Showing posts with label large printer. Show all posts
Showing posts with label large printer. Show all posts

Hangprinter

Hangprinter is an open sourced RepRap machine that uses walls and other surfaces as a frame. It literally hangs and prints. It makes a build volume an obsolete concept.


Hangprinter presentation:




Here it is a building tall tower:





Project pages:

 http://hangprinter.org/

https://vitana.se/opr3d/tbear/

http://reprap.org/wiki/Hangprinter



Aluminum Profiles DIY 3D Printer by Thomas Workshop

I always like to see new 3D printer designs and builds by different people. Recently I found this larger volume (40cm3) machine by "Thomas Workshop" on Instructables. It is fully made from common aluminum profiles and Thomas did put some effort to document and present his work process.
Test prints look good and the frame seems sturdy.

























Here is the final video from three part series showing electronics and printing:




Here is the detailed step-by-step build guide with videos, documentation, and picture construction log:

https://www.instructables.com/id/3D-Printer-Working-Area-40x40x40cm/

BlackBelt 3D printer works with conveyor belt print surface

BlackBelt is a new 3D printer that uses a carbon fiber conveyor belt as build surface. As it prints at an angle it can produce really long objects.  It can make many different objects in series or one big object.
Due to geometry and angle, some objects will need a "starter" object or support to hang on to.
It is also possible to print support-free overhangs!




































BlackBelt specifications:

  • Industrial linear guides
  • Build volume of 13″ x 13″ x infinity
  • Adjustable print angles: 45° is the default, but some parts come out better at the lower angles of 15°, 25°, and 34°
  • 1.75 mm filament diameter
  • €9,500 for desktop version, €12,500 for large system with standing supports

This machine looks very interesting, but what gets me suspicious is a lack of video material. There are only a few short videos and no reviews, tests or extensive presentations.




Update (19.06.2017.):

BlackBelt went on Kickstarter and they announced that they have a patent pending, the 3d printing community claimed that there are issues about that since there were similar open sourced systems.
More can be found at:

http://hackaday.com/2017/06/06/the-ip-of-the-infinite-build-volume-3d-printer/

Why Millebot?

Millebot is a large 3d printer that lives inside a shipping container. The idea behind it looks interesting...




... BUT

Why use this strange paste / foam for 3d print? and then mill it afterwards?

Building retainer walls for anything? Are you serious?

The operation will need a LOT of electrical power, material and overall complex logistic support.

Nice try, but I think it still needs a use case and overall technology improvements.

Millebot homepage:

http://www.millebot.com/

Source:

http://makezine.com/2017/01/05/mille-shipping-container-doubles-3d-printer/


How crazy are the Finns?

Well ... besides crushing various thing in a hydraulic press they also use LARGE 3d printers at Prenta to make molds for pykrete stuff. Pykrete ammunition to be more specific.




And then they use that ammo in a BIG air cannon:




I like Finland!


Prenta homepage (largest 3d printing machines in Scandinavia):

http://www.prenta.fi/en/

If you don't know what pykrete is:

https://en.wikipedia.org/wiki/Pykrete


Blackwolf 3D Printer Developed in Croatia

I was surprised when I saw Blackwolf for the first time at a Maker Faire in my regional capitol. Blackwolf is a large 3d printer with full enclosure that is developed in Croatia, city of Sisak.
Hopefully we will get more information about it soon.


Here is Blackwolf working at Osijek Maker Faire:



























Here is a video of printing L 2 model:




You can find more information about this machine at:

Blackwolf Facebook page

One Big Machine and Two Rockets

Here is a really big DIY 3d printer with two 3d printed hobby rockets. It looks like it is some 2 meters tall has some 1 square meter build surface.
Supporting structures appear to be CNC routed from some type of wood.

Update:

This machine is the "Printzilla" made in fablab Moscow by Michail Michalin and Vladimir Kuznetsov. It has 0,8 x 0,8 x 2,0 meters printvolume.
Here is the facebook video of it in action:

https://www.facebook.com/moscowmakerfaire/videos/1784490451787976/




BTW: I like the CNC cut chair behind it :-) You can find plans for it at:

http://www.thingiverse.com/thing:994029


Source: unknown. Please let me know if you have any additional information about this project. Friend of mine sent me this picture without any context and google image search is also not helping.

World's Largest 3D Print from ORNL

Oak Ridge National Laboratory made the world's larges 3D print that was recognized by Guinness World Records.

From project description:
Researchers at the MDF have 3D-printed a large-scale trim tool for a Boeing 777X, the world’s largest twin-engine jet airliner. The additively manufactured tool was printed on the Big Area Additive Manufacturing, or BAAM machine over a 30-hour period. The team used a thermoplastic pellet comprised of 80% ABS plastic and 20% carbon fiber from local material supplier

The tool has proven to decrease time, labor, cost and errors associated with traditional manufacturing techniques and increased energy savings in preliminary testing and will undergo further, long term testing.

Here is the time-lapse video of the process and it looks impressive:




ORNL homepage:

https://www.ornl.gov/news/3d-printed-tool-building-aircraft-achieves-guinness-world-records-title



Industrial Size 3D Printed Wind Blade Mold

How big can you go with high-end industrial 3D printers? VERY big! Here is a wind blade mold for research in wind power.
The mold for making the blades is being printed using the Big Area Additive Manufacturing (BAAM) machine at the Manufacturing Demonstration Facility (MDF) at Oak Ridge National Laboratory. BAAM is 500 to 1,000 times faster and capable of printing polymer components 10 times larger than today’s industrial additive manufacturing machines. Since the molds will be used to create research blades measuring 13 meters (42 feet) in length, BAAM provides the necessary scale and foundation for this ground-breaking advancement in blade research and manufacturing.


Source:

http://energy.gov/eere/amo/articles/global-wind-day-2016-amo-s-role-applying-3d-printing-wind-blade-mold-manufacturing

3DP Unlimited’s 3DP1000 Industrial Strength 3D Printer

3D Platform makes the 3DP1000 industrial strength large format 3D Printer which targets more professional and industrial markets.  Key features are its large print volume, advanced mechatronics and possibility to produce objects with inserts.



Technical specifications:
  • Printer Size 1.42 x 1.67 x 1.52 m
  • Printer Weight: 300 lbs
  • Print Technology: FFF
  • Build Area: 1m x 1m x 0.5m (39″ x 39″ x 19″) – 1.5m diagonal
  • Layer Resolution: As low as 70 micron, (.0027″)
  • Material Compatibility: PLA, ABS, others
  • Filament Diameter: 3mm
  • Extruder Nozzle Diameter: 0.4mm
  • Print Bed: Heated borosilicate, 5mm thick
  • The Base printer is mounted on an industrial cart, and it's priced at $15,999, while the Base-Plus printer is mounted on an enclosed industrial cart, and it's priced at $16,699.

Here are some videos of 3DP1000:




... it also has some more advanced mechatronics:




Here is an overview of some of the printers abilities including large models with inserts:



3DP Company homepage:

http://3dplatform.com/


Titan Robotics Atlas Large Format 3D printer is a BEAST!

Titan Robotics makes custom 3d printers as big as their customers want them.  They have presented their mighty Atlas large format printer that can make some serious FDM objects. I'm looking forward to see their next generation machines.

Technical specifications:

  • FDM 3D Printer
  • Standard Model-30x30x45 inch build space (762mm x 762mm x 1143mm) -$19,500
  • Atlas 2.0-36x36x48 inch build space (915mm x 915mm x 1220mm) -$24,000 
  • Moving table design
  • Precision machined steel frame
  • 32 Bit Smoothieboard 4X or 5x with ReprapDiscount Graphic LCD -8GB SD Card
  • Simplify 3D (software settings included)
  • 110V at 18amps or 220V Heated bed at 9 Amps
  • Prints most FDM style materials-ABS, PLA, PETG, Nylon, TPE Ninjaflex +many more
  • Driven by 16mm lead ground recirculating ball screws for virtually zero backlash
  • Size 15mm profiled linear rails and preloaded runner blocks
  • Stepper speed – Rapid travel up to 150mm/s 
  • Servo speed – Rapid Travel up to 600mm/s (highly recommended)
  • IGUS Cableflex cables and cable guides rated for minimum 2,000,000 Cycles
  • Bulldog XL extruder capable of using 3mm filament.
  • Hexagon hot end with a .7mm nozzle. (swappable from .4mm-1mm)
  • 350W or 450W Power supply
  • 2 Days of Installation labor is included as well warranty on all items deemed defective from 1 Year date of purchase
  • Unlimited free customer phone service
  • Full documentation with user manuals and electrical schematics are included with the purchase of a machine
  • Each machine can be adapted and custom made according to the customer’s specifications.
Pricing

Standard Model:
  • $19,500 – 30x30x45 inch build space (762mm x 762mm x 1143mm)
  • $24,000 – 36x36x48 inch build space (915mm x 915mm x 1220mm)
Optional Additions:
  • +$300 – Additional 25.4mm of stroke on each axis
  • +$5,000 – Yaskawa Closed loop AC Servo option
  • +$1,000 – Dual extruder
  • +$11,500 – 14GA Sheet metal enclosure with embedded heating system and PID Controller for ABS Prints


Here are they on CES 2016:





Here is the Atlas printing a coffee table:





Company homepage:

http://www.titan3drobotics.com/

Atlas 3d printer homepage:

http://www.titan3drobotics.com/products-services/the-atlas/


I like the raw industrial design. Simple and utilitarian. 

E3D BigBox Open Source 3D Printer

E3D is well known for their hot ends but now they have this great looking machine on Kickstarter. It comes at a good price, several versions and it is fully open sourced and hackable.

Here is the Kickstarter presentation video:





Here is the Kickstarter campaign page:

https://www.kickstarter.com/projects/e3dbigbox/the-e3d-bigbox-3d-printer/comments

BigBox company page:

http://bigbox-3d.com/



















Technical specifications and prices:















Cosine AM1 industrial FDM 3d printer

Cosine AM 1 is powerful new 3d printer that is at home in industrial and professional production setting. It has large format, speed and ability to 3d print with many advanced materials including carbon fiber and metal powders.

Here are the technical specifications of their AM1 machine:
  • Build Volume:  1100mm * 850mm * 900mm
  • Accuracy:  .07mm per 200mm
  • Layer Resolution:  .1mm-1mm
  • Max Extruder Temperature:  450°C
  • Max Bed Temperature:  250°C
  • Max Chamber Temperature:  85°C
  • Nozzle Sizes:  .5mm, 1mm, 1.5mm
  • Max Flow Rate:  3.5 kg / 24hrs
  • Machine Weight:  700kg
  • Machine Size:  1650mm * 1400mm * 1600mm
  • Voltage:  100v-220v 50hz/60hz 3KVA
It can print with wide spectrum of materials:


NormalAdvancedAdditives
 PLA Polycarbonate Carbon Fiber, chopped
 ABS Nylon Carbon Fiber, continuous
 HIPS PBT Carbon Black, ESD
 PVA Acetal Glass Fiber
 PETG Stainless Steel Powder
 Bronze Powder
 Mica
 Glass spheres


Here you can see AM1 printing:




And here is AM1 printing in carbon fiber and polycarbonate:




Cosine Additive company page:

http://www.cosineadditive.com/






Large volume Printrbot Pro and Printrbot Crawlbot CNC

Brook Drumm of Printrbot published information on two new machines:

Printrbot Pro 

Technical specifications:
  • Around 2' cubed build volume. 
  • Heated bed.
  • Dual extruder (all metal Ubis hotends, v2 Alu extruder, Alu gear head extruder in the works... Print in any material available today)
  • Optional enclosed build chamber.
  • LCD panel
  • SD card slot
  • Dedicated heatbed controls
  • LED lights
  • Actually fits through most doors ;)




Here is what Brooks writes about it:
I have wrestled with this monster for over a year. I build 5 prototypes from scratch and hated them all. The last one was too ambitious with servos and ballscrews... That last one printed beautifully after, oh, SO much work, but I tore it down the next day and went back to the drawing board... Hacking together a totally new design in a couple days from spare parts lying around-- #6. That served as the model for this fine specimen - #7. Thanks again to Steve, Nick, Mark and Caleb.
The Printrbot Pro is aimed at those who want a very large build volume but don't want to pay the big bucks for other options out there.

It's also the most expensive printer we have ever made, but will be less than the MB Z18. But, not gonna kid ya, shipping will kill you.
We will post pics, video and details immediately. We won't have it at Makerfaire, though. After reviewing it today, I have some details to refine after we get back... Then it's ready for prime time.

We will sell this bot a bit differently... Doing a waiting list and making them one at a time. I may actually interview the potential buyers to be sure of a good fit. We hope to keep a slow steady pace with this one since the market is presumably small. I have a handful of clients already lining up... Really interesting to hear what people plan to do with them! It is intended for businesses and education.
The shop is a buzz about what we all want to print on this thing. The next one we build is for me ;)
Printrbot Crawlbot CNC

Here is what Brook writes about it:
Printrbot Crawlbot lives. It’s big and it’s small. A Cnc router that cuts 4x8′ material, yet occupies a small footprint in your garage. CAD/CAM software included.
Details, pics and video soon to follow. See it live at Maker Faire in a couple days. Price not yet set.

It's still early, but the world will see it in a couple of days anyway. Even though there is a punch list of things to refine, I wanted to share it on the first day I saw it cut with its own software.
That's right, Printrbot makes software, thanks to Mick and Sean - the two newest members of the Printrbot family. Mick is the coder / maker in the pic.

Crawlbot will feature cloud-powered project sharing-- software that runs in your browser but works offline too. Tinyg and raspberry pi team up to run the show here. Mick been working on the software for months. The hardware idea was the usual Brook and Brian brainstorm followed by boots on the ground making it a reality. Thanks to Steve (lead), Mark, Nick, & Caleb.

Designed completely in Fusion 360, btw.
We think you are gonna like it.

Limitless 3d printer and CNC mill hybrid





Project description from the maker:
Limitless is a revolutionary new automated multi tool. With Limitless, projects and ideas can be brought to life using one of many methods. Inventors and engineers can bring projects to life using the milling machine, 3d printer and other tools we plan to add such as a laser cutter. Limitless is a dynamic platform which is always changing to suit the needs of its users.

Unlike all other personal platforms, Limitless uses a robust controller similar to the ones found in industrial machines. We do not use all-in-one controllers for our automation. Each one of our large stepper motors has its own motor driver with separate power supply. We also provide the largest work space out of any other brand! With a granty clearance of 14 inches and a table size of 23.5 x 33 inches, we are the largest most versatile CNC combo tool one can buy!
With Limitless real prototypes can be produced! Since we have such a large work area, projects often do not need to be scaled down. Buy upgrading to our 6 axis controller a lathe option can be added as well, adding even more versatility to the platform. Also, all of our tools (Spindle, 3d printer, and, potentially a laser) are always installed on the “Z” axis, so there is no need to swap out tool heads. You just choose the profile you plan on using and you are good to go!
Company and product page: http://advancetecheng.com/index-Automaiton.html

KS campaign:

https://www.kickstarter.com/projects/1866188127/limitless-0





WASP rotating mixing clay and straw extruder for 3d printing houses

Italian 3d printer company WASP presented a novel extruder for big machines that will 3d print houses in the future. Their clay extruder has a sieve and mixing auger and rotates as it deposits building material that can be sourced locally in poor countries.



Here is the project description:
Massimo Moretti and his collaborators don’t forget their main focus: to build 3D printed houses with a very low cost, expecially in developing counties. Now here we are to the turning point: WASP exhibit for the first time at 3D Print Hub in Milan the new extruder, completely redesigned, a rotating extruder.
It is a small revolution. Advantages are several. This kind of system require little energy, it cleans by itself, it can be assembled and disassembled in a very few time, it has a costant speed control. These technical solutions can be transposed in a bigger scale. This is the reason because WASP team consider this transition as crucial in 12 meters tall 3D print building, which is in progress. WASP will give very soon more details about this new fronteer, which has been reached thanks to the constant research.

Here are the videos of extruder and Wasp large clay delta making house parts:







Here is a video of the extruder printing with long straw fibers to give more strength:



Source in Italian: http://www.wasproject.it/w/stampa-3d-dal-cubo-di-ghiaccio-al-cubo-di-terra/




























New Ultimaker 2 family members: Ultimaker 2 Go and Ultimaker 2 Extended

Ultimaker just released their two new 3d printers: Ultimaker 2 Go and Ultimaker 2 Extended: Go is smaller, portable and with non-heated printebed while Extended is 10 cm (4 inches) taller and gives you bigger printvolume.

The Ultimaker2 Extended is priced at $3030, some $500 more than the original, while the Ultimaker2 Go, is priced at $1450 Both will be available for pre-order in April 2015.
























Here is a news release by Ultimaker:

http://ultimaker.com/en/stories/view/57-ultimaker-is-proud-to-reveal-the-ultimaker-2-go-and-ultimaker-2-extended-at-ces-las-vegas

Here is a video of new machines:




Ultimaker 2 family page: https://ultimaker.com/en/products/ultimaker-2-family

On a personal note, I'm little disappointed I expected more from Ultimaker then just different sizes. I thought that's what MakerBot does... I know that they are in direct competition and that there is probably market demand --- but still ... more innovation would be good ...

Update:

Here is video of new Ulimakers from CES 2015 made by Tested:




Here is the review of Ultimaker 2 Extended:

http://3dprintingindustry.com/ultimaker-2-extended-3d-printer-review/



BetAbram construction 3d printers from Slovenia

Slovenia is our little neighboring country to the west and they have several 3d printing projects like: KORUZA laser wifi, PrintGreen and TroubleMaker 3d printer. Now they have a bigger  machine in the game that can print large concrete structures or buildings with BetAbram series of large 3d printers.
The machines are moving on a rail system and feature metal gantry with extruder that deposits concrete / cement mixture layers.

BetAbram has three different sized printers: P1, P2 and P3. Z-axis height is theoretically unlimited since it can be extended with a rails systems to print tall buildings. 
In the X and Y axes, the P3 can 3d print buildings with plate surface of 4 meters x 3 meters (12 square meters), the P2 is capable of 12 meters x 6 meters (72 square meters), and the biggest, P1 is capable of 16 meters x 9 meters (144 square meters).

Prices will probably range starting from 15000 euro up to 30000 euro. 


















Here is a video of BetAbram machine in action:




BetAbram company page: http://betabram.com/index.html



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