Showing posts with label extruder. Show all posts
Showing posts with label extruder. Show all posts

Dual parking extruder by 3D Proto

Here is a dual extruder solution from 3D Proto where a non-printing extruder is parked outside the print area to prevent oozing which gives better print quality.
When a idle extruder is parked outside print area it also gives higher speeds and movement precision to working extruder. It also prevents possible scratching of one extruder on the printed object.
Very interesting solution.
There are some possible limitations on x-axis due to the width of assembly but it is maybe a minor inconvenience.



























Project homepage where more information will be published (with build instructions hopefully):

http://www.3d-proto.de/index.php?p=projects#ParkingLot


Here is explanation of parking dual extruder and video of it in action:



E3D Volcano super high flow nozzle upgrade will speed up your 3d printing

E3D just released their Volcano super high flow nozzle upgrade that will speed up your 3d printing by pushing more filament trough the hot end.
Putting on a larger diameter nozzle and extruding more molten filament also improves strength since the more mass and more heat improve adhesion between the layers.


Volcano product home page:

http://e3d-online.com/index.php?route=extras/blog/getblog&blog_id=28


Here is a video demonstration and presentation of Volcano:



Here is a picture of Volcano heater block and various diameter larger nozzles:





Freebot mobile 3d printer concept with angled extruder

Here is a cool concept of wheeled mobile 3d printer with angled extruder that could print continuous and connected object or series of single objects as it moves.

I wonder what would be other advantages of extruder set with the angle.

There are working mobile 3d printers on wheels and they have extruder  that prints strait on the surface ... This configuration could also work on larger scale as construction work / building 3d printer.






























Source: http://set3dfree.weebly.com/blog/freebot-with-angled-hotend

Two new extruders from Aleph Objects LulzBot: the Dual Extruder and the FlexyDually

Aleph Objects just released two new extruders: the Dual Extruder and the FlexyDually Extruder. Both extruders are priced at $494.95 and beside their special functions can use standard filament materials like PLA, ABS, PVA, HIPS and LayWood.
Since Aleph Objects is strongly supporting open source, extruders are fully open sourced and you can find files for bot of them.


The Dual Extruder is optimized for dual extrusion






From LulzBot product description:
It's time to unleash your LulzBot TAZ! Our all-new Dual Extruder Tool Head is an upgrade for advanced users that provides the capability to 3D print in two colors of the same material, or take advantage of multi-material 3D printing.
Whether you use your LulzBot TAZ for personal, professional, or educational purposes, your 3D printer is now more versatile than ever. The main benefits of this tool head include being able to print more complex objects with support structures and more aesthetically pleasing objects that feature multiple colors or multiple materials. See this in action by watching the video available at the bottom of this product page.
The Dual Extruder Tool Head features two of our standard extruders on a single carriage. Each extruder can heat up to 240 degrees Celsius and handle a wide range of materials including PLA, ABS, HIPS, PVA, LayWood, and more. Further, the standard nozzle size for each extruder is .35mm, meaning you can get finer resolution on your prints.
The Dual Extruder Tool Head is an advanced accessory suggested for expert users only because both the software and hardware aspects of using these upgrade require more technical capabilities. However thanks to the LulzBot TAZ's modular carriage design, installing your Dual Extruder Tool Head only takes a few short steps for owners of the LulzBot TAZ 4. Owners of earlier versions of the LulzBot TAZ can also make these upgrades, however additional steps will be required.
Like all products made by Aleph Objects, Inc., the Dual Extruder Tool Head is fully Open Source Hardware so you can view the source files to make and share modifications and improvements.
Technical specifications:
  • Required filament diameter: 3mm
  • Nozzle size for both extruders: 0.35mm
  • Note: Because this tool head uses thinner stepper motors, you will be able to take full advantage of the LulzBot TAZ's build volume without compromising build area.






The FlexyDually Extruder is optimized for printing with flexible filaments






From LulzBot product description:
It's time to unleash your LulzBot TAZ! Now advanced users can print with both flexible and standard materials, during a single print run. Whether you use your LulzBot TAZ for personal, professional, or educational purposes, your 3D printer is now more versatile than ever. You can use multiple materials to make parts with built-in dampeners or grips, stretchable straps with built-in buckles, or fittings with gaskets.

The FlexyDually features one standard tool head for materials like ABS, PLA, and HIPS, and a second Flexystruder Tool Head that allows you to print with flexible filaments like NinjaFlex. Both of these extruders can heat up to 240 degrees Celsius and are mounted on a single carriage. Each standard nozzle is .5mm which is optimized for flexible filaments, but this also limits the resolution that can be achieved with this tool head. See how strong certain combinations like ABS and NinjaFlex can be by watching the video below.

The FlexyDually Tool Head is an advanced accessory recommended for expert users only because both the software and hardware aspects of this upgrade require more technical capabilities. Once mastered, this tool head dramatically increases the applications for your LulzBot TAZ. 

Thanks to the LulzBot TAZ's modular carriage design, installing your FlexyDually Tool Head only takes a few short steps for owners of the LulzBot TAZ 4. Owners of earlier versions of the LulzBot TAZ, and the LulzBot KITTAZ, can also make these upgrades, however additional steps will be required. Be sure to select the right version before purchasing your FlexyDually.

Technical specifications:
  • Required filament diameter: 3mm
  • Nozzle size for both extruders: 0.5mm
  • Note: Because this tool head uses thinner stepper motors, you will be able to take full advantage of the LulzBot TAZ's build volume without compromising build area.

https://www.lulzbot.com/products/flexydually-tool-head

You can see it in action here:

http://diy3dprinting.blogspot.com/2014/05/flexydualie-open-source-dual-extruder.html

(was this extruder named Dually or Dualie in the past ...hmm ... I'm not sure why the difference in name...)




Nice jobs LulzBot, I love your Open Source commitment!


ATOM DIY low cost simple extruder made from plywood and ATOM 3d printer from Egypt




Atom is a very simple and low cost extruder developed in Egypt. It has few parts and it is cut from 3mm plywood. For heating block it uses scrap aluminum plate cut to 20mm x 20mm x 10mm and M6 brass bolt for nozzle.

Here are detailed instructions, files for cutting the plywood and BOM:

http://www.instructables.com/id/simple-low-cost-compact-open-source-extruder-ATOM-/






























Parts of the extruder (usual elements such as NEMA 17 motor, fan, thermistor etc....):






























This extruder is a part of broader ATOM 3d printer project to bring low cost 3d printing to Egypt and Arab world. The printer can be made for some 300 USD.

Update:

Atom has a new and improved advanced version of Atom plywood extruder with detailed build guide:

http://www.instructables.com/id/Print-with-advanced-filaments-DIY-simple-low-cost-/

Key design features are:
  • Simple and easy to build
  • Low cost
  • Compact design
  • Low weight
  • Small footprint
  • Wire management
  • Easy to mount
  • One active cooling fan for both heat sink and nozzle tip
  • Open source
  • Can print with various type of filaments
  • ABS & PLA
  • Advanced filament materials
  • Copper, Bronze, Wood, Glow filaments
  • Designed to print with flex materials
It is still very affordable but can print with advanced materials. Here is the video build guide:



Details can be found at:

https://www.facebook.com/Atom3d.egypt




Here is Atom3D machine in action:




Erectorbot large volume 3d printer and Erectostruder pellet extruder














Erectorbot is new large volume DIY 3d printer developed by Leonard Dodd. Beside large volume it features exchangable heads for a CNC plasma cutter, router, and welder.

From EB1 homepage:
ErectorBot or EB1 is a large scale 3D printing full service gantry bot. Part of a series, our EB1 is the largest of the group. Just as in racing, we pushed the limits of precision and then bring this technology back down to size. So whether its our desktop model, 3ft x 2ft x 2ft or it’s one of the 3 larger models we offer.
You will enjoy TWICE the printable space (build area) in the same amount of space as you will find in the more conventional setups. This also allows us to treat the heat bed a little differently as well. No weight issues. Dynamics don’t change as your model grows. And neither should your wallet. The stationary bed design is modular and very low cost. And how about NOT HAVING to level the bed every model or run? We can choose our table to tip gap by extruder temp.

It will be priced at range of $11,500 to $35,000.

http://www.erectorbot.com/


Erectostruder is pellet 3d printing exruder that can also be mounted on EB1 that can use different types of materials and be used as a filament extruder.




  • Runs even the small Nema 17 and powerful doing so.
  • Shift-able planetary gears (high -Low)
  • Easy clean up (4 thumb screws)
  • Extreme temp range – frozen slush to 300 C
  • Resolution – the smallest standard up to 2mm
  • Customization – steam punk ~ beer still- high tech (3 themes thus far)
  • Liquid Cool compatible
  • High volume hopper options – laser vac
  • Twin element for precise control
  • Two sized augers for different sized pellets.
  • Arduino micro kit (stand alone ) filament extruder mode. (Yes doubles as a filament machine.)
  • All metal main components, ultra light, TIG welded, hand crafted by a master metal modeler and serialized.
  • Quick mount/release.
  • Multi head compatible.

http://www.erectorbot.com/?p=47



Esun nozzle cleaning filament

Shenzhen based Esun company sells the filament they developed that should clean your extruder and nozzle.
Composition of this filament is unknown but it is probably similar to nylon. Nylon filament is used in a cleaning process where it is extruded at 200 C and then cooled to 135 C which hardens it and makes it attract and clean up all the particles that clog up the extruder. Like all similar cleaning methods, this one can also fail.

There is not much information or reviews available around, so if you know something more about this or have any practical experience with it  let me know ...

Produce homepage:

http://www.esun3d.net/cpxx.aspx?id=192&TypeId=26



























If you want to see good guide on how to clean partially clogged nozzle take a look at:

http://diy3dprinting.blogspot.com/2014/07/how-to-clean-and-remove-partial-nozzle.html



Upgrade your Printrbot with 3D printed version of the Printrbot direct drive aluminum extruder




You can upgrade your Printrbot 3d printer with 3d printed version of newer direct drive aluminum extruder design. This extruder allows easier filament loading, more visibility when diagnosing jams and filament breaks and other operations.

All the files can be found at:

http://www.thingiverse.com/thing:281015

It is based on:

https://printrbot.com/2014/01/23/aluminum-extruder-documentation-fun/









New larger size 1mm nozzle sold by German RepRap



German RepRap is selling new 1mm hot end nozzle which can cut in half the printing time. The trade-off is rougher surface finish and more visible layers. So, the target audience is someone who needs more speed and less detail. The ideal setup would be some kind of dual extruder with extra fine nozzle for details and larger diameter nozzle for infills.
It's compatible with X400, the X400 CE and PRotos V2, but could probably adapted for other extruders.

It is priced ad 18,99 euro.

Product page:

https://shop.germanreprap.com/en/product?info=160


E3D v6 hotend released!


E3D is well known for their excellent hotends. Now they have released new model: the v6. v6 is next-generation full metal hotend for RepRap 3D printers.

E3D v6 hotend

v6 release video:




Here is v6 video  review by Thomas Sanladerer:




How to assemble the v6:




v5 hot end was a success and lessons learned on it influenced the development of v6, Here are desgn guidelines by E3D:
  • Decrease bulk.
  • ​v5 is longer in the Z axis than many other hotends on the market due to significant safety margins in heat dissapation, screw in bowden fittings make bowden hotends even longer.
  • Our printed fan duct is a little bulky in X/Y which can create issues when space under carriages is restricted.
  • Make assembly and maintenance easier for the user.
  • ​Securing thermistors with kapton works well, but is difficult to achieve easily and neatly, especially for the new user. It also makes changing out thermistors a bit time consuming. Cementing in thermistors with fire cement or similar works well, but is messy and difficult, it also makes changing thermistors nearly impossible.
  • The printed fan duct is a bit tricky to remove as it has to be slid off the heatsink either up or down which can be tricky with wiring etc in the picture.
  • Improve support for flexible materials.
  • ​v5 works as well as any other hotend on the market for flexible filaments, however this inevitably means printing very slowly, getting messy prints and having to constantly battle with buckling in the extruder.
  • Flexible filaments are entering the market and have some exceptionally useful properties and we want to enable more people to use them with a better printing experience.
  • Shorten heat up times and increase accurate control of temperature.
  • ​v5 uses a set screw to secure the cartridge which works well, but because of the slight variances in heater cartridges the hole in which the cartridge sits has to have some clearance to allow it to easily slide into place, this affects heat up times and control.
  • Thermistor placement in v5 is close to the surface of the block, which makes things easier when your thermistor has to be insulated with kapton but this has some impact on the precision of the readings.
  • Fix niggling reliability issues.
  • ​v5 has a great track record of reliability with less than a fraction of one percent of users experiencing issues due to manufacturing issues, however we really wanted to eliminate any chance of future defects.
  • 1.75mm Bowden users were experiencing a disproportionate amount of problems, which was traced back (with much help and hard work from Michael Hackney) to nozzle geometry in certain situations needing high extrusion pressures that resulted in starvation of filament flow. 
  • Make different sized nozzles more suitable for their application and each size more identifiable.
  • ​All v5 nozzles share the same shape of tip that lays down the track of filament, we wanted to make the shape of each nozzle more suited to their particular use case and application so people can get the best results from each nozzle size.
  • Because all nozzles share the same shape they are hard to tell apart, particularly when there is plastic residue remaining on the nozzle. We wanted to make it easy to differentiate between nozzles.
  • Make it beautiful.
  • Looks matter! Our machined metal parts look awesome, but with them hidden behind a printed fan duct you can't admire all that wonderful engineering.

v6 on the left compared to v5 on the right.
You can also see that the entire Bowden coupling is contained inside the heatsink on v6.







































v6 technical specifications:
  • Compact size: v6 is now 62mm in overall length, and the new polycarbonate fan duct results in significantly less bulk in X and Y dimensions.
  • Easy assembly and maintenance: All assembly is performed by either clipping or screwing together parts, no messy Kapton or adhesives are needed – The thermistor secures with a neat screw clamp and is insulated with high temperature glass fibre sleeving. Supplied ferrules mean that no soldering is needed.
  • Fast heat-up and better temperature readings: The heater cartridge is secured with a wrap-around clamp for excellent thermal contact, this reduces warm-up times and increases temperature control. The thermistor has been placed deep into the block and near to the nozzle in a close fitting hole for the most accurate readings and fast response.
  • Overhauled manufacturing techniques for increased reliability: The HeatBreak has a radically improved surface finish stemming from updated manufacturing techniques. The nozzle has been optimised for easier flow at low pressures.
  • Improved performance with flexible materials: Internal PTFE tubing runs deep into the hotend and can be arranged so that flexible filaments are constrained in the PTFE tubing right from the drive gear to deep in the hotend. PTFE never enters hot areas and so high temperature capability is maintained.
  • Maintains Compatibility: By keeping our previous mounting dimensions we have maintained compatibility with our plethora of community created mounting systems. Nozzles have kept their M6 threaded dimensions and so are interchangeable between v5 and v6.
  • Universal 1.75mm HotEnd: The incredibly compact tubing coupling system that is internal to the hotend means that we are able to eliminate the 1.75mm Direct and 1.75mm Bowden products and replace them with a single 1.75mm Universal product.

E3D v6 technical specifications






























Here are cross sections of three versions of v6:  from left to Right: 1.75mm Universal, 3mm Direct, 3mm Bowden.


















E3D v6 is priced at £43-£48 range for a kit and £31-£33 for metal hotend only. 

E3D v6 release page with much more details:

http://e3d-online.com/index.php?route=extras/blog/getblog&blog_id=21





Dglass 3D Autolift Precision Hot Ends now on Kickstarter




Autolift retracting hot end by Dglass 3D is on Kickstarter now.  It is a new type of hot end that will improve the 3d print quality, resolution, eliminate nozzle "dragging" and prevent clogging. You can get it trough the campaign for some USD 125.

Key features:
  • Plug-and-play groove style mount 
  • All-metal design for high temperatures 
  • Micro linear bearing for maximum durability and performance
  • Compact design allows for simplified adaptability 
  • 1.75mm or 3mm filament 
  • 40w cartridge heater included 
  • 300º C thermistors included (500º C optional) 
  • 0.35 mm nozzle included 
  • Fan included Locally sourced parts, hand assembled by D3D team 
  • No Kapton Tape Required! Thermistor & Heater affixed with setscrews
From the campaign:
The D3D team is proud to be back on Kickstarter with another 3D printing innovation. The idea for Autolift hot ends was born during our development process for the RUGGED HPX line of extruders, which was successfully funded on Kickstarter earlier this year. After hundreds of hours of testing, we discovered that rigid mounted hot ends could create quality prints, but were limited in their ability to offer fine detail and resolution when printing with 2 colors. That’s because they could not fully retract, resulting in plastic stringing and deposits left on the print. That limitation was frustrating and helped showcase the need for high performance hot ends that could prevent dragging, eliminate stringing and break the 100 micron barrier.

Our patent pending D3D Autolift hot ends are the solution. The AutoLift system automatically lifts the nozzle during filament retraction, eliminating dragging and preventing extra plastic from being deposited on the print.
Autolift is an engineered system comprising of a micro linear bearing and spring to activate the retracted nozzle position. The system does not require special electronics or servo actuation, and is designed to function as part of the standard filament retraction operation. The Autolift system is also adjustable, allowing the user to fine tune the retraction amount depending on the particular project, material or printing objectives.
Go ant check it out:

https://www.kickstarter.com/projects/dglass3d/autolift-precision-3d-printer-hot-ends


























Here is the first post about this hot end:

http://diy3dprinting.blogspot.com/2014/04/dglass3d-advanced-retracting-hot-end.html




MakerBot patents material mixing extruder (Update: maybe appropriates prior public technology!)

MakerBot applied for material mixing extruder patent. The patent description is vague and it doesn't describe much details, only that two filaments type mix in some sort of filament mixer. This could provide color mixing or material properties change (ie. for support material).

This patent application could be some sort of "defensive" patenting, it doesn't mean that the prototype even exists and it doesn't need to be approved by patent authorities.

If this is real application we might see this technology in future Makerbots.

Makerbot extruder patent with extensive description:

http://www.google.com/patents/US20140034214





























Ceterum censeo: the copyright and patent system is completely broken and must be reformed or, even better, fully removed.

Update (see comments also):

Jan Schmidt filed "prior art" complaint with the patent examiner since this patent has many similarities with extruder documented on RepRapWiki almost a year previous to this application:

http://reprap.org/mediawiki/index.php?title=Mixer_extruder

http://reprap.org/wiki/File:RepRapColourMixingReport-jmc.pdf

RepRap Mixer extruder, the similarities with MekrBot patent applications are obvious 
































So, could this be an attempt of major corporation to appropriate and patent publicly available technology?


MakerBot had some issues with copyright ownership on Thingiverse. Looks like they have same behavior when it comes to public / open source technology. 



C.E.M. Crown extruder with four nozzles

Crown extruder with four nozzles is design idea of Cem Schnitzler inspired by microscope rotating lenses. It enables you to use different nozzle diameters for different purposes, ie.: very small nozzle for precision and large one for speed and rougher infills. It would be interesting to see it developed and tested.

























Crown extruder project homepage:

http://crownextruder.wordpress.com/


Discov3ry paste extruder by Structur3D





Discov3ry is new high end extruder designed for past extrusion of various materials like:
  • Silicone 
  • Icing Sugar 
  • Wood Filler  
  • Drywall compound 
  • Polyurethane 
  • Latex 
  • Clay
  • Many more ...

From company page:
  • The Discov3ry offers printing enthusiasts a simple, ingenious and affordable hardware add-on solution for printing a wide range of pastes. Now Makers can quickly and inexpensively experiment with easily sourced materials, like silicone, clay and cake frosting — allowing them to do more. 
  • CARTRIDGE SYSTEM: The Discov3ry system uses a syringe based cartridge system which keeps your printing materials separate and makes for an easy clean up. Switching from silicone to icing sugar is safe and seamless.
  • HIGH VOLUME AND EASY CLEAN UP: Each cartridge holds over 60cc (cubic centimetres) of your printing material. This is enough material for several prints. Unused material can be capped and saved for later.
  • USE YOUR OWN PRINTER: Discov3ry works with any stepper based desktop 3D printer system. The printing tip is easily mountable and the device plugs into your existing electronics. Slicing and printing works with existing open-source software like Slic3r and Repetier.

It will soon be Kickstartered and probably priced at USD 350 range.

Interview with the creators:







Discov3ry paste extruder is on the table attached to the 3d printer

Printing with polyurethane 


























Company homepage:

http://www.structur3dprinting.com/

If you want an see similar DIY paste extruders check projects by Mr. Keep:

http://diy3dprinting.blogspot.com/2014/03/3d-printing-with-locally-dug-clay.html


FlexyDualie open source dual extruder for printing in hard and flexible materials





James Bruton from XRobots made this review and demonstration of new open source extruder from Aleph Objects creators of Lulzbot. FlexyDualie enables you to print with two different types of filament, one rigid and one flexible (NinjaFlex in this case).

He shows properties of objects printed in flexible and hard materials and software setup needed to get the dual material printing possible.

He uses Autodesk123D Design for the featured objects,  which is free software. Each piece is exported as as separate STL and then the "combine multi-material STL" function is used in Slic3r to generate the g-code to drive the FlexyDualie.

His site with more details:

http://xrobots.co.uk/alien2/index_concept.html

Here is Aleph Objects site with all the data if you want to build it yourself:

http://devel.alephobjects.com/lulzbot/TAZ/accessories/Dual_extruder_w_flexy/ (looks like this link is not working)

or

http://devel.lulzbot.com/TAZ/accessories/flexy-dualie/


FlexyDualie extruder

Hard rims with soft wheel, uni-directional flexible joint and tank track





























Update:

James shows Alien 3d printed costume hand made with this technique here:

http://diy3dprinting.blogspot.com/2014/06/3d-printed-steampunk-alien-xenomorph.html



BotBQ open source barbecue extruder for your 3d printer

BotBQ is an open source barbecue extruder for your 3d printer.  It is basically big powered culinary syringe that extrudes meat into shapes.  

Here is how to assemble it guide video:




Here it is extruding some meat:



Interesting interview with its creator Jason Ray on 3digitalcooks:

http://3digitalcooks.com/2013/12/botbq-interview-jason-ray/

He is working on developing two models: home kitchen model and higher volume "prosumer" bigger grill model.




























BotBQ project homepage  with extensive information about it:

http://botbq.org/


3d printed burger from BotBQ on grill





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