Showing posts with label dremel. Show all posts
Showing posts with label dremel. Show all posts

3D Printable Mortise and Tenon Jig for your Dremel

If you need a cheap DIY jig for mortise and tenon making for your woodworking projects here is a simple 3d printable version that uses a Dremel tool for cutting out the wood.
It was developed by Crafted3D since he needed a cheaper alternative for a 1000USD standard router.







There are a few non-printable parts like a metal clamp, but this is a great low-cost shop tool. You could also design different templates for the shape of your tenon/mortise parts.


Instructables page with all the files:

http://www.instructables.com/id/Flex-Shaft-Mortise-and-Tenon-Jig/

3D Printable DIY Rotary Tool aka. Dremel Clone

Makernaut developed and published this great 3d printable rotary tool or Dremel. It looks easy to make even with entry level electronics skills and has three 3d printed enclosure parts.

It is powered by 12V DC motor (listed as 6000 rpm, RS-550S motor, diameter~37mm), it has PWM DC motor controller (3A) and mini chuck / collet set for 3.17mm shaft to hold the tool bits.


Here is the build guide video with a short demonstration:




Full Instructables with STLs and parts list can be found at:

https://www.instructables.com/id/3d-Printed-DIY-Dremel-style-Rotary-Tool/

You can also go and see Makernaut's youtube channel:

https://www.youtube.com/channel/UCAFh1MH4rPop-ca2jyPhcpQ



Dremel Cutting Platform Made With 3D Printing

Dremel tools or their clones are very useful for everyday work. Now you can 3d print an adjustable cutting platform for them.

Here is a demonstration video:




All the files to make it can be found at:


http://www.thingiverse.com/thing:722314


Look, it can even cut trough metal rods and it will protect you from all the sparks flying :-)



TwinTeeth home manufacturing PCB factory mulitool with 3d printer

There are more and more home manufacturing tools and TwinTeeth is one of the more developed I saw.
It is a multitool reversed Delta machine mainly orientated towards PCB manufacturing but it can serve as 3d printer also. It is fully open sourced with plans so you can easily build it yourself or customize it to your needs. True ability for distributed manufacturing.

It has following functions and exchangeable tool options:
  • UV Laser photoengraving on sensitive film or pre-sensitized boards using an ultraviolet laser.
  • Drilling vias and holes using any mini-rotary tool like Dremel® or Proxxon®.
  • Dispensing solder paste with precision on SMD PCB pads.
  • Plotting circuits with a permanent pen-maker
  • 3D printing knobs, casings, front-panels, even print circuits with conductive filament, or make circuits supports.
  • Milling/Carving soft materials or etching PCB copper with a v-bit (if you prefer this etching method).
TwinTeet core inverse Delta and replaceable toolheads in front of it







Here is a video of it in action:



TwinTeeth technical specifications from the project page:
  • Working area (X,Y,Z): 70x80x60mm reduced considerably to an “Arduino™ shield-size” because it's preferred to do something small but precise. Users rarely create big circuit boards and reducing the working area has some benefits: the robot is cheaper, more precise, more robust, smaller and more manageable. However, it’s scalable, so you can make it bigger if you want.
  • Motion: TwinTeeth is powered by three Nema 17 motors, lead-screws and anti-backlash nuts.
  • Speed: it can go as fast as 1200-1500mm/min.
  • Code: it supports G-Code, postscript and BMP files. Eagle CadSoft can export to postscript format very easily. Support BMP files means than in addition to PCBs it can also print and etch photos on copper, alu or bronze.
  • Laser: using the same PHR-803T optical pickup than DiyouPCB with a wavelength of 405nm.
  • Rastering: the robot draws the PCB circuits in rastering mode in a similar way any paper printer does: moving the laser (or the bed in our case) from one side of the printer to the other.
  • Resolution: In rastering mode it's printing at 600DPI resolution. The laser beam spot is approx. 0.04 wide when is focused. Incredibly thin! Theorically mechanical precision is 0.94um.
  • Auto bed-levelling – it keeps the bed flat with a tolerance of less than 0.01mm while the robot is moving. It’s very important to improve printing quality and provide precision.
  • Auto-Focus: - small focus differences on the PCB surface affect printing quality so implemented a robust focusing system which takes some points on the PCB and extrapolates the results with a bilinear equation. With that info the robot adjusts the focus automatically while printing.
  • Infrared focusing: the auto-focus system uses an infrared laser to avoid film blurring. Films or presensitized boards are only sensible to ultraviolet light.
  • Electronics – using the well known combination of Arduino™ Mega + RAMPS 1.4 + A4988 Motor Drivers. Improved the Pickup Driver Circuit developed for DiyouPCB and now it includes new features.
  • Precision fixture bed – it is very important to keep the PCB fixed to the bed while the robot is moving. Also, when printing two-sided PCBs you have to be sure that both sides are correctly aligned. TwinTeeth includes a precision aluminium fixture bed and dowel pins which allow correct fixing and positioning of the PCBs. A stencil is also included which helps to drill the PCB’s 4-positions holes.
  • Camera – included a small USB camera because it is difficult to see tiny details on high-density PCBs. The camera is also useful to set the home position which is very important to obtain accuracy.
  • 3D Printing:  FFF (Fused Filament Fabrication) with 1.75mm PLA/ABS and a 0.35mm extrusion nozzle. Printing quality is similar to any 3D printer you can find in the market.
TwinTeeth software:
  • TwinTeeth Firmware: deeply modified Marlin firmware to support multiple tools, manage and control the laser, implement the auto-focus system, print in rastering mode, improve the buffering, and much more.
  • TwinTeeth Management Console – TwinTeeth comes with a new easy-to-use management console which includes functionality specially designed for the multi-tool environment. Included functions to calibrate the printer, move the axis (jogging), and adjust the parameters of each tool. This software communicates with the robot through an USB 2.0 port.
  • TwinTeeth Eagle ULPs – developed some ULPs (Eagles’s user language programs) to generate the drilling and paste dispensing g-code files. You can also use the files generated by other ULPs like PCBCode.
  • Eagle Cadsoft – It is a popular electronic CAD software company. They provide a freeware version for non-commercial use. It easily generates the postscript, drilling and solder paste dispensing files which TwinTeeth uses to make the circuits.
  • 3D Slicing software– for 3D printing you can use any slicer software like Slic3R or Cura.

TwinTeeth homepage:

http://www.diyouware.com/front

Since it is an open source project you can get all the files to make it here and start your own home PCB factory:

http://www.diyouware.com/twth_getit


How to use friction welding to repair and make 3d printed objects

Here are two video guides by youtube user Scorch on using a Dremel based DIY friction welder. Great work Scorch!

Here is a video on how to make a Buckyball from 3d printed hexagons:



... and video on how to repair 3d printed objects:




Friction welding works with both PLA and ABS.

While good people of Hackaday think this is a new 3d printing technique it is actually used for a quite some time now.

here you can see it in action making and repairing stuff:

http://diy3dprinting.blogspot.com/2014/01/how-to-friction-weld-plastic-with.html

... and here you can see a guide on how to make it work and make a small DIY plastic welder:

http://diy3dprinting.blogspot.com/2013/01/diy-friction-plastic-welder-by-fran.html

And if you want to use 3d printed plastic rivets for friction riveting things together:

http://diy3dprinting.blogspot.com/2014/01/3d-printed-rivets-for-friction-welding.html

If you want to go the ultrasonic way or DIY heat plastic welding in the "old school style":

http://diy3dprinting.blogspot.com/2012/12/diy-ultrasonic-plastic-welding.html

And here is how a friction welding seam looks like (from Scorch's video):











3d printable Dremelfuge and revolution of DIY vaccine creation by Cathal Garvey





Cathal Garvey created well known Dremel / drill low cost centrifuge "Dremelfuge". Here is interview with him where he describes various possibilities of his work. It could help bring more advanced medicine and science to developing world for fraction of the cost of conventional equipment while being open source.
Biohacking is expanding everywhere, workshops are held even in my country of Croatia. 3d printed tools like this could help people everywhere to get economically viable equipment.

If you want to make your Dremelfuge, files can be found here:

http://www.thingiverse.com/thing:1483


First post about Dremelfuge:

http://diy3dprinting.blogspot.com/2012/11/dremelfuge.html


























Source: https://www.youtube.com/watch?v=98peQ7kS4-M

3d printed rivets for friction welding plastic with Dremel tool

You can friction weld plastic together with a help of Dremel tool as described and shown here:

http://diy3dprinting.blogspot.com/2014/01/how-to-friction-weld-plastic-with.html

There are also 3d printable "rivets" that you can insert and do a sort of "blind" or Pop riveting.




























You can download files for printing them here:

http://www.thingiverse.com/thing:61510

How to friction weld plastic with filament and Dremel

Electronhacks made this video to show production process of the 3d printed fan duct. However it is also excellent demonstration of friction welding plastic with filament inserted into Dremel. The friction produced makes a strong welded bond.



Video by ElectronHacks

























Here are 3d printable rivets that you can use:

http://diy3dprinting.blogspot.com/2014/01/3d-printed-rivets-for-friction-welding.html

Here is another post about DIY ultrasonic and soldering iron plastic welding:

http://diy3dprinting.blogspot.com/2012/12/diy-ultrasonic-plastic-welding.html

Update:

here is a video with same friction welding technique with PLA plastic.



Update 2:



More details on the Othermill, desktop CNC machine that is perfect companion to a 3d printer

Tested.com gives us the tour of Otherfab and presentation of Othermill, tabletop precision mill.  Othermill team member talks about design for milling and connection with 3d printing.  Primary job of the Othermill is PCb milling, but it can also mill aluminum and make molds from machinable wax.
Very cool device, perfect in synergy with a 3d printer.
There is a trend of hybrid machines with both 3d printing and milling options in one machine, but designated machines can probably do the specific job they were designed for much better.





First post about Othermill: http://diy3dprinting.blogspot.com/2013/05/othermill-desktop-precision-mill.html


Company page: http://otherfab.com/, www.othermachine.co
Direct Othermill product page: http://www.othermachine.co/products/





Othermill frame 






whiteAnt DIY 3d printer and CNC Dremel



I found this machine with unique design, has some crude old-days DIY charm ...

More data, videos and full build information on:

http://buildyourcnc.com/item/cnc-machine-3d-printer-whiteant-FDM

Here is the creators youtube channel with more interesting diy cnc designs: Patrick Hood-Daniel



ZMorph personal fabricator 3d printer



This is one of the best 3d printer designs I saw! It looks like it has EVERYTHING and great design!

Technical specifications:

CONSTRUCTION
aluminium 6mm (precise and very rigid), other parts made of 6mm clear policarbonate and ABS
WORKING AREA 
235 x 235 x 165 mm (larger than before!)
MATERIAL 
ABS, PLA, Nylon (Taulman or other source)
NOZZLE TYPE 
interchangeable hot-ends : 0.38mm, 0.5mm
MATERIAL FILAMENT DIAMETER SUPPROTED 
3mm (1.75 in the future)
MAX. TRAVEL SPEED (TESTED) 
500 mm/s
RECOMMENDED PRINT SPEED WITH ABS 0.3mm LAYER 60 - 150mm/s depending on the quality required. Faster speeds possible with lower layer height. PLA can be printed faster too
RECOMMENDED ACCELERATION 2500 mm/s^2
MIN. LAYER HEIGHT 0.1 (ABS), 0.05 or less (PLA)
HEATED BUILD PLATFORM glass 5mm, kapton heater 200W, standard temp 120 degrees. Recommended to use with interchangeable glass pads (provided)
INTERCHANGEABLE EXTRUDERS 
plastic, ceramics, food (chocolate or paste etc.), additionally dremel mount (standard equipment only includes one plastic extruder, the rest available on thingiverse as open source)we're planning to release double material extruder - for support or multicolour printing (available end of 2013)
ELECTRONICS Sunbeam 2.0, with ARM LPC1769 processor, equipped with 5 stepper motor drivers - 3 for XYZ axis, 2 more for double-material extruder. Run by stable and robust Smoothieware (http://smoothieware.org/)
OPTIONAL LCD touch panel
FIRMWARE Smoothieware
EXTERNAL DIMENSIONS 530x555x480 mm

FUTURE PLANS:

- double extruder design, for adding second material (support or different colour) to your prints. Additional extruders and toolheads will be available in our shop.

- dedicated ZMorph software with its own unique slicing engine (totally different to other slicers, based on our own algorithm) featuring drag&drop printing, remote printer monitoring, host-less printing and more!


PRICE: 1576,25 €



ZMorph at Arena Design Fair - video from ZMorph3d on Vimeo.




















http://zmorph3d.com/


It uses Zmorph clip on extruder which provides exchangeable tool-head. Here is the toolhead in printing and laser scanning configuration:







http://www.thingiverse.com/thing:31158

Here is the Dremel toolhead:








http://www.thingiverse.com/thing:46986


There is a RepRap wiki page on Zmorph extruder: http://reprap.org/wiki/Zmorph_extruder
Based on information from their web page, they want to make it open platform for tool development.

SHUT UP AND TAKE MY MONEY! I WANT ONE!

Update (28.4.2014.):

ZMorph now prints with chocolate also!



DIY volumetric 3d display for 40 euro

Here is a cheap volumetirc 3d display you can make with your 3d printer and Dremel tool. It still needs some development, but I think most of the parts could be 3d printed. Cheep 3d projection device. Very cool!




Via Hackaday

Update:

Michele has a new version of this 3d display that is combined with a projector:




Details can be found at:

http://volumetrics.co/


Dremelfuge

Created by cathalgarvey, Dremelfuge enables you to use 3d printed part in combination with Dremel to use it as high speed centrifuge. It is for standard microcentrifuge tubes and miniprep columns. It is licensed under Open Source Hardware license.





http://www.thingiverse.com/thing:1483

Update (26.3.2014.):

Here is interview with the creator and more details on field use:

http://diy3dprinting.blogspot.com/2014/03/3d-printable-dremelfuge-and-revolution.html

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