Laser cutting with Prusa Mendel i2




Via:
http://www.youtube.com/user/prusajr?feature=watch


Update:
As many readers noticed: USE EYE PROTECTION! LASERS ARE VERY DANGEROUS FOR YOUR EYES! ...

Update 2:
I was just thinking that this is part of a larger trend of DIY desktop 3d printers becoming multifunctional machines that do more then just print. They could mill, route, cut, scan ... It could spawn whole new range of machines, true small scale desktop factories ...

Update 3:

More videos and guides fro RepRap-s with lasers: http://diy3dprinting.blogspot.com/2013/09/more-diy-reprap-laser-cutters-and.html


Update 4:

Here is a post with information on hot to start your 3d printer upgrade into laser cutter / engraver:

http://diy3dprinting.blogspot.com/2013/11/how-to-upgrade-your-3d-printer-into.html


HyRel 3d printer printing with Sugru, Play-Doh, Plasticine and Air-Dray Modelling Clay

HyRel is 3d printer in pre-sales pre-order phase. Their youtube chanell shows printer printing with various materials. Sugru is most interesting one.
















































This is the simplest E1 version, E5 comes with four printheads.


http://www.hyrel3d.com/

http://sugru.com/blog/3d-printing-sugru-for-the-first-time

STATUS 3d printer









Specifications:

  • Depth: 400 m/m.
  • Width: 520 m/m.
  • Height: 370 m/m.
  • Weight: 15,0 Kg.
  • Work volume: 205x205x205 m/m.
  • X and Y axis resolution: 0,2 m/m.
  • Z axis resolution: 0,125 m/m.
  • Extrusion material: ABS 1.75 mm.
  • Average print speed: 50 mm/s
  • Control software: Replicator G.

3D printer manufactured with our exclusive 15x15mm aluminium profile. It is formed by a structural base and a bridge for holding the Y and Z axis.
  • Innovative patented extrusor head
  • Closed toothed dragging Belt.
  • Easy belt tensión set.
  • Quick axis calibration based on closed belts system.
  • Stiff structure.
  • Absence of movements and vibrations during operation. 
  • Bearing on polish aluminium profile in the 3-axis.
  • No manteinace, thanks to its autolubricated bearing.
  • Fleasibility to hold several control boards.
  • Hide wiring.
  • Wiring in movement guided by cable trays.
  • Base over adjustable height rubber pads, allowing a perfect level.

http://www.3dkits.es/english/status-3d-printer/

Witbox Helios 2X 3d printer














Another day another filament 3d printer ...

Tech specs:

-Ramps 1.4. , Arduino Mega 2560.
-LCD screen with navigation knob. , Pines D4/D5 expansion adapter (double centrifugal fan)
-Option warm bed: Helios or Prusa.
-220V Input Power 12V 29A Ouput 348W. , Termisores 100k in bed and extruders.
-12V 40W resistors.
General Mechanical- blued steel-frame black.
-bars for trucks Ina X, Y, Z
-Caps Igus For X, Y, Z.
-ch Igus for the passage of cables.
-Spindle Igus for Z axis will link to Flexible engine.
-Piezerio, trucks, wheels, etc ... black blued steel. leveling-bed system with 3 points and cushioning. , quick-change system work surface.
Mechanical Extruder -Option: double or single extruder "simple option comes fully wired for future expansion." fast-change system in extruders, with Molex connection in the car. , quick-change system thread. Extruders-aluminum- , new design.
-0.4mm nozzles. -piece cooling nozzles. , fans and heat sink.
 -Dimensions -Area Y200mm Z200mm x200mm working -Foreign Total Length 505 Width 366 Height 450. Materielaes -PLA -ABS -PVA (Developing) NYLON (Developing) Resolution of layers
-default Preset. -High 0.1 mm -0.2 mm Medium -Low 0.3 mm
Securities community-Certificate European CE -Safety door. Software -Firmware Marlin preconfigured. -Host WITsoft (in development) -compliant Host Repetier, Ponterface, Cura, ReplicatorG. -Slic3r (recommended and default) -Skinforce Communications -SD card reader and card 4Gigas included. -USB port.
Various mounting-Option hive with several printers, assembled and anchored on each other and can stack up to 3 heights, avoiding having to mount additional shelves. -inspired System Fibonacci curve with teflon tube for the passage of thread. Through this innovative power tubes are completely thread into the machine, taking care of the aesthetics of the product and ensuring minimal friction.

http://www.marchatechnology.es/

InfraStructs - embedding data in 3d printed objects

Embedding codes in internal structure of 3d printed object which can be scanned with tetraherz imaging technology.





http://www.karlddwillis.com/projects/infrastructs/

http://www.karlddwillis.com/wp/wp-content/uploads/2011/03/SIGGRAPH2013-InfraStructs.pdf


Here are similar technologies:

http://diy3dprinting.blogspot.com/2013/02/flomio-embeds-nfc-into-your-3d-models.html

I also remember that there was a post about similar DIY project but I just can not find it ...

Suspended deposition 3d printing technology

Robotic hand injecting light curing material in gel block. It has "undo" option and can utilize 3D vector-based toolpaths.



Suspended Depositions from BrianHarms on Vimeo.
This project aims to blur the line between processes of design and fabrication in the context of rapid prototyping by increasing the fluidity of the fabrication process through coordinated material and robotic processes. The project exploits feedback loops that allow the process to be used as a live generative form-finding tool as well as a method for reification of designed objects.

By injecting and suspending light-curing resin in a gelatinous medium, one is afforded the ability to shape freeform objects without the need for molds or other subtractive manufacturing processes that would otherwise be necessary. The gel acts as an omnidirectional support material which is reusable, so there is no wasted material.

One major distinction between this project and other rapid prototyping processes is the ability to utilize 3D vector-based toolpaths. Virtually all other processes use paths generated via contouring a digital model, and rely on the hardening of each successive layer before being able to move on to the next.

The suspension of resin in space without added support material allows for the ability to navigate and fabricate directly on and around other existing objects within the Gel, as well as the ability to observe the process from any angle. The suspension of time in this process allows for tool changes, manual injections, on-the-fly robotic injections, multi-material injections, live modification of the digital or physical model, and the ability to physically "undo" (resin removal via suction or scooping).

Special thanks to Peter Testa, Brandon Kruysman, Jonathan Proto, Devyn Weiser, and Kyle and Liz Von Hassln.

SCI-Arc Fall 2012
Testa Vertical ESTm Studio
Instructor: Peter Testa / Brandon Kruysman / Jonathan Proto
AT: Peter Vikar
Project Leader: Brian Harms (www.nstrmnt.com)
Project Team: Haejun Jung / Vince Huang / Yuying Chen

Music: "Baalbek" by Trifonic.



Suspended Depositions - Process from BrianHarms on Vimeo.
An overview of the stages of the project. This is the first attempt at injecting a hemi-sphere into a container of gel using vertical contours.
























http://nstrmnt.com/#/suspended-depositions/


Disney researches 3d printed mechanical characters

Soon in toy store near you ...

From project site:
We developed an interactive design system that allows non-expert users to create animated mechanical characters. Given an articulated character as input, the user iteratively creates an animation by sketching motion curves indicating how different parts of the character should move. For each motion curve, our framework creates an optimized mechanism that reproduces it as closely as possible. The resulting mechanisms are attached to the character and then connected to each other using gear trains, which are created in a semi-automated fashion. The mechanical assemblies generated with our system can be driven with a single input driver, such as a hand-operated crank or an electric motor, and they can be fabricated using rapid prototyping devices.
We demonstrate the versatility of our approach by designing a wide range of mechanical characters, several of which we manufactured using 3D printing. While our pipeline is designed for characters driven by planar mechanisms, significant parts of it extend directly to non-planar mechanisms, allowing us to create characters with compelling 3D motions.




http://www.disneyresearch.com/project/mechanical-characters

Ghost Host - 3d printed scales for Atwood Ghost pocket tool

Atwood pocket tools and knives have cult following and collecting community.  One of them decided to design and print custom scales with pocket clip for Ghost G1 model (called Ghost Host), upgrading it and making it more usable.
















Via:

https://www.facebook.com/mario.capolongo?hc_location=stream

https://www.facebook.com/groups/366416363885/

3d printed couples rings

Awwwwwww ... this is sooo sweeet ... or: How to make plastic cherishable.



MY Reason Your Ring from Christopher Scott on Vimeo.
My Reason Your Ring is a celebration and reflection of why couples are together. Using contemporary 3D printing technologies, an accessible and democratic material, My Reason Your Ring evolves what is cherishable about the objects from monetary to relational as only one partner has the ability to print the ring for the other through the reason for their relationship that they choose as a password. Because of the nature of the material, the rings can be truly lived in; lost on a picnic, scratched, faded in the sun, dropped in the ocean, etc., only to be replaced by one’s partner. The rings are designed as inverses where the volume on one becomes the void on the other, becoming unique symbols for the couple.


http://myreasonyourring.com/

VIA (Visual Impairment Aid)

Wow! What an amazing project! Kudos Mr. Mizchief100!



From project page:

This project was my take on a DIY visual impairment aid that uses haptic and sound feedback. Basically it uses a distance sensor to measure how far objects are from it and then it beeps/vibrates accordingly (far away is slow vibrate/long beep delay and close up is fast vibrate/quick beeps). The difference between this project and others is this project uses one distance sensor (as opposed to many) to make feedback more specific and simpler to interpret, use of both haptic and sound feedback, the mounting of the device under the arm and not attached to the hand (keeps it free to feel where you're going and use for daily tasks), and a few simple control buttons on the case (I also put the word for each button in braille next to them). What I really like about the design is how compact and sturdy it is. I wore it around for a few hours to get used to it and found it didn't hinder too many of my daily activities (I found it fit in sleeves too!).




























http://www.thingiverse.com/thing:121869

Complete build guide:
http://www.instructables.com/id/VIA-Visual-Impairment-Aid-Haptic-Sound-Feedbac/?ALLSTEPS


Update:

here is another projects that generates 3d printable Braille signs from text for the blind:

http://diy3dprinting.blogspot.com/2013/11/text2braille-website-generates-3d.html

Update:

3d printable cane for visually impaired:

http://diy3dprinting.blogspot.com/2014/04/voxel-3d-printed-mobility-assistance.html


First fully 3d printed rifle - The Grizzly

Today is a day full with news about 3d printed guns. After article about first commercially available 3d printed metal rifle part I saw this video on Google+ stream. Looks like 3d printed weapons are evolving very fast. Who knows what future will hold ...




From video description:

This is a fully 3D printed rifle I designed. I call it The Grizzly after the Canadian built Sherman Tanks of WWII. It is a single shot .22LR incorporating the coiled mainsprings of the Liberator by Defence Distributed. Like the Liberator the only metal is a 1" roofing nail.
In this first test it fired off a Winchester Dynapoint but the barrel split along both sides for about 2" and the top of the receiver split the same amount.



























Via:
http://3dprintsoftheworld.com/object/grizzly-3d-printed-rifle

Make It Stand - balancing 3d models

Software that makes your models stand. It adjusts shape - pose - weight balance without the need for heavy bases or magnets. There is no download of the software I can find, hopefully it will show up somewhere. The paper explaining science and calculations behind it is available so maybe it can be interdependently programmed.

Research abstract:

Imbalance suggests a feeling of dynamism and movement in static objects. It is therefore not surprising that many 3D models stand in impossibly balanced configurations. As long as the models remain in a computer this is of no consequence: the laws of physics do not apply. However, fabrication through 3D printing breaks the illusion: printed models topple instead of standing as initially intended. We propose to assist users in producing novel, properly balanced designs by interactively deforming an existing model. We formulate balance optimization as an energy minimization, improving stability by modifying the volume of the object, while preserving its surface details. This takes place during interactive editing: the user cooperates with our optimizer towards the end result. We demonstrate our method on a variety of models. With our technique, users can produce fabricated objects that stand in one or more surprising poses without requiring glue or heavy pedestals.





http://igl.ethz.ch/projects/make-it-stand/

http://igl.ethz.ch/projects/make-it-stand/make-it-stand-siggraph-2013-prevost-et-al.pdf





First 3d printed commercial metal firearm part

This is getting more serious ...

From company press release:
Sintercore LLC released the first 3D printed metal firearms part for pre-order today. Neal Brace, founder of Sintercore and a former active duty U.S. Marine Corps infantryman, designed the device to help firearm operators more effectively control their rifles and pistols under rapid fire.
The device, named AuxetikTM, represents a significant advance in firearm industry manufacturing. The word AuxetikTM is derived from the Greek word “auxetikos,” which means “that which tends to increase.”Mr. Brace’s invention consists of a fully-dense Inconel muzzle brake created using direct metal laser sintering technology.Sintercore’s HYLT (hybrid linear / transverse) brake technology reduces recoil, eliminates muzzle rise, and minimizes concussion.
This technology is based on 3D printed linear gas vents, a Sintercore innovation, which allows an amount of gas to flow forward from one expansion chamber into the next expansion chamber through channels that could not be easily made in traditionally manufactured cast, machined, or EMD’d part.Sintercore products are sold directly from the manufacturer’s website, at http://www.sintercore.com The AuxetikTM muzzle brake retails at $399.98 and is available at a pre-order price of $299.98.

http://www.sintercore.com/








Source:
http://www.thefirearmblog.com/blog/2013/07/24/commercially-produced-3d-printed-gun-part


Update (26.8.2014.):

Sintercore now writes on the durability of their muzzle brake:
Our T&E examples have currently survived 8200+ rounds of semi- and fully-automatic firing with no performance degradation. The fully-dense, 100% Inconel superalloy construction lends itself to maximum durability for a lifetime of use. This material is as strong as steel and as corrosion resistant as titanium.

Here is the review of 3DX muzzle brake which claims that the piece is holding very well:

http://www.thefirearmblog.com/blog/2014/08/26/sintercore-3dx-muzzle-brake/

... and more videos:






3D Printers Shown To Emit Potentially Harmful Nanosized Particles

Let the fear-mongering begin!

An anonymous slashdot reader writes:
"A new study by researchers in the Built Environment Research Group at the Illinois Institute of Technology shows that commercially available desktop 3D printers can have substantial emissions of potentially harmful nanosized particles in indoor air. Many desktop 3D printers rely on a process where a thermoplastic feedstock is heated, extruded through a small nozzle, and deposited onto a surface to build 3D objects. Similar processes have been shown to have significant aerosol emissions in other studies using a range of plastic feedstocks, but mostly in industrial environments.
In this study, researchers measured ultrafine particle concentrations resulting from a popular commercially available desktop 3D printer using two different plastic feedstocks inside an office. Ultrafine particles (or UFPs) are small, nanosized particles less than 100 nanometers in diameter. Inhalation of UFPs may be important from a health perspective because they deposit efficiently in the lung and can even translocate to the brain. Estimates of emission rates of total UFPs in this study were high, ranging from about 20 billion particles per minute for a 3D printer utilizing a lower temperature polylactic acid (PLA) feedstock to about 200 billion particles per minute for the same type of 3D printer utilizing a higher temperature acrylonitrile butadiene styrene (ABS) feedstock.
The emission rates were similar to those measured in previous studies of several other devices and indoor activities, including cooking on a gas or electric stove, burning scented candles, operating laser printers, or even burning a cigarette."


Abstract of the research (http://www.sciencedirect.com/science/article/pii/S1352231013005086):

The development of low-cost desktop versions of three-dimensional (3D) printers has made these devices widely accessible for rapid prototyping and small-scale manufacturing in home and office settings. Many desktop 3D printers rely on heated thermoplastic extrusion and deposition, which is a process that has been shown to have significant aerosol emissions in industrial environments. However, we are not aware of any data on particle emissions from commercially available desktop 3D printers. Therefore, we report on measurements of size-resolved and total ultrafine particle (UFP) concentrations resulting from the operation of two types of commercially available desktop 3D printers inside a commercial office space. We also estimate size-resolved (11.5 nm to 116 nm) and total UFP (< 100 nm) emission rates and compare them to emission rates from other desktop devices and indoor activities known to emit fine and ultrafine particles. Estimates of emission rates of total UFPs were large, ranging from ∼2.0×1010 #/minute for a 3D printer utilizing a polylactic acid (PLA) feedstock to ∼1.9×1011 #/min for the same type of 3D printer utilizing a higher temperature acrylonitrile butadiene styrene (ABS) thermoplastic feedstock. Because most of these devices are currently sold as standalone devices without any exhaust ventilation or filtration accessories, results herein suggest caution should be used when operating in inadequately ventilated or unfiltered indoor environments. Additionally, these results suggest that more controlled experiments should be conducted to more fundamentally evaluate particle emissions from a wider arrange of desktop 3D printers.


Conclusions:

In this work, we present some of the first known measurements of which we are aware of UFP emissions from commercially available desktop 3D printers. Emission rates of total UFPs were approximately an order of magnitude higher for 3D printers utilizing an ABS thermoplastic feedstock relative to a PLA feedstock: ∼1.9×1011 #/min compared to ∼2.0×1010 #/min. However, both can be characterized as “high emitters” of total UFPs. These results suggests caution should be used when operating some commercially available 3D printers in unvented or inadequately filtered indoor environments. Additionally, more controlled experiments should be conducted to more fundamentally evaluate aerosol emissions from a wider arrange of desktop 3D printers and feedstocks.


So, I think ventilation, fumes separation and/or extraction, insulated print chambers are the next things in 3d printers.

Update:

Looks like someone already had a similar idea, DIY fume cabinet for fumes extraction:


 


Update 2:

Instuctables on DIY testing of 3d printing safety:

http://www.instructables.com/id/Is-3D-Printing-Safe-or-DIY-Testing-for-HCN-from-/?ALLSTEPS

They tested for different things and tests were negative. (HCN from ABS and Nylon).

Update 3:

One of the commentator (Thnx Allister) pointed on a project on Thingiverse:

http://www.thingiverse.com/thing:13851

Low cost Fume Chamber (Negative-Pressure, Activated Carbon Filtering) which does not require external exhaust. 

HAGE3Dp-A2 3D printer with heat chamber

New printer coming from German special machining company. Main feature is closed heated print chamber. No exact dates on market release.

















Specifications:

Print chamber: 610mm x 425mm x 300mm
Dimensions: 840mm x 650mm x 560mm
Print bed with continuous printing plate
Heat output of the print bed: approx 1000W
(Temperatures for ABS are easily accessible)
2 direct drive extruder (compact design)
Many times improved printing performance by a closed chamber
Preloaded XY drives via special belt backlash
Z axis with trapezoid thread spindles and maintenance-free light running nuts
Double doors in the front for easy removal of the print parts
Large viewing windows in the doors as well as in the side surfaces
Fully integrated control and media management
Power supply 230V + USB Data Connector

http://www.hage.at/DE/news_DE_1.html#newsinfo226

Made Boards SmartBoards - 3d printed surf boards


Step In from MADE BOARDS on Vimeo.
Stepping in with the Made Boards Mark 1, the world's first 3D printed sailboard. It is an incredible responsive ride, leaping forward in light wind moments after stepping in.




























Hyper custom water sports 3d printed board! I hope their kickstarter campaign is successful.

http://www.madeboards.com/

http://www.kickstarter.com/projects/1702534746/3d-printed-windsurf-kite-surf-and-paddle-smartboar?ref=live

Via:
http://mashable.com/2013/07/17/smartboards-3d-printed-surfboards/



ProDesk3D update: printing at 25 microns

Looks great, but we will see how it works in real life ...

For video (embed doesn't work) , go to:

http://botobjects.com/latest-updates

From update page:

Founders release FDM/PLA-based 25 micron mixed color printing video
Watch our gorgeous new video that demonstrates the beauty and finish quality of 25 micron printing, using our PLA filament. This video was taken with the ProDesk3D printing at 175 mm/s, with the video accelerated at certain points for the purpose of summarization. We also used this as another chance to preview our new translucent PLA colors, that we mixed to create the beautiful floral vase. Note that there are no lines to be seen due to the layer accuracy, just a gorgeous, smooth finish. The floral vase was printed exactly as offered, yet the ProDesk3D prints at a higher resolution than the original STL file!




Source:
http://botobjects.com/latest-updates

High resolution DLP DIY 3D printer Instructables tutorial by Tristram Budel

Very deep and detailed tutorial on instructables how to build high resoultion DLP 3d printer. Kudos Tristram! It costs around 1750 euro in materials and took some 1500 (!?) hours to make.




Finished printer in enclosure. Enclosure is important since the UV sensible resin needs to be protected from the light.



























Go to Instructables project page for very detailed assembly guide:

http://www.instructables.com/id/DIY-high-resolution-3D-DLP-printer-3D-printer/?ALLSTEPS

by: http://www.instructables.com/member/TristramBudel/

http://www.tristrambudel.com/


Update(1.4.2014.):

Dan Beaven made and blogged about his version based on this design:

http://diy3dprinting.blogspot.com/2014/04/aluminum-frame-diy-3d-dlp-printer-by.html


Heacent 3DP01 DIY 3D Printer

From China on DealExtreme now ... it' not even ultra cheap ...




3D printer link --- http://dx.com/p/220815?utm_source=you...

Features: Print the three-dimensional things made from ABS / PLA
Application: Print the three-dimensional things made from ABS / PLA
Power supply: 110~220V;
Printing volume XYZ: 200mm x 200mm x 100mm; 
Printing speed: 40 cubic centimeter / hour; 
Positional accuracy: XY: 0.012mm; Z: 0.004mm, layer thickness: 0.2mm~0.4mm; 
Off-line printing: Store the gcode in the SD card first, Method One: Choose the file you want to print in the SD card and then you can unplug the USB cable; Method Two: Rename the gcode file to init.g, put in the root directory of the SD card, reset the printer, and then the printer will auto print the init.g file; 
Fast speed: 200mm/min (Z), 300mm/mini (XY)

3D printing with silkworms

Something completely different ...




























From video description:

The Silk Pavilion explores the relationship between digital and biological fabrication on product and architectural scales.
The primary structure was created of 26 polygonal panels made of silk threads laid down by a CNC (Computer-Numerically Controlled) machine. Inspired by the silkworm's ability to generate a 3D cocoon out of a single multi-property silk thread (1km in length), the overall geometry of the pavilion was created using an algorithm that assigns a single continuous thread across patches providing various degrees of density.
Overall density variation was informed by the silkworm itself deployed as a biological "printer" in the creation of a secondary structure. A swarm of 6,500 silkworms was positioned at the bottom rim of the scaffold spinning flat non-woven silk patches as they locally reinforced the gaps across CNC-deposited silk fibers. Following their pupation stage the silkworms were removed. Resulting moths can produce 1.5 million eggs with the potential of constructing up to 250 additional pavilions.
Affected by spatial and environmental conditions including geometrical density as well as variation in natural light and heat, the silkworms were found to migrate to darker and denser areas. Desired light effects informed variations in material organization across the surface area of the structure. A season-specific sun path diagram mapping solar trajectories in space dictated the location, size and density of apertures within the structure in order to lock-in rays of natural light entering the pavilion from South and East elevations. The central oculus is located against the East elevation and may be used as a sun-clock.
Parallel basic research explored the use of silkworms as entities that can "compute" material organization based on external performance criteria. Specifically, we explored the formation of non-woven fiber structures generated by the silkworms as a computational schema for determining shape and material optimization of fiber-based surface structures.
Research and Design by the Mediated Matter Research Group at the MIT Media Lab in collaboration with Prof. Fiorenzo Omenetto (TUFTS University) and Dr. James Weaver (WYSS Institute, Harvard University). Mediated Matter researchers include Markus Kayser, Jared Laucks, Carlos David Gonzalez Uribe, Jorge Duro-Royo and Neri Oxman (Director).

Via:

http://3dprintsoftheworld.com/object/3d-printed-pavilion-made-silkworms


Here is older post about 3d printing with bees:

http://diy3dprinting.blogspot.com/2013/07/3b-printing-3d-printing-with-bees.html

How to 3d print models of molecules

Very extensive and detailed manual on instuctables that can guide you trough the process of finding, designing, software needed, exporting and working with 3d printed models of protein molecules.

Thanx theabion!






























http://www.instructables.com/id/3D-Print-a-Protein-Modeling-a-Molecular-Machine/?ALLSTEPS

Update:

Here is detailed tutorial for Makerbots:

http://am.ascb.org/ascbpost/index.php/compass-points/item/81-3d-print-your-favorite-protein

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