Showing posts with label instructables. Show all posts
Showing posts with label instructables. Show all posts

DIY Polycarbonate Sheet Dehumidifier Chamber for your Filament

Akshay Gupta developed a 3d printing filament dehumidifier you can build yourself. It is made from common polycarbonate sheets and uses an Arduino, a cross flow fan, silica gel desiccant, sensors and a 100W heater to maintain a specific temperature and humidity in the chamber.

As you can see it can hold many spools of filament:




































Looks like the great solution to keep your filament dry.

Detailed build guide:

http://www.instructables.com/id/Filament-Dehumidifier/?ALLSTEPS

Fully 3D Printable DIY mITX Computer Case

PawnBoy developed and shared his design of a fully 3d printable mITX computer case. It looks interesting but I'm not sure if all parts can be done in one piece. In any case if it's not 100% reproducible, it probably just needs some minor tweaks and it's a good base for further projects.













For all the files look at:

http://www.instructables.com/id/3D-Printed-MITX-Computer-Case/?ALLSTEPS

Ikea Footstool Hacked into a 3D Printer

StefanoG from Genova, Italy, used an Ikea footstool and some Prusa i3 Rework parts an made a 3d printer.

You start with this (BTW: I HATE Ikea furniture)

And you get a 3D printer with wooden frame

Here is a detailed build guide with all the files needed:

http://www.instructables.com/id/From-an-Ikea-Footstool-to-Poang-3D-Printer/

Creators homepage:

http://www.arsenalidigitali.it/

BTW:

It is not a first 3d printer made from parts made of Ikea furniture, the first I saw was this Delta:

http://diy3dprinting.blogspot.com/2013/12/custom-delta-3d-printer-built-from-ikea.html


3D Printable 3D Drawing Stylus for Motion Tracking Systems

EpicJefferson published a full tutorial on how to make Arduino based 3d drawing pen with 3d printed enclosure. It can sedn data to other software like Processing and uses an external motion tracking system (like Optitrack in the video)




Full build guide and all the files can be found at:

http://www.instructables.com/id/Wireless-3D-Drawing-Stylus/?ALLSTEPS

Here you can clearly see the internal electronics, battery and 3d printed shell with motion tracking points on the cap.




Educational TETRIX 3D Printer

Tetrix is a new 3d printer design based on needs of schools to provide simple and affordable teaching tool.



























Here is the project description:
The TETRIX 3D-Printer was designed as an educational tool for middle and high school technology students, robotics teams, and adults. The purpose of constructing the printer is to train people's building, tool usage, electronics, CAD, and programming skills with a single project. You also get a 3D-printer once you're done!
The printer design is based on TETRIX parts, which are designed by PITSCO and used in the FIRST Tech Challenge robotics competition. The printer also utilizes elements of various RepRap printer designs, such as the Printrboard control system. The design is completely open-source, so feel free to personalize and alter your printer.
The overall cost of the printer is about $640, and the educational value is priceless! The majority of the cost is attributed to the TETRIX parts, but the high accuracy of the pre-drilled, pre-sized aircraft-grade aluminum saves time and reduces error, which outweighs the price.

Very detailed build guide:

http://www.instructables.com/id/Tetrix-3D-Printer/?ALLSTEPS

Lum Continuous Build Belt Platform 3D Printer

Andreas Bastian developed this very interesting 3d printer with continuous build belt platform. Since it is a movable belt you could, in theory, print continuous or infinitely big objects. Yes, it is a DIY project and it is in development so the builds are rough but the concept is innovative.
The name "Lum" is a version of  the word "loom" as the developer is known for his work in textile-like 3d printed structures.



































Here is Lum printing its own print bed! First part of a print platform belt is made on different 3d printer and then finished on Lum.



Lum printer printing continuous non-woven textiles / metafelts:



Build guide can be found at for a lower part of it, further build guides will follow:

http://www.instructables.com/id/The-Loom-Printer-Infini-Printing-Assembly/?ALLSTEPS


Laser Engraver from Discarded DVD Drives with 3D printed Frame

If you have few old DVD drives and an Arduino Uno you can make a simple laser engraver for some 15 USD. The supporting frame can be 3d printed or made from any material you can hack.































Here is the video of the same design with standard frame:





All files can be found at:

http://www.thingiverse.com/thing:375828

Detailed instructions are at:

http://www.instructables.com/id/Pocket-laser-engraver/?ALLSTEPS

3D Printable Transformable Spider Robot

Someone on Instructables posted a full tutorial and files for nice Arduino controlled little transforming spider robot. It walks on its "legs" and drives on the wheels. Cool!

Spiderbot in action:




Detailed construction guide can be found at:

http://www.instructables.com/id/3D-printed-Transformers-Robot-Spiderbot/


Anatomy of the spider transformer:



How to Use Wax to Make Your Parts Waterproof


Instructables user Jubal117 developed this finishing method where he uses wax dipping to make a 3d printed part waterproof. It will make it float or usable as liquid container. Molten wax fills the cracks between layers and makes it into full envelope.

Using a scalpel blade to remove excess wax














Full tutorial can be found at:

http://www.instructables.com/id/Using-Wax-to-Waterproof-3D-Prints/

Cherry 3d printer can be built for 60 Euro and is based on 28Byj-48 motors

Vulcaman published his Cherry 3d printer that can be built for under 60 Euro since it is based on wood parts and very cheap 28Byj-48 motors.

Technical specifications:
  • Buildsize : 10 x 10 x 10 cm
  • Speed: 20 mm/s
  • Resolution: 0.2 mm

Cherry has a very DIY-ish look :-) Source: Instructables

Cherry prints 1x1x1 cm cube successfully after calibration Source: Instructables





Detailed build guide with BOM and software can be found here:

http://www.instructables.com/id/Cherry-60-3D-Printer/

Vulcaman is known for his more expensive 300 euro Vulcanus 3d printer:

http://diy3dprinting.blogspot.com/2015/05/vulcanus-v1-diy-3d-printer-for-under.html


Vulcanus V1 DIY 3d printer for under 300 Euro

New day, new machine project is published. Vulcanus was developed by 16 years old Vulcaman. Nice work mate!



Technical specifications:
  • Based on CoreXY
  • Aluminum extrusions frame
  • Dimensions: 44cm x 44cm x 60cm
  • Build Volume: 20cm x 20cm X 26cm
  • Print Speed: 300mm/s tested but you can also try higher values
  • Resolution: up to 0.05mm
  • Electronics: Ramps 1.4 with TMC2100 1/256 microstep motor driver, Arduino Mega 2560
  • Updates coming soon: 32bit electronics, enclosed build chamber
  • Price: under 300 Euro depending on your preferred source
Detailed build instructions can be found at:

http://www.instructables.com/id/Vulcanus-V1-3D-Printer/

3d printed parts:

http://www.thingiverse.com/thing:821066

Update:

Vulcaman developed a much cheaper 60 euro Cherry 3d printer:

http://diy3dprinting.blogspot.com/2015/06/cherry-3d-printer-can-be-built-for-60.html


How to make a DIY Stewart Platform with 3d printed parts

Stewart platform is a multi-purpuse robotic platform that is movable in six axis. This machine could be used in all sorts of project where you need multiaxial kinematics. I could see it even being used as part of a 3d printer.

Nicholas Pajerski made a tutorial on Instructables describing how to build a desktop Stewart platform with lasercut and 3d printed parts. It is controlled by Arduino and uses linear actuators enabling it to carry heavier loads.




Detailed build guide and all the parts files can be found at:

http://www.instructables.com/id/Six-Axis-Stewart-Platform/

I have a feeling that a field of home manufacturing robotics is entering a very rapid development phase. 3d printers were just the initial phase. 

Here is a much larger MOOG platform controlled by IPad used for flight simulations:



And here is a smaller version doing some balancing:


Low cost 3d printable DIY DSLR shoulder rig and slider

Instructables user focamonca published two low cost DIY projects for you photography geeks out there. They are easy and very affordable: he made a DSLR shoulder rig and slider for some 200 dollars each.

Here is the shoulder rig demo:



Detailed build guide:

http://www.instructables.com/id/3D-Printed-DSLR-Shoulder-Rig/


Here is the 3d printed DSLR slider for some 20 USD:




Build guide for it can be found at:

http://www.instructables.com/id/3D-Printed-DSLR-SLider-For-less-than-20/




How to make DIY ultrasonic vapor polisher for 3D printed objects

Micheal, well known for his TestrBot made another useful and easy DIY project that enables you to build ultrasonic vapor polisher for your 3d printed objects.






























Here is the project summary:

What's needed is a better solvent application method, and that's what this Instructable is about.
The current vapor polishing methods and their drawbacks include:
  1. Hot treat via boiling solvent in a crock pot or similar chamber (Potentially dangerous and very hands-on process)
  2. Cold treat via slow release of solvent from paper towels in an enclosed container (Very time consuming, can't observe parts during this process.)
  3. Spray canned solvent aerosol onto part. (Inconsistent surface finish, must be done outside)
  4. Dipping parts directly into liquid solvents (Unpredictable/inconsistent finish, Likely over exposure of part)
All I wanted is a machine that lets me quickly drop parts into a transparent container and be able to press 'go' and have the machine produce a predictable finish on its own. I do not want to have to put together a really involved setup that may be a fire hazard, fume hazard, or something that produces unpredictable surface finishes. Essentially I want something as convenient as a microwave. I'm also forgetful so I don't want my parts to be destroyed if I forget that I left them in the machine.
The Ultrasonic Misting 3D Vapor Polisher is the solution to all of these problems.
This key component of this machine comes from ultrasonic humidifier, which uses a piezoelectric transducer (like a speaker) to create a high frequency mechanical oscillation in a liquid. This vibration forms an extremely fine mist of droplets in a fog/mist. The density of the fog is controlled by varying the intensity of the vibrations via a potentiometer.
This fog mist is very dense and wont move far on its own, so I used an aquarium air pump to blow it from the misting chamber into the glass finishing chamber where it can condense on the 3D printed part. This airflow keeps the air moving inside the finishing chamber, which helps produce a consistent finish on the part. The airflow system is open by necessity but we do not want the exhaust air to become a fume hazard so there is a water bubbler on the exhaust to absorb excess solvent. (Note that this only protects you when using water miscible solvents such as acetone.)

Here is the video of machine in action and results of the treatment:



Detailed build guide can be found here:

http://www.instructables.com/id/Ultrasonic-Misting-3D-Printing-Vapor-Polisher/

Here are results of strength tests with lots of charts:

http://www.instructables.com/files/orig/FQQ/HMAJ/I98BK9P2/FQQHMAJI98BK9P2.pdf

Conclusion was:
The vapor treatment resulted in a consistent overall weakening of the test specimens. Specimens that had not been treated with Acetone vapor had an average yield stress 24% higher than those treated with the vapor.
Solvents that can be used to polish different materials:
  • ABS: Acetone
  • Acrylic: Most Solvents
  • PLA: MEK or 'MEK Substitute'
  • PVA: Water
  • PVC: Most Solvents
  • Polycarbinate: Pretty solvent resistant
  • Nylon: Pretty solvent resistant
  • Polypropylene: Pretty solvent resistant
  • Polyethylene: Pretty solvent resistant

Stay safe people! Chemicals are dangerous! You can check this chart showing dangerous combinations:

http://www.safety.vanderbilt.edu/chem/chem-compatibility-chart.pdf

Update (26.09.2016.):

Here is the upgraded PRO version of this vapor polisher made from simple plastic boxes:



Detailed construction guide can be found at:

http://www.instructables.com/id/Automated-Ultrasonic-Misting-3D-Print-Polisher-PRO/





Tower Simple XL 200 USD DIY 3D printer

Here is a new simple and low cost machine project by Almus Yang. It has laser cut plywood frame and acrylic structural parts, it has no 3D printed parts. It can be sourced for some 200 USD on low cost parts sites like Alibaba.



Very detailed construction guide can be found at:

http://www.instructables.com/id/Building-a-3D-Printer-Under-200/

All the files on Thingiverse:

http://www.thingiverse.com/thing:797666

Hack your FDM Delta into DLP 3D printer

As I was researching low cost DLP solutions I found this project by sirocco where he converted his old Delta into DLP SLA 3d printer by putting a projector on the top opening and adding vat resin. Delta configuration looks like good option due to hight.

I'm not sure how he moves his vat with salt water and resin, it could be done by separate mechanism or by some type of vat tray mounted on three points to the Delta frame and moved by existing motors.



Source, more details, but no clear instructions:

http://www.instructables.com/id/Delta-Robot-to-Sla-Printer-Top-Down/

Print results look decent:



TestrBot DIY static dynamic tension and compression tester

Ever wanted to test your printed parts? Michael developed this project that uses 3d printed parts and can perform tension and compression test on various objects. It is very useful to get real results for different 3d printing materials and printing techniques. As it is easy to make with affordable price of around 300 USD it will certainly find place in many workshops.

Project description:
TestrBot is a $300 Universal Test Machine (UTM) and can be used to perform any type of static or dynamic testing in tension or compression up to 200 lbs. It was designed to run a gamut of physical tests on 3D printed specimens. 
3D printing is still new enough that there are many questions that do not yet have definitive answers. While the basic physical properties of raw ABS & PLA have been well established, there are still many esoteric material properties that cannot be determined without doing actual mechanical testing.
TestrBot is going to help the 3D printing community by figuring out these properties. As of this writing, I am at the beginning of the testing process but you can among the first to hear about the results as they become available by following blog here: www.EngineerDog.com



Here is TestrBot in action with description:



Detailed build guide and all the files needed:

http://www.instructables.com/id/TestrBot-The-300-Universal-Test-Machine/

Hacking Autodesk Ember

Here is a compilation of tutorials on how to hack and tweak your Autodesk Ember DLP 3d printer. It is interesting to see that this machine made by a major corporation can be easily open and tinkered with.

Accessing the control electronics block and USB to control the LCD projector




As always you do this on your own risk! Warranty will probably be voided. 


Here is a tutorial on how to increase power of Embers motors, unstuck frozen prints with brute force and make full volume printing easier. Motors will probably have shorter life span. Basic knowledge of electronics is needed.

http://www.instructables.com/id/Supercharge-Your-Ember/

How to access and control Embers internal Wintech projector via USB for more power and control. In theory it should enable higher speeds. This tutorial also goes into drivers and software.

http://www.instructables.com/id/Setting-Ember-for-More-POWER-or-how-to-control-the/

Here is some research and testing on how will the PDMS tray window clouding influence exposure time:

http://www.instructables.com/id/Window-clouding-in-the-Ember-printer/

... and to maintain the Ember resin tray: http://www.instructables.com/id/Resin-Tray-Care/

If you want to use different resins in Autodesk Ember, here is a guide on how to set it up and calibrate it:

http://www.instructables.com/id/How-to-tune-Embers-print-settings-for-new-resins/

... and to calibrate the head: http://www.instructables.com/id/How-to-Calibrate-Embers-Print-Head/

Here is simple guide on how to update Embers firmware:

http://www.instructables.com/id/How-to-update-Embers-firmware/

You can find several more on Instructables: http://www.instructables.com/howto/ember/

How to upgrade Ember's motor control and front panel:

http://www.instructables.com/id/Upgrading-Embers-Motor-Board-and-Front-Panel/

Here is a guide on how to disassemble Ember build arm:

http://www.instructables.com/id/Ember-3D-Printer-Build-Arm-Teardown/

If you have any problems and want to remove the Ember projector here is detailed instruction page:

http://www.instructables.com/id/How-to-Remove-Embers-Projector/


There is also a way to get sub-pixel resolution on Ember which could also probably work on other DLP 3d printers. Here is the explanation video:




Here is the Instructables tutorial: http://www.instructables.com/id/Ember-Printer-How-a-Voxel-Grows/


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