and the joy of building it.

Great work Michael!





Here is a video of RepScrap X-Axis DC Motor and Linear Optical Encoder repurposed from an old InkJet Printer. Arduino Pro-Mini is running the DC motor, and reading the high resolution Linear Optical Encoder for positioning.

3D Systems presents Cube EKOCYCLE 3d printer that works with filament made from recycled PET bottles




Revolutionary machine or marketing hype? You decide ...

New 3D Systems Cube 3d printer is just presented by will.i.am under Ekocyle brand and it seems like it is using new type of a filament made from 25% PET or 3 recycled PET bottles called rPET.

Partnership with Coca Cola is involved in production of this machine, which makes sense, since Coca Cola is probably the biggest producer of PET bottles that are burden on environment and economy of waste management. It is better to make something out of those bottles then to just bury them in a landfill.

Personally I don't like printers that work only with propitiatory filament cartridges that are usually more expensive then generic filament, but this model gives more incentive to buy for consumers who are motivated by environment protection.
I understand that they want to sell their machines, but if you really want to improve environmental impact of Coca Cola why not sell the filament directly for lower prices?
Also I couldn't find the prince of filament cartridge itself.
One thing is sure: 3D System continues to lead in front of Makerbot-Stratasys who seem to stagnate.

Interesting development, video is only available on youtube with no information on 3d Systems pages. More to come soon ...

Update:
Here is official 3D Systems press release:

http://www.3dsystems.com/blog/2014/06/ekocycle-cuber-3d-printer-remix-and-remake-using-recycled-plastic-bottles

Here is what they write:
As explained by 3DS’ Chief Creative Officer will.i.am, the goal of EKOCYCLE is to "partner with the most influential brands around the world and use technology, art, style and inspiration to change an entire culture. We will make it cool to recycle, and we will make it cool to make products using recycled materials. This is the beginning of a more sustainable 3D-printed lifestyle. Waste is only waste if we waste it.”
Each EKOCYCLE cartridge is made in part from post-consumer recycled 20oz PET plastic bottles. New to home 3D printing, rPET is a flexible filament material that retains full durability. Cartridges for the EKOCYCLE Cube are available in a curated color palette of red, black, white and natural.
The EKOCYCLE Cube 3D printer is a plug and play consumer 3D printer for everyday use, priced at $1,199, and will be available at 3DS’ online consumer hub Cubify™. EKOCYCLE Cube printers are expected to commence commercial shipments during the second half of 2014. To sign up for updates, please visit Cubify.
  • Setting a New Standard for How We Make: Each EKOCYCLE Cartridge turns the equivalent of 3 used bottles into your next wearable fashion, music accessory or desktop décor. Users will receive a free collection of 25 fashion, music and tech minded accessories, curated by will.i.am, to have fun 3D printing immediately.
  • Remade Print Experience: Prints in beautiful 70-micron high resolution at fast speeds and up to 6” cubed in size, with ultra-fine supports for complex prints and a choice of easy auto settings or advanced settings. Auto-leveling ensures quality printability every time.
  • Unlock the Limits of Style: EKOCYCLE Cube prints in simultaneous, dual color recycled plastic in a curated color palette of red, black, white and natural.
  • Instant Load Cartridge: Instant material loading is now easier than changing an ink cartridge. Moisture-lock cartridges ensure extended shelf life and total material usage, improving print quality and sustainability. The cartridges are easy to load and store while preserving the life and quality of the materials.
  • Convenience in the Palm of Your Hand: Enjoy the freedom of mobile printing direct from the Cubify app for iOS and Android. Find new things to print in the curated brand collections or browse the Design Feed for inspiration to add to your Shelf. Prep and print from your smartphone direct to the EKOCYCLE Cube.
  • Easy to Use, Sleek Design: Building on the iconic Cube, the EKOCYCLE Cube features a color touchscreen with an intuitive user interface and sleek LEDs highlighting prints in action, and is equipped with faster Wi-Fi and Bluetooth connectivity, an auto-leveling print pad and easy supports removal for complex prints.

will.i.am holds a PET bottle that is recycled to make filament which is used to print smartphone case






PoorMan's sub-100USD 3d printer made from scrap computer parts and DVD drives


































Gelstronic made this ultra low cost project from recycled junk computer parts. He is not the first but it is the best documented project. It can cost under 100 USD. Kudos G!

Features and technical specifications:
  • Fused deposition modeling ABS/PLA
  • Heat bed
  • use of open source firmware, modified version of Tonokip
  • free host software, Repetier-Host
  • bowden-extruder
  • max. build size 40mm x 40mm x 40mm
  • resolution 0.08mm
Parts lists:

Bought parts:
  • Arduino Board Mega 2560 (on ebay from china): 10 Euro
  • 2 pcs. Stackable Motor Driver Shield L293D 6 Euro
  • Hotend MK7 MK8 noozle 0,4mm + thermistor + cartridge 20 Euro
  • PTFE Tube 4 x 2mm & 2 pcs. 1/8" BSP 6 Euro
  • Fan 30mm x 30mm 2 Euro
  • MOSFETs,resistors,caps,LEDs,thermistor 5 Euro
Recycled PC / printer parts:
  • 4 pcs. DVD/Blu-ray drives, with stepper motors ! old cd drives can't be used because they work with dc-motors
  • old PC power supply, 12V/5A and 5V/2A are required
  • stepper motor nema17-like from old printer for extruder
  • modified gear from an old hp printer for the bowden-extruder, optional you could get an airtripper extruder for about 25 Euro
Parts you probably already have in your workshop / home or that can be recycled also:
  • many screws, nuts and washers M3, M4, M5
  • lots of wires
  • aluminium-sheet for the frame, you can also use wood
  • some aluminum / metal profiles

Construction manual and all the files can be found at:

http://www.instructables.com/id/Poor-Mans-3D-Printer/?ALLSTEPS


Similar project, but the 3d printer is in Delta configuration made from paper printer and flatbed scanner and frame is from wood:

http://diy3dprinting.blogspot.com/2014/05/hot-to-build-diy-delta-from-junk-matrix.html

or even laser engraver made from DVD drives: http://diy3dprinting.blogspot.com/2014/03/engravr-simple-raspi-powered-laser.html

and don't forget the w.afate project from Africa

great times people ... repair, recycle, upcycle and above all Do-It-Yourself ... Peace

Update:

Here is a new project with scrap motors from optical drives:

http://diy3dprinting.blogspot.com/2014/11/new-sub-100usd-3d-printer-made-from.html


DIY 3d printing filament extruder by Russ Gries

Russ presents his new home project: he made his own filament extruder. It is still work in progress but it looks good. Almost all parts are recycled from other machines.






Source:

http://www.youtube.com/user/rwg42985?feature=watch

www.RWGresearch.com





























Russ is also well known for his DIY Delta printer build:

http://diy3dprinting.blogspot.com/2013/09/extensive-roctock-delta-building.html

Update video on W.Afate African 3d printer made from e-waste

Meet Kodjo Afate Gnikou. He is from Lome, Togo, he builds awsame DIY 3d printers from electronic waste and he works at the Woelab Hackerspace.





First post:

http://diy3dprinting.blogspot.com/2013/05/wafate-african-3d-printer-out-of.html

Update:

They had successful crowd-funding campaign on Ulule to get them to 3D Prinshow in New York,

http://www.ulule.com/woelab-wafate-3dprintshow/





























Here is new video about this project:

http://diy3dprinting.blogspot.com/2014/04/new-video-on-woelab-electronic-waste.html

3d printing furniture out of recycled waste plastic

This video shows the real potential of 3d printing technology. It is refurbished old industrial robot upgraded with 3d printing extruder which uses recycled plastic waste. It prints usable furniture out of garbage. Possibilities for this concept are enormous. You can scale it up for large waste centers, or scale it down for home use.

Untitled from Dirk Vander Kooij on Vimeo.


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