Future Fabrication at MIT's Center for Bits and Atoms

If you are technology and science nerd you have to see this tour of MIT's Center for Bits and Atoms.

This is the place where some amazing tech is being developed for real world application purposes.
You will see some advanced gene editing, micron level 3d imaging, and manipulation, micron level laser cutters, molecular assemblers and nano machines.  


Part 1





Part 2




Some very very cool stuff kids!!!


MIT Center for Bits and Atoms homepage:

http://cba.mit.edu/

Source:

https://youtube.com/user/testedcom

First look at Cloud Based Fusion 360

Many of you use Fusion 360 as main design application. Adafruit team shows us the first view at browser based Fusion 360 system. Personally, I'm more fan of the open source software and I don't like to depend on a big corporation.





Link where you can test it yourself:

https://www.autodesk.com/products/fusion-360/blog/fusion-360-in-a-browser-preview/

SAM Robotic Brick Layer

We have seen extrusion based construction 3D printers that build with cement paste layers. SAM is a robotic bricklayer that uses standard masonry bricks. It can also be considered as a type of 3D printer since it is using additive manufacturing guided by a computer.
Despite some light statements in the video, a construction worker is probably not a job position with bright future.
Sure, SAM needs human assistance now, but it is highly likely it will be fully autonomous in the future. The two workers that assist it now probably displace ten workers because of the efficiency.





Video description:
Meet the Semi-Automated Mason or SAM, a robot that is so good at building walls it could take over the construction industry. Created by New York-based company Construction Robotics, the brick-laying robot promises to both increase productivity while reducing overall labor costs.
While the efficiency on construction sites has been stagnant in the last 20 to 30 years, manufacturing efficiency has increased significantly due to robotics and technology. Construction Robotics created SAM to solve that problem. SAM requires a human partner to smooth over the works, but the heavy lifting is left to the bot.
The robot can lay bricks at least three times faster than humans – and it never gets tired or makes mistakes. VICE News went to a construction site in Virginia to see SAM at work.

Source:

VICE

DIY Bench Clamp Made On a 3D Printer

Chuck designed and made this very useful bench clamp on his 3d printer. It uses some M6 metal bolts and nuts but it can easily be converted to other sizes.





It goes through a hole in a workbench and holds objects safely in place so you can work on them.




Project page:

https://www.thingiverse.com/thing:2444557

NCSIMUL at CMTS 2017

28/07/2017
SPRING Technologies, developer of software for the optimal and flexible use of CNC machines, including simulation and optimizing CAM programs, will demonstrate its flagship NCSIMUL SOLUTIONS package at CMTS 2017, Booth 1542. The manufacturing event will be held September 25 – 28 in Toronto, Canada. The latest 2017 version of NCSIMUL Solutions sets a new benchmark for comprehensive control of the machining process, providing ease of use, flexibility and automation for manufacturers to move towards Industry 4.0. The two main modules, NCSIMUL MACHINE and NCSIMUL 4CAM will be highlighted at the show.
"For manufacturers requiring 5-axis simulation software for machining centers or complex mill-turn multi-axis simulation, we are hopeful they will put us on their "must see' list at CMTS," Silvère Proisy, North American Operations Director for SPRING Technologies.
Among the new features of NCSIMUL SOLUTIONS 2017 and the NCSIMUL 4CAM module are: New probing strategies; support for turning after milling, for one-click NC machine turnaround; cutting tool management with 3D definitions; one-click project update; project export/import; automatic performance analysis; automatic graphic detection of machining risk zones and less than optimal cutting conditions, and more.
NCSIMUL MACHINE is an innovative CNC software solution providing realistic CNC simulation of the machining process. Users can simulate, verify, optimize and review machine programs based on the actual characteristics of the machine tools. Three-dimensional graphics help to avoid machining crashes while powerful algorithms and embedded process-based knowledge enable cutting conditions to be optimized. NCSIMUL MACHINE provides machining verification in three steps: investigates and corrects coding errors, simulates to locate collisions and correct motion errors, and validates the part cut and machining result. The benefits are many, including reducing the time spent on debugging programs; preventing the costly risk of spindle collision, tool breakage and scrap; and improving cycle times and process optimization efficiencies.
Further, SPRING has focused its R&D over the last year on optimizing the performance of NCSIMUL 4CAM, the award-winning CAM add-on module that can be integrated with the software package. Based on SPRING's expertise in the field, NCSIMUL 4CAM 2017 effectively brings users more efficient processes and supports their best practices with existing CAM software products. With the new version of NCSIMUL 4CAM, manufacturers now have a decision-making tool that is reliable, flexible, secured and automated for selecting the production resources they want to deploy.
PRESS CONTACT
Béatrice Fournie - Chargé de communication
SPRING Technologies
bfournie@ncsimul.com
Françoise Fouquet - Symphony Communication
ffouquet@symphony-communication.fr

12:06 PM

Hand Carved Rocking Horse

This post is a throwback to some woodworking I did in 2001. This is long before I did things with ZBrush and a CNC router. Back then, when my son was two years old, I made him a rocking horse. He's eighteen now and just graduated from high-school. He doesn't fit as well today as when he was two!

I've been asked a few times how I made it... here are some pictures which document the process.

I got the idea to make the horse when I saw a picture in Woodwork magazine of a rocking horse the professional carver Joe Leonard made for a client. Joe and two assistants hand carved the carousel for Euro Disney outside of Paris.

To get me started I took a carving class from Joe in his studio in Garrettsville, Ohio.  The class was a week long and we carved a head and neck starting with a router cut blank he provided.  This was a great class as there were only three students. Joe is fantastically talented and it was wonderful to watch him work.

Here's the piece we carved in the class.

After the class Joe provided me a side view drawing of a horse that I used as a full-size pattern.  The pattern was for a military horse so I mainly used it for outlines and sizing:

The wood used was 8/4 Poplar for the legs and rockers and 8/4 Basswood for the rest of the horse. It's easier to carve the Basswood but the Poplar was needed for strength.

The parts were laminated up - two to four layers thick. The head and neck were two, the body was four. Carbon paper was used to trace the pattern onto the wood.

The bandsaw was used to rough out all the parts:  

Here the body has been laminated and the pattern traced on. The rockers are being smoothed with a spokeshave: 

Carving the head - using the head I did in class to guide me: 

The body was carved independent of the head and neck which were later attached with dowels. Occasionally I used a carve-able wood filler which you can see over the eye. This would have seemed like a cheat to me - except it was shown to me by Joe Leonard himself! It's actually great stuff and surprisingly carves beautifully!

Poplar legs. Thin sections were laminated on to give extra width where needed. 

Using gouges and rasps to shape the legs. 

The legs are secured to body with dowels.

Once the legs were attached they could be carved and smoothed into the body.

The tail template is traced onto the basswood:

The bandsaw was used to rough shape it:

 Starting the carving:

The Veritas Carver's Bench and Vise were really handy for clamping and orienting many of these parts:

After the intersection was planed flat the tail was glued on with a dowel. The tail is braced between the legs to give it extra strength. I've seen lots of kids sit on the tail over the years:

Once the carving and sanding was finished I applied several coats of white pigmented shellac as a sealer. The horse was secured to the stretchers with some tapered blocks. The stretchers were secured to the legs with mortise and tenon joints:

My father in law, Gary Zarbua, (a painter and sculptor who lives in Nebraska) volunteered to paint it. So I build a crate to ship it off to him.

A few months later it was returned in the same crate all painted. I just had to glue on the rockers and it was done. Here it is today, sixteen years later:


The flags on the rockers are the countries of his ancestors: Germany, United Kingdom, Ireland, Czechoslovakia, Netherlands, and United States. 


3D Printing Parts for Cryptocurrency Mining Rig

Cryptocurrency mining is booming again with Ethereum currently being one of the most mined coins. In many countries graphics cards (GPUs) used for the process are hard to find or are much more expensive. For mining purposes, several cards are mounted on a single motherboard with a riser connector and attached to an open external rig for more space to get better cooling air flow.
Most mining rigs are self-built by the operators who always want to get the best price to quality ratio.

Here are a few very practical 3D printable DIY modules you can make yourself and use in your setup.


Here is a somewhat typical mining rig but all the connections of metal profiles and structural elements (red and black plastic) were 3d printed:































Youmagine project page with all the instructions and files:

https://www.youmagine.com/designs/ether-open-air-rig


If you don't want to keep your GPUs on a riser connected to a rigid frame to get more space or flexible arrangements for better cooling, you can use DIY 3d printed card holders.































MMF project page wit all the files:

https://www.myminifactory.com/object/gpu-mining-rig-38870


Here is a different type of vertical GPU holder with focused ventilation opening:




























Thingiverse page:

https://www.thingiverse.com/thing:2409114


Using 3d printing to build your hashing beast is a great way to ensure spare and replacement parts and it gives you much more customization options. You can also get various type of fan holders, air flow focusers, PC component holders, and many other components.


If you found something useful in this post or on this blog please support my work with a small donation to any of the following addresses:  


Bitcoin: 1ACR447cwTPEHpqNGBFzJfSXfeaneN6rSD

Ethereum: 0x098Acb18a667fc78992D4E1C2E0eD9A4529467d5

Litecoin: LXjxsSX7dPwfEjh2SZxNQzjq53rS1E2Mk2

Dash: Xns3ds39XzWmZakpkLUAMYng5KKnvKsYfd

Decred: DsTbn5VwioDtsVDoyhem2Xfmi3923okbkjA

Thnx ;-)

If you want to start mining, but don't have the hardware, you can start cloud mining on Genesis for as low as 30USD for a two year period:

Genesis Mining


Hangprinter

Hangprinter is an open sourced RepRap machine that uses walls and other surfaces as a frame. It literally hangs and prints. It makes a build volume an obsolete concept.


Hangprinter presentation:




Here it is a building tall tower:





Project pages:

http://hangprinter.org/

https://vitana.se/opr3d/tbear/

http://reprap.org/wiki/Hangprinter



3D Printable Mortise and Tenon Jig for your Dremel

If you need a cheap DIY jig for mortise and tenon making for your woodworking projects here is a simple 3d printable version that uses a Dremel tool for cutting out the wood.
It was developed by Crafted3D since he needed a cheaper alternative for a 1000USD standard router.







There are a few non-printable parts like a metal clamp, but this is a great low-cost shop tool. You could also design different templates for the shape of your tenon/mortise parts.


Instructables page with all the files:

http://www.instructables.com/id/Flex-Shaft-Mortise-and-Tenon-Jig/

3D Printed Boat Propeller by Jaimie Mantzel

Jaimie Mantzel is living on an island in Panama and he is building his own little paradise with his family. He has a lot of interesting projects from solar boat making to dome house building. He documents most of his life on YouTube, his channel is well worth following.

He uses DIY solar powered boats and he makes self-made 3d printed propellers for them.

Modular props with replaceable modules:





Here is the real test:





PDF for boat propeller design:

http://web.mit.edu/13.012/www/handouts/propellers_reading.pdf

MAKEzine article about his life and many cool island projects:

http://makezine.com/2016/03/11/building-makers-island-paradise/

Find Jaimie:

http://www.thepoosh.org/buildproject/jaimie-mantzel/island-community-panama-fortress-headquarters


Prop in the water

4:07 PM

Big Benchy RC Boat

You like making the 3DBenchy? Now you will like it even more with this project! Kim developed a larger version that can float and has an RC control for a small electric motor. It is 3d printed from several modules and held together with ABS-juice which also makes it watertight.


Video with build log and RC Benchy in action:




Here is the full construction guide:

http://www.instructables.com/id/RC-Boat-3DBenchy/

Thingiverse page:

https://www.thingiverse.com/thing:2388765



Very Loud DIY Filament Alarm

Donald Papp developed a simple but loud alarm, "Mister Screamer", that is hanging from your filament and if the filament runs out it triggers a loud alarm.

Key features:

  • If filament is present, nothing happens.
  • If filament runs out, scream your fool head off to alert a nearby operator.
  • Enclosure can be 3D printed
  • Self-contained (no external power or signals)
  • Requires no modifications to the 3D printer to be monitored
  • Electrically simple, and using a minimum of easy to source parts
  • Long battery life, low power usage
  • Easy to turn off when responding to an alarm






Source with the build guide:

http://hackaday.com/2017/06/07/improving-mister-screamer-an-80-decibel-filament-alarm/

All the files can be found at:

https://github.com/DPHAD/Mister-Screamer-Filament-Alarm

3D Printed Molds for Concrete Frame Canoe



Project description:
A research team from ETH Zurich used 3D-printed moulds to make the skeletal framework for this all-concrete boat, which won first prize for design innovation at the Concrete Canoe Regatta.
The boat race takes place every other year on the Rhine river in Cologne, Germany. It challenges participants to create the lightest and fastest vessel, and race it 200 metres without sinking. The competition allows no other material than concrete to be used.
For their SkelETHon canoe, the team from ETH Zurich relied on research that allowed them to fabricate large-scale concrete building components, casting concrete in any shape using 3D-printed moulds.
"With 3D printing we have an almost unlimited geometrical freedom for making formworks, which was not available to concrete so far," said the team's Andrei Jipa. "Undercuts, microstructures, high-resolution details are now possible."
The moulds are made from recyclable plastic, and allowed the team to cast slender "bones" – some of which measured just 15 millimetres in diameter – from steel fibre-reinforced concrete.

Source post with more information:

https://www.dezeen.com/2017/06/27/eth-zurich-team-designs-all-concrete-skelethon-canoe-slender-3d-printed-bones/

ZeroBot is a 3D printable FPV robot based on Raspberry Pi Zero

ZeroBot is a cool little 3d printable robot that is cheap and easy to make. Great for educational robotic projects. You can control it via the smartphone interface and all the software is available as SD card image. I'm making this!!!




Project description:
ZeroBot is a Raspberry Pi Zero W based robot. It can be controlled using any computer or smartphone via a web browser. The integrated camera module makes for a low latency video stream. In addition, the Raspberry Pi acts as a Wifi access point, so no router is required. The parts for the hull as well as the wheels can easily be printed on any regular 3D printer. 
Some of the key features are:
  • Compact CAD design with 3D printed components
  • Analog control via a joystick (and multitouch)
  • Simple battery solution using only a standard power bank
  • Low latency streaming (~0.3s)
  • Easy and cheap to build using widely available components































Thingiverse page:

https://www.thingiverse.com/thing:2352440

Hackaday.io page:

https://hackaday.io/project/25092-zerobot-raspberry-pi-zero-fpv-robot

3D Printed Small Internal Combustion Engine from Romania

Researchers from Romania 3d printed a small working two-stroke engine on a professional metal 3d printer.

Project description:
Romanian Valentin Stamate, a researcher at the Transilvania University in Brasov, presented a 3D printed two-stroke airplane engine prototype. It cost some EUR 20,000 to manufacture and the expense was undertaken by the Brasov University.
The engine is a 10 cubic centimeters one, with 10,000 rotations per minute. Most of the engine parts were produced by SLM and SLS-type 3D printers out of steel, aluminum, and steel and bronze powders. The only parts that were not 3D printed were the propeller, which is made of wood, the cone and its fastening system, the supporting bearings, the screws, the nuts and the spark. The engine is fueled by a mix of methanol and oil.

Now, I know what you are thinking: interesting project but 20 thousand euro is a lot of money for a small engine. Any you are right.
The first thing that came to my mind was my lawn mover broke a few days ago, and since I live in Croatia the replacement part was hard to find and too expensive for my taste. There are MANY small engines in the world and with right investment and economics of scale, this is a very large market. Just the replacement part market is huge with thousands of different engine models with hundreds of parts each.

THIS WORLD NEEDS CHEAPER and OPEN SOURCED 3D PRINTABLE SMALL ENGINES!!!
Now go and make it happen.






















Source:

https://www.romania-insider.com/romanian-researcher-presents-3d-printed-plane-engine-prototype/

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