Showing posts with label laser. Show all posts
Showing posts with label laser. Show all posts

Upcycle your old Prusa into a laser cutter

Jon aka. Dr3vil used a parts form old Prusa Mendel and made a close chamber DIY laser cutter / engraver. He documented his project on Thingiverse.

Jon writes:
I wanted to add a laser cutter/engraver to my shop and decided it would make a good design challenge based on recycling a Prusa Mendel - Essentially a frame of 5/16” threaded rod and 8mm rod with LMU88 bearings. The CAD models had to be simple to print, make what you can, buy what you absolutely must, and source locally. Ultimately this project is a primer for building gen III of my 3D printer and a larger gen II laser of many watts. As such I’m sharing an ‘as-is’ , ‘it got me to operational’ dump of the project STL’s, sanding and part prep will be required.

Firmware is Marlin configured for CoreXY. It was helpful to set a dummy thermistor value as this allows using the print bead and hot-end outputs as switches from gcode (M104 S100 and M140 S100, send S0 to turn off). The fans and laser power supply are switched, as usual fan PWM modulates the laser through M106.

Gcode generation is either by Jtech Inkscape plugin or 305 Engineering’s raster generator. For engraving PCB’s I ended up modifying 305’s code, borrowing a page from Jtech. The first change was having laser off moves run at full speed, since acceleration is handled in firmware this shaves a lot of time off the job. The second change was to have a pause when turing the laser on or off as to allow the edges of the burn to be more defined, 200ms was enough. Finally adding pre and post geode safe the machine when done and get in position.






























For files and instructions go to:

http://www.thingiverse.com/thing:2120327

Keep in mind that it is a work in progress...

Star Track 3D Printable DIY Astronomy Pointer and Tracker

Görkem Bozkurt developed an Arduino powered astronomy pointer and tracker that can be made on a DIY 3d printer.
It could probably be customized to move a small telescope or asrophotography setup.

He described his project as:
Star track is an Arduino based, GoTo-mount inspired star tracking system. It can point and track any object in the sky(Celestial coordinates are given as input) with 2 Arduinos, a gyro,RTC module,two low-cost stepper motors and a 3D printed structure.

Do keep in mind that lasers are dangerous and that there are strict laws against pointing at airplanes.




Very detailed build guide can be found at:

http://www.instructables.com/id/Star-Track-Arduino-Powered-Star-Pointer-and-Tracke/



DIY SLS 3D Printer Made For 400 Euro

Vulcaman from Germany developed a DIY laser sintering (SLS) 3D printer that you can make for some 400 Euro or 450 USD.

Technical specifications:

  • 1W 445nm laser diode
  • 8 x 8 x 8cm build volume
  • 36 x 54 x 60cm outer dimensions
  • CORE-XY movement
  • speed: 60mm/s tested, 300mm/s possible
  • costs around 400€





































Video of the machine in action:



Since the nylon powder that commercial SLS printers use costs some 200€ per kilogram, developer used much cheaper black powder for powder coating. This gear was printed in black powder coating material at 60mm/s it has dimensions of 3 x 3 x 0,5cm and took one hour to print.





Project homepage with very detailed step-by-step build guide:

http://www.instructables.com/id/DIY-SLS-3D-Printer/

Let the cheap DIY SLS era begin!!!

Laser-assisted Advanced 3D Printing with Silver Ink

Researchers at Harvard’s Wyss Institute for Biologically Inspired Engineering and the John A. Paulson School of Engineering and Applied Sciences (SEAS) developed a new 3D printing method.

They use a miniature nozzle to spray silver ink that is solidified by lasers in midair to produce self-supporting 3D structures.

The application of this technology will probably be in advanced electronics circuits production or biomedical devices.




























Here is the video of the process:



Source and more information:

http://www.pnas.org/content/suppl/2016/05/11/1525131113.DCSupplemental

http://www.pnas.org/content/113/22/6137.abstract

http://www.pnas.org/content/suppl/2016/05/11/1525131113.DCSupplemental/pnas.201525131SI.pdf

Trinus 2-in-1 3D Printer

Trinus is a new 2-in-1 solution with option for user to mount 3D printer or laser head.

Tech specs:

  • Print Volume: 120mm x 125mm x 125mm
  • Print Speed: up to 70/mm
  • Minimum layer height: 0.05mm（50 micron）
  • Print Material: 1.75mm PLA,  ABS
  • OS Supported: Windows, Mac
  • Conectivity: USB, SD Card (autoprint)
  • Power consumption: 60W
  • Weight: 9.8kg


For more see:

http://www.trinus3d.com/

It will be on Kickstarter soon, you can get if for 199 USD as a super-early-bird offer.

Hacked Formlabs 3D Printer Plays a Game of Spacewar

3D printers are becoming so ubiquitous that even the higher-end machines like Form 1 and Form 2 are being used to make gaming projects like this Spacewar setup.

Matt Keeter used electronics and lasers from Form 2 and cover from Form 1, programmed it in Haskell and made a classic video game playable on a hardware of gutted SLA 3d printer.

Here is the hardware connected:



Here is a photo of the projected game objects, link to the video is listed bellow:




































Detailed build guide, the code and video of project working can be found at:

http://www.mattkeeter.com/projects/spacewar/

Source-code is available at GitHub:

https://github.com/mkeeter/spacewar


Laser Engraver from Discarded DVD Drives with 3D printed Frame

If you have few old DVD drives and an Arduino Uno you can make a simple laser engraver for some 15 USD. The supporting frame can be 3d printed or made from any material you can hack.































Here is the video of the same design with standard frame:





All files can be found at:

http://www.thingiverse.com/thing:375828

Detailed instructions are at:

http://www.instructables.com/id/Pocket-laser-engraver/?ALLSTEPS

CNC Router& Laser Machine Improve Stone Carving


People like stone, since stone is a natural material, color variations, and veining are perfectly normal, and no pieces are exactly alike. Carving stone by hand may requires you have art basic knowledge, and it takes a rather long time to practice on it. For a stone-work shop, owner may hire stone worker with rich experience or wait a worker to practice and practice and get skilled. #stone carving
Well, if there is a machine to assist you, whatever you make stone carving as hobby or business, it will improve the stone carving work rather efficiently on the speed and precision and almost without mistake, saving you a lot of time and cost.

OMNI offeres two kinds of cnc machine for stone carving, and these two cnc machines can reach different result on the stone pieces.

1.CNC Router

How it works?
CNC router is a carving head and carving tool, rather powerful, since the carving head power could up to 3kw, 4.5kw, 6kw and even more.  You only need to design the pattern you gonna carve on the stone, then give command to CNC controller, then the machine will "draw out" the pattern you want. See below its working video, it is tombstone carving:
What stone I can carve by this machine?
1)Soapstone Available in many different colors and textures. Polishes to a smooth finish and scratches leave a white mark which makes it easy to texture.
2)Alabaster-I recommend this as a starting stone both because it is easy to carve and because it is extremely beautiful. 
3)Limestone  This stone does not polish well but is one of the best stones for showing details carved into it.
4)Marble  It is a hard stone, worth for you to work out it by cnc machine.
5)Granite 

2. Laser Machine

How it works?
Laser machine fits laser tube, laser engraving melts the surface of the stone. It works directly on the material. Consequently, there is no need for producing a stencil.  
What Stone I can Carve by Laser Machine?
Laser engraving on stone is particularly suited for polished, possibly dark natural stones, such as granite, marble, ceramic or slate. The more homogeneous and fine-grained the stone, the better the results produced by stone engraving. But thanks to their smooth surface, even pebble stones can be etched well with the laser. 

What other materials these two kinds of cnc machine can process? 
They can engrave a wide range of material, such as wood, acrylic, plastic, leather, foam etc. More information, you may visit our webiste www.omnicnc.com
CNC router samples:





Laser Machine Samples:




Contact us if you request more information about cnc router and laser machine and stone carving. 
CNC Router for stone carving




Laser machine for small size stone carving 




Laser machine for large size stone carving



Skype: omni-cnc  Email: sales@omni-cnc.com

DIY 3D Printed CO2 Laser Tube is Uber Cool

A guy under a YT username 1kreature started developing his own 3d printed N/CO2 laser tube. He has achieved some great results! Soon we can print some cool laZors!





... and here is more successful ignition with better vacuum:




He still has not published his files, but he is still developing the project. Sure, it will take some time and effort to perfect it and you will need some experience in building it but did I mention how cool lasers are!?

Source:

http://hackaday.com/2015/09/13/building-a-3d-printed-laser-tube/

If you want to learn more about build a CO2 laser by yourself check out this link:

http://jarrodkinsey.org/co2laser/co2laser.html





Endurance L-Cheapo Laser Engraving and Cutting Attachment

Endurance L-Cheapo is a laser engraver / cutter attachment for your 3d printer or a CNC machine that will greatly expand its capabilities.

Key features:
  • L-CHEAPO is a 445 nanometer diode laser which easily mounts on your 3D printer or CNC mill
  • No additional power supply is necessary, and it will not interfere with normal use of your hardware
  • You can readily switch from laser to print/mill mode, use your existing software (Slic3r, Skeinforge, etc), and with no tools the laser can be removed in about 2 minutes
  • L-CHEAPO can cut paper and wood up to 3/16ths of an inch, and can engrave most non-metallic materials
Tech specs:
  • Laser Type Diode – No export restrictions
  • Laser Output 2100mW ± 15%
  • Focal length 10cm (variable)
  • Laser wavelength 445nm
  • Lens Type Crystal glass
  • Operation time Tested 48 hours continuous
  • Voltage 9-16V DC
  • Current draw 2100mA ± 10%
  • Price: $195 + shipping costs

Videos of L-Cheapo in action:











Here it is cutting acrylic:





Here it is cutting 6mm plywood:





Here is a laser attachment tool head for Ultimaker 2:




Endurance homepage:

http://endurancerobots.com/products/laser-cutters-accessory/





Laser Based Direct Metal Deposition by RCAM


Boys and girls at RCAM gave us this wonderful amalgam of advanced laser metal 3d printing paired with high-end robotics. Laser, robots and 3d printing. Yep, it doesn't get much cooler than that.








Learn more at:

http://www.smu.edu/Lyle/Centers/RCAM




Source:

https://thestack.com/world/2015/09/07/new-3d-metal-printing-technique-combines-lasers-and-advanced-robotics/


Combining laser cutting and 3d printing for faster manufacturing

Platener is a project from team working in Hasso-Plattner Institute that combines laser cutting of simple surfaces and combining them with 3d printed complex curved parts to get very fast manufacturing or prototyping.




Project homepage with more information:

https://hpi.de/de/baudisch/projects/platener.html

They have previously developed faBrickation 3d printing with Lego bricks and WirePrint for wireframe objects.




Emerging synergy of lasers and 3d printers with real-time scanning and cutting

What is cooler then lasers? Well, lasers and 3d printers combined! duh! At some time at past I have argued on some forums that lasers will become integral parts of 3d printers and I was met with lot of opposition. There have been some attempts to integrate laser based 3d scanners into 3d printers even in commercial products but it is far from wide acceptance.
Yet, adding a laser with sensing electronics can give you so much more then just cheap 3d scanning.

Here is a video by Claudio Di Leo, MIT student, who attached a Infiniter VLM-650-27 line laser to a Solidoodle which uses a 2MP web camera to scan printbed enabling it to 3d print on place object. The entire upgrade costs some 50 USD but increases the ability of the machine.




Now, what would happen if you turn up the power on the laser?

There are several simple DIY laser cutter projects based on replacing the extruder but what if a laser cutter would be a separate tool moving independently?

Here is a video demonstration of laser cutting 3d printed PLA object. As you can see it can be done easily.




Here is a project with detailed guide and software on how to make springs with a laser cutter from different materials but also features PLA 3d printed tube:



Here are detailed instructions for spring laser cutter:

http://www.instructables.com/id/Laser-Cut-Helical-Springs/?ALLSTEPS

So, what could we achieve if we integrate active lasers into 3d printers:

  1. 3d scanning
  2. real-time scanning of print volume for continuous 3d print calibration, sensing failure and continuation of aborted prints
  3. 3d printing on objects attached to a print surface
  4. laser cutting printed objects giving new dimensions to 3d printed objects
  5. "standard" laser cutting of sheet materials, engraving and PCB processing
This could be the next big thing :-)




Disney develops innovative textile 3D printer for soft objects

Disney researchers have developed a completely new 3d printing technology for making soft objects out of textile. They call it "Layered Fabric 3D Printer for Soft Interactive Objects". It works by laser cutting fabric layer form a continuous band and then binding them with heat sensitive glue.



Video of it in action:




Description from the project page:

We present a new type of 3D printer that can form precise, but soft and deformable 3D objects from layers of off-the-shelf fabric. Our printer employs an approach where a sheet of fabric forms each layer of a 3D object. The printer cuts this sheet along the 2D contour of the layer using a laser cutter and then bonds it to previously printed layers using a heat sensitive adhesive. Surrounding fabric in each layer is temporarily retained to provide a removable support structure for layers printed above it. This process is repeated to build up a 3D object layer by layer.
Our printer is capable of automatically feeding two separate fabric types into a single print. This allows specially cut layers of conductive fabric to be embedded in our soft prints. Using this capability we demonstrate 3D models with touch sensing capability built into a soft print in one complete printing process, and a simple LED display making use of a conductive fabric coil for wireless power reception.
Project homepage:


Detailed PDF paper:

TwinTeeth home manufacturing PCB factory mulitool with 3d printer

There are more and more home manufacturing tools and TwinTeeth is one of the more developed I saw.
It is a multitool reversed Delta machine mainly orientated towards PCB manufacturing but it can serve as 3d printer also. It is fully open sourced with plans so you can easily build it yourself or customize it to your needs. True ability for distributed manufacturing.

It has following functions and exchangeable tool options:
  • UV Laser photoengraving on sensitive film or pre-sensitized boards using an ultraviolet laser.
  • Drilling vias and holes using any mini-rotary tool like Dremel® or Proxxon®.
  • Dispensing solder paste with precision on SMD PCB pads.
  • Plotting circuits with a permanent pen-maker
  • 3D printing knobs, casings, front-panels, even print circuits with conductive filament, or make circuits supports.
  • Milling/Carving soft materials or etching PCB copper with a v-bit (if you prefer this etching method).
TwinTeet core inverse Delta and replaceable toolheads in front of it







Here is a video of it in action:



TwinTeeth technical specifications from the project page:
  • Working area (X,Y,Z): 70x80x60mm reduced considerably to an “Arduino™ shield-size” because it's preferred to do something small but precise. Users rarely create big circuit boards and reducing the working area has some benefits: the robot is cheaper, more precise, more robust, smaller and more manageable. However, it’s scalable, so you can make it bigger if you want.
  • Motion: TwinTeeth is powered by three Nema 17 motors, lead-screws and anti-backlash nuts.
  • Speed: it can go as fast as 1200-1500mm/min.
  • Code: it supports G-Code, postscript and BMP files. Eagle CadSoft can export to postscript format very easily. Support BMP files means than in addition to PCBs it can also print and etch photos on copper, alu or bronze.
  • Laser: using the same PHR-803T optical pickup than DiyouPCB with a wavelength of 405nm.
  • Rastering: the robot draws the PCB circuits in rastering mode in a similar way any paper printer does: moving the laser (or the bed in our case) from one side of the printer to the other.
  • Resolution: In rastering mode it's printing at 600DPI resolution. The laser beam spot is approx. 0.04 wide when is focused. Incredibly thin! Theorically mechanical precision is 0.94um.
  • Auto bed-levelling – it keeps the bed flat with a tolerance of less than 0.01mm while the robot is moving. It’s very important to improve printing quality and provide precision.
  • Auto-Focus: - small focus differences on the PCB surface affect printing quality so implemented a robust focusing system which takes some points on the PCB and extrapolates the results with a bilinear equation. With that info the robot adjusts the focus automatically while printing.
  • Infrared focusing: the auto-focus system uses an infrared laser to avoid film blurring. Films or presensitized boards are only sensible to ultraviolet light.
  • Electronics – using the well known combination of Arduino™ Mega + RAMPS 1.4 + A4988 Motor Drivers. Improved the Pickup Driver Circuit developed for DiyouPCB and now it includes new features.
  • Precision fixture bed – it is very important to keep the PCB fixed to the bed while the robot is moving. Also, when printing two-sided PCBs you have to be sure that both sides are correctly aligned. TwinTeeth includes a precision aluminium fixture bed and dowel pins which allow correct fixing and positioning of the PCBs. A stencil is also included which helps to drill the PCB’s 4-positions holes.
  • Camera – included a small USB camera because it is difficult to see tiny details on high-density PCBs. The camera is also useful to set the home position which is very important to obtain accuracy.
  • 3D Printing:  FFF (Fused Filament Fabrication) with 1.75mm PLA/ABS and a 0.35mm extrusion nozzle. Printing quality is similar to any 3D printer you can find in the market.
TwinTeeth software:
  • TwinTeeth Firmware: deeply modified Marlin firmware to support multiple tools, manage and control the laser, implement the auto-focus system, print in rastering mode, improve the buffering, and much more.
  • TwinTeeth Management Console – TwinTeeth comes with a new easy-to-use management console which includes functionality specially designed for the multi-tool environment. Included functions to calibrate the printer, move the axis (jogging), and adjust the parameters of each tool. This software communicates with the robot through an USB 2.0 port.
  • TwinTeeth Eagle ULPs – developed some ULPs (Eagles’s user language programs) to generate the drilling and paste dispensing g-code files. You can also use the files generated by other ULPs like PCBCode.
  • Eagle Cadsoft – It is a popular electronic CAD software company. They provide a freeware version for non-commercial use. It easily generates the postscript, drilling and solder paste dispensing files which TwinTeeth uses to make the circuits.
  • 3D Slicing software– for 3D printing you can use any slicer software like Slic3R or Cura.

TwinTeeth homepage:

http://www.diyouware.com/front

Since it is an open source project you can get all the files to make it here and start your own home PCB factory:

http://www.diyouware.com/twth_getit


Sardauscan is the cheapest DIY 3d scanner in the world

Sardauscan is probably the cheapest 3d scanner in the world and there is very little space to reduce the price.
You can build this 3d scanner for under 30 USD. It is controlled by cheap Chinese copy of Arduino Nano and you only need two USB ports on your computer to power it. The most expensive part is a Hercules HD Twist webcam.
The Sardauscan is developed by Fabio Ferretti from Belgium and it is open sourced! Great work Fabio!






All the files needed to build it yourself with some instructionscan be found at:

http://www.thingiverse.com/thing:702470

Software to run it (still under development) can be found at:

https://github.com/Sardau/Sardauscan

Detailed building guide on Instructables:

http://www.instructables.com/id/Build-a-30-laser/

Here is the summary Bill Of Materials with estimated prices:
  • Bunch of M3 (16 and 20 mm)
  • Bunch of M4 (12 ans 20 mm)
  • 1x Chinese Arduino Nano (Chinese copy, 4$)
  • 1x Chinese Stepper Motor and controller (5$) 
  • 1-4x Line laser (2.5$ piece) 
  • 1x Hercules HD twist webcam (15$) 
  • 20x20 profile which can be printed: for example http://www.thingiverse.com/thing:280318
  • Optional 3x 4mm roller (0.3$ piece)
  • Total estimated price: 26.5$ (1 laser) to 35$ (4 lasers)
Here is the software showing the scan results:


Laser metal deposition five axis 3d printing for aerospace appliances by Merlin Project

Laser metal deposition (LMD) is DMLS process that is the future of aerospace industry. Since European Union is a manufacturing powerhouse it is investing in many R&D projects like Merlin.
Ever major technological power is in the race to rule the industry and advance in digital manufacturing age.

From project description:
A 5 axis laser metal deposition manufacturing method is being developed by TWI for an EU-funded project which is demonstrating drastic time reduction in the manufacture of aero engine casings. 
In LMD, a weld track is formed using metal powder as a filler material which is fed through a coaxial nozzle, to a melt pool created by a focused high-power laser beam.
By traversing both the nozzle and laser, a new material layer develops with precise accuracy and user-defined properties. The application of multi-layering techniques allows 3D structures to be created.
To find out more please visit the project website: http://www.merlin-project.eu/ or go to TWI's website:http://www.twi-global.com/news-events...

Here is a video of the process. It took seven and half hours to print this thin walled casing prototype for jet engine test beds.





Here is a list of LMD technical advantages and disadvantages:

Advantages of LMD:
  • Metallurgical bond (not mechanical, thermal spray)
  • Wide variety of available powders 
  • Very low dilution is possible 
  • Relatively high deposition rates 
  • Process is highly repeatable 
  • Low impact on base material compared to similar processes (HAZ) 
  • Superior metallurgy compared to similar processes 
  • Virtually unlimited build height 
  • Very flexible tool path compared to wire applications 
Disadvantages of LMD:
  • High capital equipment costs
  • Powder cost is typically higher than wire
  • Capture ratio of additive material < 100% (based on process parameters)
  • Cannot control the process manually – CNC is required 
  • Experienced, specialized staff required (e.g. laser safety engineer, skilled operators)
LMD laser toolhead schematics:



FreeLSS open source DIY 3d scanner with 3d printed parts and Raspberry Pi

FreeLSS is a simple DIY 3d scanner that looks easy to make if you know some basic stuff like 3d printing and Raspberry Pi operating. It has most of a parts 3d printable and electronics is based on Pi and Pi camera. It is open source and all the files are available! Kudos to the team!
















FreeLSS description from the project page:
FreeLSS is a free as in open source, open hardware, and open electronic design 3D printable turn table laser scanning platform based on the Raspberry Pi. It is written in C++ and licensed under the GPL.
The scanning software runs self-contained on the Raspberry Pi without the need for a connected computer via USB. The user interface is completely web based and is exposed via libmicrohttpd on the Pi.
Laser sensing is performed via the official 5 MP Raspberry Pi camera. The camera can be operated in either video or still mode. Video mode camera access is provided by the Raspicam library. Reference designs for the electronics to control the lasers and turn table are available as Fritzing files. Access to the GPIO pins are provided by wiringPi.
FreeLSS technical specifications:
  • Fully 3D Printable
  • Point cloud export
  • Triangle mesh export
  • Assisted calibration
  • Support for dual laser lines (right and left)
  • Up to 6400 samples per table revolution (with reference electronics)
  • 5 megapixel camera sensor
  • Support for camera Still mode and Video code
  • Configurable Image Processing Settings
  • Ability to generate images at different stages of the image processing pipeline for debugging
  • Persistant storage of previous scans
  • Manual control of lasers and turn table
  • Flexible architecture
  • Output formats: PLY - Colored Point Cloud, XYZ - Comma Delimited 3D Point Cloud, STL - 3D Triangle Mesh
FreeLSS homepage:

http://www.freelss.org/

GitHub with all the files: http://github.com/hairu/freelss


Here is a video of scanner in action:




I couldn't find any test, reviews or comparisons with other DIY 3d scanners, but if somebody has any experience put it in the comments ...


FLUX multitool Delta 3d printer




Flux is a new delta 3d printer that has easily exchangeable tool heads and integrated 3d scanner. Currently available tool heads are 3d printing head and laser engraver head with several modules under development like: a dual extruder, a ceramics extruder, and a pastry extruder.

It is on Kickstarter now

https://www.kickstarter.com/projects/2117384013/flux-all-in-one-3d-printer-unlimited-elegant-simpl

Currently, 38 days before campaign end, it has $348,923 pledged of $100,000 goal.

Flux certainly has minimal and cool design:

























Comparison chart of Flux with devices it replaces:



Flux technical specifications:


Flux company page: http://flux3dp.com/


Do YOU want to be a 3d printer? Human 3d printer!?

At first I was like : "whaaaat" then I got it :-) It is a project to load a STL file into laser guide that will outline a shape on a surface and then a PERSON will manually deposit hot glue or some other material. Layer by layer, 3d "printed" object will be completed. So it is a HUMAN 3D PRINTER!!!!

Yes, you will be human 3d printer

Overview of the whole idea 

Prototype of the laser that will guide you in your  manual human operated 3d printing



























The project is under development, all the details can be found here:

http://www.instructables.com/id/Becoming-a-Human-3D-Printer/?ALLSTEPS

It doesn't get more DIY than this :-)

I hope it will be successfully finished and documented :-)

... or maybe it is a joke / prank / statement about technology ... hmmmm ... we will see ...

PS: the term "sculptor" comes to mind ...

Update (9.10.2014.):

Full tutorial for this project is released, now you can make your own laser guide that will make you into human 3d printer :-)

All the details can be found at:

http://www.instructables.com/id/Become-Your-Own-3D-Printer/?ALLSTEPS

Project is developed by Laura Devendorf and it is an articulated laser pointer that draws g-code output path which can be followed by human operator and filled with various materials to create a 3d object.








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