Showing posts with label 3d printed buildings. Show all posts
Showing posts with label 3d printed buildings. Show all posts

SAM Robotic Brick Layer

We have seen extrusion based construction 3D printers that build with cement paste layers. SAM is a robotic bricklayer that uses standard masonry bricks. It can also be considered as a type of 3D printer since it is using additive manufacturing guided by a computer.
Despite some light statements in the video, a construction worker is probably not a job position with bright future.
Sure, SAM needs human assistance now, but it is highly likely it will be fully autonomous in the future. The two workers that assist it now probably displace ten workers because of the efficiency.





Video description:
Meet the Semi-Automated Mason or SAM, a robot that is so good at building walls it could take over the construction industry. Created by New York-based company Construction Robotics, the brick-laying robot promises to both increase productivity while reducing overall labor costs.
While the efficiency on construction sites has been stagnant in the last 20 to 30 years, manufacturing efficiency has increased significantly due to robotics and technology. Construction Robotics created SAM to solve that problem. SAM requires a human partner to smooth over the works, but the heavy lifting is left to the bot.
The robot can lay bricks at least three times faster than humans – and it never gets tired or makes mistakes. VICE News went to a construction site in Virginia to see SAM at work.

Source:

VICE

Hangprinter

Hangprinter is an open sourced RepRap machine that uses walls and other surfaces as a frame. It literally hangs and prints. It makes a build volume an obsolete concept.


Hangprinter presentation:




Here it is a building tall tower:





Project pages:

 http://hangprinter.org/

https://vitana.se/opr3d/tbear/

http://reprap.org/wiki/Hangprinter



TrussFab Builds Complex Structures with 3D Printed Hubs and Bottles

Researchers at Hasso Plattner Institute developed TrussFab system which enables you to design and build large complex structures like furniture, boats, and buildings. Hopefully, they will open source the software.

Project description:
TrussFab is an integrated end-to-end system that allows users to fabricate large-scale structures that are sturdy enough to carry human weight. TrussFab achieves the large scale by complementing 3D print with plastic bottles.  TrussFab achieves the large scale by complementing 3D print with plastic bottles. It does not use these bottles as “bricks” though, but as beams that form structurally sound node-link structures, also known as trusses.

TrussFab presentation video:





Project homepage with more information about it:

https://hpi.de/en/baudisch/projects/trussfab.html

Full scientific publication in PDF:

https://hpi.de/fileadmin/user_upload/fachgebiete/baudisch/projects/TrussFab/TrussFab-authors-copy.pdf

3d printed structural hub holding the bottle trusses

Apis Cor 3D Prints a Fully Livable House

We have seen 3d printed buildings before but most of them were prototypes, built off-site or not used afterwords, but nothing compares to this house built by Apis Cor.

Apis Cor used a unique house 3d printing machine they developed and made an on-site house in 24 hours for the cost of some 10000 USD. It has surface of 38 square meters (409 square foot) and has been built in Stupino town, Moscow region, Russia.
The finished house is fully livable with all the appliances. Very cool!

Here is the very interesting presentation video:





Looks like 3d printing houses is a technology that has fully matured now. It will have interesting effects on housing market.

Source news post with full technical details:

http://apis-cor.com/en/about/news/first-house



3D Printed Construction Mesh Structures

Here are some examples how 3d meshes can be used to reinforce building structures. This technique is probably much more useful and applicable then cement paste extrusion.


Mesh Mould uses steel wire:




Project description:
The research project Mesh Mould investigates the unification of reinforcement and formwork into a single robotically fabricated material system. During the first research phase a spatial robotic extrusion process was developed, allowing to examine the interdependencies of mesh typology and rheological behavior of concrete (see Mesh Mould 2012 - 2014).
The second research phase at the National Competence Centre in Research (NCCR) Digital Fabrication focuses on the translation of the structurally weak polymer-based extrusion process into a fully load-bearing construction system. The current research focuses on the development of a fully automated bending and welding process for meshes fabricated from 3 mm steel wire.
The research involves the development of a fabrication-, and structurally-informed mesh typology as well as the subsequent collaborative development of a specialized robotic end-effector together with the Agile & Dexterous Robotics Lab of Professor Jonas Buchli.
More information on this project can be found at:

http://gramaziokohler.arch.ethz.ch/web/e/forschung/316.html


digiFABTuring and their robot arm attached plastic extruder which is more similar to common 3d printheads and could be done in a home workshop:






Here is a complete wall system with 3d printed polymer matrix made by Branch Technology:




They 3D printed a 7-foot-tall-by-3-foot-wide wall in 30 hours, and are currently extruding at a rate of 1.5 pounds per hour. The wall has a spray foam insulation, concrete core and inside/outside finish layer.

More info:

http://www.architectmagazine.com/technology/this-architect-designed-wall-system-has-a-3d-printed-core_o


3D printed livable house or garden shed?

Alex Le Roux 3d printed what he calls a "first 3D printed livable house in the United States". I would say it's a garden shed. You decide.































It was done on a Vesta machine:





























Vesta concrete 3d printer costs USD 8,999.00 and has 10ft x 10ft x 10ft build volume.

Project blog:

http://concreteprinter.tumblr.com/

Vest printers homepage:

http://www.vestaprinter.com/

Hadrian X Robotic Truck That 3D Prints Buildings With Bricks

Australian company "Fastbrick Robotics" developed a robotic truck system that can lay 225 bricks per hour. It's a big 3d printer on wheels that uses robotic crane to build houses.
It is not cement paste extrusion that can be found in other building 3d printers, but it is additive, digital and making BIG 3d objects.
Personally, I'm not even sure that cement paste extrusion is the best way to get commercially viable construction machine for industry wide adoption and application as a standard house building tool.

People like brick.


Here is an interesting video presentation:




Company homepage:

http://www.fbr.com.au/

It still needs some human assistance, so some jobs in construction field will be saved. Some. Few. For some time.



3D Printed Monolithic Houses

Andrey Rudenko developed his own concrete 3d printer in the garage. It has a gantry motion and extrudes concrete paste combined in the optimal mixture.
In his latest demonstration he printed a 100m2 house in 48 hours. He claims his 3d printed structures are hurricane and tornado resistant due to monolithic design.

He also successfully 3d printed a hotel suite in the Philippines:
































Here you can see the process and comparison to human builders:



He is well known for his 3d printed concrete castle:




His homepage with much more information:

http://www.totalkustom.com/


PS: I like the technology, but 3d printing is not a solution to housing crisis in my opinion. Houses are cheap to build, what is expensive is land, permissions, architectural work by certified professionals, compliance etc. Houses also became financial instrument and not a physical object person lives in. It is a broad and complex issue.

How to 3d print on the Moon?

I'm a strong supporter for space colonization (even if it sounds ridiculous now). 3d printing will certainly be one of the key technologies that will enable us to go there.

Currently there is a small race by several private companies. from start-up to large corporations, to get a foothold in the space by developing tech solutions. Since the Moon is one of the main targets, 3d printing with lunar dust and regolith will be solutions for building Lunar bases or large surface antennae dishes. It will be done by using small robotic 3d printing rovers and some type of laser or microwave sintering of Moon surface material.

If you want to  learn much more, here is an excellent and very educational presentation by Karsten Becker from Part Time Scientists. They are a team that is in Goggle Lunar XPrize competition to enable affordable access to space.


Video of the presentation:





PTScientists have a partnership with Audi for their Moon rover technology.































Here is a video with more details of the rover and story behind it. They use a lot of 3d printing with aluminum and titanium to get the properties they need. Wheels are critical for the rover movement so the pattern is specially designed.




BTW: if you are interested in Moon colonization and SF you should read Luna: New Moon by Ian Mcdonald. It is a great space opera that has elements of Dune and Game of Thrones, but is set on the Moon.

Stone And Rope 3D Printing with Rock Print

Rock Print is a robotic 3d printer that lays textile ropes on bed of stones conceting them and makong an architectural shape. 


Rock Print in action:




Project description:
Rock Print is the first architectural installation to be built from low-grade granular material and constructed by robotic machines. Conceived as an intriguing vertical object, the installation presents a radically new approach to The State of the Art of Architecture – the official title of the inaugural Chicago Architecture Biennial 2015 – and brings forward a new category of random packed, potentially fully reusable, poly-dispersed jammed structures that can be automatically fabricated in non-standard shapes. Following an initial period of robotic assembly, the installation will comprise a large-scale architectural artefact in its completed form, exhibiting distinct features, such as, for example, full material reversibility and the respective reusability of the aggregated materials; structurally active interlocking, differentiated structural performance, while yielding high geometric flexibility and articulation. Performing a full scale 3D “rock printing process” that uses the self-aggregating capacities of the material itself, this visionary project is the first collaborative installation by Gramazio Kohler Research, ETH Zurich, and the Self-Assembly Lab, MIT. The Chicago Architecture Biennial will open on 3rd October 2015 and will close on 3rd January 2016. For more information: www.chicagoarchitecturebiennial.org

Credits
Gramazio Kohler Research, ETH Zurich, and Self-Assembly Lab, MIT
Team
Fabio Gramazio, Matthias Kohler, Skylar Tibbits, Andreas Thoma (project lead installation), Petrus Aejmelaeus-Lindstroem (project lead research), Volker Helm, Sara Falcone, Lina Kara’in, Jared Laucks, Michael Lyrenmann, Carrie McKnelly, George Varnavides, Stephane de Weck, Jan Willmann
Selected experts
Prof. Dr. Hans J. Herrmann and Dr. Falk K. Wittel (ETH Zurich), Prof. Dr. Heinrich Jaeger and Kieran Murphy (Chicago University)

Selected consultants
Walt + Galmarini AG
Support
The project is supported by ETH Zurich and the Department of Architecture as well as by an ETH Zurich Research Grant. It is co-supported by MIT’s Department of Architecture, the MIT International Design Center, and an MIT International Science and Technology Initiative (MISTI) Grant.


Apis Cor Circular House 3D Printer

Apis Core presents their construction 3d printer which has an interesting new design somewhat similar to polar movement machines. It looks like it has many advantages over regular three axis setups of current building printers.

Apis Cor presentation:




Apis Cor in operation extruding cement paste:



Company homepage:

http://www.apis-cor.com/



From DIY 3d printing history 5 - Early days of house printers

As far as I remember first time I saw house 3d printer was with Enrico Dinis D-shape.































PDF presentation:

http://www.d-shape.com/d_shape_presentation.pdf

... some CNC sites named it the house CNC router: http://www.bg-cnc.com/wordpress/?p=592


But even in earlier times, 1940ies, machines existed to make houses by direct deposit of cement mixture. Sure, they used big cement mold but it was probably the birth of an idea.





















Source:

http://www.citylab.com/tech/2015/08/this-1940s-house-building-machine-was-the-original-3-d-printer/400967/

3D Printed Solar House or Hyped-up RV Trailer?

So, I've been seeing a lot of articles in the 3DPI blogosphere about this new amazing 3d printed solar micro-house developed by Oak Ridge National Laboratory and their AMIE project.





Now, what is exactly new here? All the technology is well known for decades and used extensively both by hobbyists, campers, RVers, off grid hippies and big companies ...

Did they just spend tons of tax payers money to create an RV trailer with some solar panels on it and battery powered golf cart? Maybe I just don't understand science ...

Sure, there is some nice futuristic design and a BIG 3d printer (cool toys) but is this really worth it?

























Solar panels on RV trailers? Its nothing new ...





Update:

I was not aware of this fact but it looks that this is the largest polymer 3d printed structure in the world. When you exclude cement paste 3d printed buildings (which are controversial) than this could truly be world's biggest 3d printed building or mobile house.


Using natural materials to 3d print buildings

Here is an interesting presentation on using different materials like clay, rubber, paper, wood, salt and other for 3d printing of buildings and architectural elements. The presentation is held by Ronald Rael from Emerging Objects.



Company page with many interesting photos:

http://www.emergingobjects.com/



WASP rotating mixing clay and straw extruder for 3d printing houses

Italian 3d printer company WASP presented a novel extruder for big machines that will 3d print houses in the future. Their clay extruder has a sieve and mixing auger and rotates as it deposits building material that can be sourced locally in poor countries.



Here is the project description:
Massimo Moretti and his collaborators don’t forget their main focus: to build 3D printed houses with a very low cost, expecially in developing counties. Now here we are to the turning point: WASP exhibit for the first time at 3D Print Hub in Milan the new extruder, completely redesigned, a rotating extruder.
It is a small revolution. Advantages are several. This kind of system require little energy, it cleans by itself, it can be assembled and disassembled in a very few time, it has a costant speed control. These technical solutions can be transposed in a bigger scale. This is the reason because WASP team consider this transition as crucial in 12 meters tall 3D print building, which is in progress. WASP will give very soon more details about this new fronteer, which has been reached thanks to the constant research.

Here are the videos of extruder and Wasp large clay delta making house parts:







Here is a video of the extruder printing with long straw fibers to give more strength:



Source in Italian: http://www.wasproject.it/w/stampa-3d-dal-cubo-di-ghiaccio-al-cubo-di-terra/




























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