Showing posts with label prototype. Show all posts
Showing posts with label prototype. Show all posts

MeshPoint Rugged Internet Access Point

MeshPoint is a great project developed by some of my friends which should help people endangered in emergency situations and emergency services staff to get rugged and reliable internet access point.

It is developed extensively with help of 3d printers (Ultimaker 2) and I will post a more detailed article soon. This technology is currently being used to provide internet access to refugees in Croatia. There will be several versions of rugged enclosure with batteries, 4G access and mash WiFi.




MeshPoint homepage:

http://www.meshpoint.me/

Please support them and up-vote them on:

https://news.ycombinator.com/item?id=10649446

Read the full story on Medium:

https://medium.com/@mesh_point/how-the-refugee-crisis-gave-birth-to-a-cool-hardware-project-80c83280b2d1#.tcyik1mji

Here is one of the early prototypes:




Combining laser cutting and 3d printing for faster manufacturing

Platener is a project from team working in Hasso-Plattner Institute that combines laser cutting of simple surfaces and combining them with 3d printed complex curved parts to get very fast manufacturing or prototyping.




Project homepage with more information:

https://hpi.de/de/baudisch/projects/platener.html

They have previously developed faBrickation 3d printing with Lego bricks and WirePrint for wireframe objects.




Fully functional AirDog drone prototype developed with 3d printing




AirDog is innovative quadcopter drone that will follow you automatically and record video of your activity guided with electronic bracelet "leash" or smartphone app. The fully functional prototype is 3d printed in ULTEM 9085 production grade thermoplastics.

Currently it has several flight patterns that can be expanded in future:
  1. Auto-follow. Will work with almost any sports. In this mode AirDog will follow you repeating exactly your movement trajectory while maintaining its position in preset distance and altitude from you. It will follow you at speeds up to 40 mph.
  2. Relative position follow. In this mode AirDog will maintain constant offset relative to magnetic north from the rider. For example, you can set it to keep a 10 meter distance at 4 meters high to the east from your position. Even when you change your direction, the AirDog will stay at the same preset angle from you. We suggest this mode for straight line wakeboard cable parks, surfing, and some other sports.
  3. Follow track. This is the safest way to operate AirDog. Simply go for one lap with AirLeash and it will record your track. Then adjust AirDogs trajectory to your liking in smartphone app. AirDog will repeatedly fly over the exact set trajectory and the camera will be continually adjusted to aim at the rider.This is the most creative mode where you can become a true director of your movie. Adjust AirDog's trajectory to avoid obstacles like buildings or trees. You can even make it to shoot you from different angle on different spots/kickers in the track. It might sound complicated, but its a simple few tap process in AirDog smartphone app.
  4. Hover and Aim. The Hover and Aim setting allows AirDog to stay in one position above the ground, but constantly directing the camera at the AirLeash. This setting is perfect for tight places such as smaller skateparks, narrow forest trails, or for activities such as bungee jumping or base jumping, where clearance from equipment is important.
  5. Circle. In this setting, AirDog makes circular rotations on a set radius and altitude, keeping the camera aimed at the AirLeash. This for slow speed or static shots to show impressive view around you.
  6. Look down. The most simple mode but can produce very stunning results. Simply "walk" your AirDog above a ramp or kicker where you are about to throw some epic tricks and with push of a button it will freeze its position and aim camera straight down. Now make sure you don't go too high.
  7. When it goes into production it will be produced with injection molding and it is clearly indicated on the timeline.

It was developed with Stratasys:

From Stratasys blog post:
The working prototype, currently flying in demonstrations over the United States, was produced using 3D printing technologies from Stratasys, with guidance from Stratasys’ Latvian partner, Baltic3D, and Polish reseller Bibus Menos.
“As the world’s first auto-follow action sports drone, AirDog not only grants end-users their own affordable and personal aerial video crew, but goes one step further in providing thrilling footage from distances and angles previously inaccessible to such consumers,” explained Edgars Rozentals, Co-founder and CEO of Helico Aerospace Industries.
A production-grade thermoplastic (ULTEM 9085), popular in the aerospace industry for its high strength-to-weight ratio, was used to create the AirDog quadcopter. “We were particularly impressed by how far we could push the boundaries of the ULTEM material,” said Rozentals. “The material’s functional stability enabled us to 3D print very thin walls that further reduced AirDog’s overall weight.
For the AirLeash, Helico chose to use rubber-like as well as rigid materials in a single prototype, relying on Stratasys’ PolyJet 3D printing technology, which allows for the incorporation of multiple materials in a single go.
“I’m not sure how we would have arrived at the stage of having a functional part, were it not for Stratasys 3D printing technology. I founded the company two years ago and we’re a staff of three, so for start-ups like Helico, this technology isn’t just a game-changer, but the ticket to the game itself,” ventured Rozentals.

AirDog Kickstarter:

https://www.kickstarter.com/projects/airdog/airdog-worlds-first-auto-follow-action-sports-dron

Source blog post from Stratasys:

http://blog.stratasys.com/2014/06/25/3d-printed-sports-drone-airdog/























Using carbon fiber and titanium 3d printing in production of Koenigsegg ultra performance sports cars





Christian von Koenigsegg explains how his company uses 3D printing in prototyping and production of amazing hypercars. They use it in everything from prototyping of car seats and foot rests to titanium 3d printed main structural car parts. Performances they achieve trough innovative technologies are incredible.

http://www.koenigsegg.com/























Their cars are real high-tech beasts. One:1 model has ratio of one horsepower per one kilogram.



New SCARA 3d printer design by Sean (a.k.a. CLaNZeR) from UK based CNC Design Limited



SCARA 3d printers are not so common, but there is a new machine under development by Sean (a.k.a. CLaNZeR) from UK based CNC Design Limited. The prototype is currently in version MK3 with physical size of 25 x 25 x 40 cm and is expected to reach a theoretical resolution of 0.007 mm.

Mk3 prototype forum:

http://www.ukcnc.info/forums/showthread.php?934-Prototype-Scara-Robot-Arm

Here is the SCARA configuration in test phase:



It uses Nema 17 motors with integrated drivers and 50:1 gearboxes in the arm joints.Using custom electronics, firmware and signal drivers the stepper motors can get up to 5000 RPM.

Single arm SAPE 3d printer by Solidus Labs




Here is interesting proof of concept for a single arm 3d printer. It's name is Single Arm Printer Experiment (SAPE) and it uses extremely few vitamins and has only two bearings for movement. The arm looks like its made from simple PVC pipes.

Solidus Labs are well known for their GDR (grounded delta robot) 3d printer which is a platform for SAPE.





Here is SAPE doing the first print, there is still work to be done on it:




Prototyping large tanks for space industry with 3d printing by RedEye




Here is an example of large scale prototyping for space industry. Large fuel tanks for satellite deployment were prototyped by RedEye saving lot of money and time.




























From source post:
Validation of design
In early 2012, Lockheed Martin SSC began looking at ways to improve and add value to their satellite design. The goal was to design a satellite that would make more efficient use of space and increase the satellite’s payload. It would require testing many assembly configurations and producing several simulators and prototypes to validate design changes. One change that needed to be validated was in the satellite’s fuel tanks.
Before building the actual fuel tanks for final use, Lockheed would need to test form, fit and function and assembly with tank simulators. Producing test parts with traditional manufacturing methods would not be realistic given the deadline and costs. Machining the larger tank at 6.75’x3.8’x3.8’ and the second tank at 3.8’x3.8’x3.8’ would take over 6 months and around $250,000. The recent advancements in large-scale 3D printing motivated Lockheed to apply Stratasys’ Fused Deposition Modeling (FDM) to the tank simulators.
Lockheed Martin is no stranger to 3D printing technology. In fact, they are considered a 3D printing leader for aerospace applications and own several additive manufacturing machines. But this particular application, part size, post processing requirements and project deadline posed a challenge for their in-house capacity. The parts would have to be built in many pieces and bonded together, requiring an army of machines and a team of FDM finishing experts. That’s when they turned to RedEye’s aerospace team.
Constructing the tanks
Lockheed Martin has partnered with RedEye over the last several years to manufacture parts and often comes to RedEye when size, material or machine capacity limit their in-house additive manufacturing systems. Lockheed knew RedEye would deliver high quality parts on time and offered the engineering thermoplastic and finishing processes required for the form, fit and function tests.
“We chose RedEye because they have the machines and finishing capabilities to build tanks of this size,” said Andrew Bushell, senior manufacturing engineer at Lockheed Martin SSC. “We also decided to go with RedEye for their speed and engineering support we had received on past projects.”
When the RedEye’s aerospace team received design files from Lockheed’s engineers, they were stunned with the size of the tanks. “These are the largest parts we’ve ever built using FDM,” said Joel Smith, the strategic account manager for aerospace and defense at RedEye. The project required many preliminary meetings between Lockheed and the RedEye team as it was the first time building a design of this magnitude. “We completed an extensive design review to determine the best orientation and slice height to ensure we could accurately build and bond the sections together in post processing and meet Lockheed’s dimensional requirements,” said Smith. RedEye landed on building the larger tank in 10 sections and the smaller tank in 6 sections in polycarbonate (PC) on the Fortus 900mcs.
RedEye and Lockheed had to adapt and make adjustments to the plan along the way to meet tolerances. “We decided to alter the orientation of the exterior clocking rings that go around the tanks and increase their wall thicknesses to support inserts,” said Trevor Stolhanske, aerospace and defense project engineer at RedEye. Each section of the tanks took 150 hours to build, but even so, RedEye was able to build multiple sections at once, maximizing lead times and controlling costs. After all of the sections were complete, the support material was washed away and the sections were sent to finishing services for bonding.
Because of their round shape and weight, the only way RedEye could successfully bond the tanks was to build customized fixtures to hold the sections while fusing pieces together. After several hours of welding each section together, RedEye sanded the tank seams and surfaces. After finishing, the tanks and rings were sent to Hutchinson Manufacturing, Inc. to be machined to the design’s critical dimensions. When RedEye received the tanks from Hutchinson, they added brass inserts to the rings and assembled the tanks per Lockheed’s specifications.
Final assembly
“These tanks were built in a fraction of the time it would have taken with traditional manufacturing methods. Even with the machining process and design changes made along the way, we were able to deliver these parts ahead of schedule” said Smith.
The tanks went through a number of quality assurance and accuracy measurements and were approved for the first concept assembly. Lockheed Martin’s Space Systems Company performed form, fit and function testing as well as process development, in order to validate the proposed design changes.
Next, Lockheed will take what they learned from the first phase and use the information to optimize the design and assembly to print the second iteration of tanks.

Source and more information:

http://www.redeyeondemand.com/3d-printing-case-studies/lockheed-martin-3d-printing/

So this is the "serious" industry, while they are doing that, students are developing fully functional 3d printed rocket engines:

http://diy3dprinting.blogspot.com/2013/10/students-developed-and-successfully.html


Doboz 2 h-bot 3d printer

Doboz 2 is h-bot type of 3d printer under development by ckaos. It features large(er) build volume of 220*350*400 mm that can be expanded further.





All the files and updates on Doboz 2 can be found at:

http://www.thingiverse.com/thing:27202

https://github.com/kaosat-dev/Doboz-2

Based on this design, Thingiverse user librav made his improved version:

http://diy3dprinting.blogspot.com/2014/04/libravs-h-bot-configuration-3d-printer.html


Here are some more H-Bot movement 3d printers:

http://diy3dprinting.blogspot.com/search/label/h-bot


Doboz 2 in OpenSCAD


Doboz 2 without Z axis or printbed 

Dglass3D advanced retracting hot end




In theory retracting hot end should allow for higher quality prints and faster printing. This type of retractable hot end would allow that the printbed remains fixed and further increase precision and speed. Nozzle "dragging" should be eliminated in both printing and inactive extruder nozzle in dual hot end setups.
D3D is developing this technology and it could get on your printer soon ...

There are many shoulds and woulds, but the video looks promising ... as always, future will show if this product will make satisfied buyers ...

http://www.dglass3d.com/




















Update (1.5.2014.):

Here is new video of hot end in action:




Update 2 (21.5.2014.):

It is on Kickstarter now:

http://diy3dprinting.blogspot.com/2014/05/dglass-3d-autolift-precision-hot-ends.html


RepStrap CoreXZ vertical h-bot prototype 3d printer by Nicholas Seward




Here is vertical H-bot proof of concept 3d printer by Nicholas Seward. He will release the files so you will be able to build your own.

Here are some other H-Bot movement 3d printers:

http://diy3dprinting.blogspot.com/search/label/h-bot




Update:

Here is CoreXZ walk-around:




3d printing Moto 360 Android Wear prototype watch

Google has announced 'Android Wear,' their effort to bring the Android mobile operating system to wearable devices. Android Wear provides an interface to control other devices through a smartwatch, adds support for Google Now's voice commands, and lets wearables integrate with various apps.
Google has made a developer preview available for download immediately. 
Google's Motorola division concurrently announced a smartwatch that's powered by Android Wear called the Moto 360. LG announced one as well.

Here is promotional video for Motorola Moto 360, they use lot of 3d printing in prototyping it.




Here is promo presentation of Android Wear:




More about Android Wear smartwatch OS:




Peppermint Energy FORTY2 suitcase solar generator developed with 3d printing prototyping




From video description:
Peppermint Energy, based in a South Dakota, has developed a portable, plug-and-play solar generator called the FORTY2.

Described as a solar plant in a suitcase, the FORTY2 draws enough juice from the sun to power lights, laptops — even a dorm fridge. A battery stashes power and delivers it after sundown.
Originally a cool product idea for tailgaters and campers, this quickly became a potential life changing source of energy for developing countries where three billion people live without reliable electricity. That means medicine that requires refrigeration could reach places it couldn't go before. The device could also spark commerce in remote areas as entrepreneurs find ways to monetize free reliable power.
Watch the story behind this remarkable device and how Stratasys 3D printing based on FDM™ technology using ABS plastic delivered a durable full scale prototype. Just one of the prototyping benefits - Peppermint decided to make the whole device even smaller than intended after carrying the first prototype proved awkward.

http://www.peppermintenergy.com/

FORTY2 video:



Source:

http://blog.stratasys.com/2014/01/10/peppermint-energy-3d-printed-solar-generator/




SkyDelta - Prototype Tensioned-Line Delta 3d printer

Brandon Heller made this Delta with very innovative and interesting design.

From project description:
SkyDelta is a new style of open-source RepRap 3D printer. Similar to deltabots like the Kossel, Rostock, Cerberus, Wolfstock, and many others, it has a triangular-prism frame. However, instead of using linear rails and rigid rods to move the print head through space, SkyDelta employs tensioned lines.




Detailed post about SkyDelta:

http://designmakeshare.wordpress.com/2013/09/16/introducing-skydelta/

SykDelta Github:

https://github.com/brandonheller/skydelta/



3D Systems and Motorola partner on project Ara modular smartphone

Motorola (owned by Google) and 3D Systems partner up on modular 3d printed Ara smartphone. Idea behind it that you will able to make a custom smartphone with exchangeable and upgradeable modules.
Update: will not be 3d printed, look below for the link!




Here is a video on why it is not going to work:



http://motorola-blog.blogspot.jp/2013/10/goodbye-sticky-hello-ara.html

http://www.3dsystems.com/press-releases/3d-systems-and-motorola-partner-modular-custom-smartphone#.Up0F98TuJ8E


From 3d Systems page:
As part of this agreement, 3D Systems plans to substantially expand its multi-material printing capabilities including conductive and functional materials. The company also plans to combine additive and subtractive manufacturing methods, and deliver an integrated high-speed production platform. Pending successful completion of the development phase, 3D Systems is expected to manufacture 3D-printed Ara smartphone enclosures and modules as Motorola’s exclusive fulfillment partner.
Motorola and 3D Systems, the inventors of the cell phone and 3D printer, respectively, have previously partnered on the MAKEwithMOTO tour, a series of make-a-thons at the nation’s top engineering and design schools aimed at exploiting the power of open, hackable smartphone hardware and 3D printing to begin seeding an open hardware ecosystem.

























Update (11.4.2014.):

Here is video update on project Ara with more images:




Update 2:

Here is even more on project Ara





Update 3:

Here is the first prototype and hands.on with Ara smartphone:


Update 4:

Looks like the Ara will not be 3d printed. It is a setback for the entire 3d printing technology fied:

http://projectaraforum.com/blog/project-ara-modules-wont-use-3d-printers/


Theta printer - 4 extruder polar 3d printer in development

Interesting looking polar 3d printer developed by RepRap forum user unlimitedbacon. He calls it "3d printing record player". The rotating circular build plate is called the ϴ ("theta") axis and the swinging arm is called the R axis. They replace the  X and Y coordinates in a standard 3d printer.


































Features:
  • 4 extruders for multiple colors and materials
  • 320 mm print platter (meets or exceeds the area of current RepRaps)
  • 80425 mm^2 print area
  • 0.084 degrees/step angular resolution (ϴ Axis)
  • 0.20 mm/step linear resolution (R Axis)
  • it comes in two versions. The lasercut edition and the reprap edition (printed parts and threaded rods)

https://github.com/unlimitedbacon/Theta-Printer


Development process on RepRap forum:

http://forums.reprap.org/read.php?185,178379

Update (26/12/2913), Theta 3d printer is now moving and running:

http://diy3dprinting.blogspot.com/2013/12/video-updates-on-theta-polar-printer.html



3d printed enclosure for prototype oscilloscope watch

Here is a cool project on Kickstarter:

http://www.kickstarter.com/projects/920064946/oscilloscope-watch

it is an oscilloscope watch! Now, how cool is that! Oscilloscope you wear on your wrist!




The enclosure is 3d printed, you can see an Afinia in background of the video. Gabriel (the creator) planes to have plastic case similar to modern watchers, but I like this rough 3d printed style. It is more geek kind of cool.










RepRap Lewis

Printer that was never developed to maturity, but has very interesting and unique design with SCARA arm and circular build platform. It does not need any bearings or non-printable linear systems.I hope someone will finish this project some day.






https://github.com/sjkelly/RepRap-Lewis

http://reprap.org/wiki/Lewis






AIREAL - 3d printed haptic feedback with air vortex pulse

Disney research is really getting into 3d printing and cutting edge technologies.

From project page:

AIREAL is a new low cost, highly scalable haptic technology that delivers expressive tactile sensations in mid air. AIREAL enables users to feel virtual objects, experience dynamically varying textures and receive feedback on full body gestures, all without requiring the user to wear a physical device. AIREAL is designed to use a vortex, a ring of air that can travel large distances while keeping its shape and speed. When the vortex hits a user’s skin, the low pressure system inside a vortex collapses and imparts a force the user can feel. The AIREAL technology is almost entirely 3D printed using a 3D printed enclosure, flexible nozzle and a pan and tilt gimbal structure capable of a 75-degree targeting field. Five actuators are mounted around the enclosure which displaces air from the enclosed volume, through the flexible nozzle and into the physical environment. The actuated flexible nozzle allows a vortex to be precisely delivered to any location in 3D space.

YOU CAN TOUCH VIRTUAL OBJECTS!

I can see that this is a technology which is simple enough that someone could make DIY version of it. Also: one could make an entire room covered in AIREAL like arrays ...




Parts of 3d printed enclosure:

Full device:






















http://www.disneyresearch.com/project/aireal

Full research paper:

http://www.disneyresearch.com/wp-content/uploads/Aireal_FNL.pdf

Here is new project form Disney, 3d printable felt soft toys:

http://diy3dprinting.blogspot.com/2014/04/disney-will-3d-print-your-felt-teddy.html


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