Showing posts with label delta 3d printer. Show all posts
Showing posts with label delta 3d printer. Show all posts

IcePick Delta 3d printer made with no linear rods or bearings

IcePick Delta 3d printer is a design without linear rods or bearings and with sturdy wooden frame. This approach lowers the total price and makes the machine parts more locally sourcable.
The project is developed by TTN and Matt Kimball and is still in intensive development stage.




From project description:
Icepick Delta is a open source 3d printer that was inspired by the Firepick Delta. The project aim is to build a 3d printer with no linear rods or linear bearings. I wanted a delta 3d printer, but was put off by linear rail and rod prices.

When the project started, the Firepick Delta files had not been released yet (they're on github now). The icepick is based on the Firepick Delta, but designed from the ground up.

The repapiness of this design is very high, leading to a smaller number of parts required, in turn lowering cost.

The build height looks to be about 160mm at the moment at a diameter of 200mm. Currently, printing speeds and acceleration have to stay low to avoid backlash. Another option to be explored is braided fishing line.

At the moment, the firmware is functional, but when going outside a certain radius (reachable points), it will decide to home that particular arm. Upper arm homing angle firmware needs some work.
The target printable area will be at least the standard 200mm cube.

More information and filess related to this project are at:

https://hackaday.io/project/1565-icepick-delta

https://github.com/Laura3/IcePick-Delta

FirePick project:

http://diy3dprinting.blogspot.com/2014/12/firepick-delta-open-source-diy-pick-and.html



FLUX multitool Delta 3d printer




Flux is a new delta 3d printer that has easily exchangeable tool heads and integrated 3d scanner. Currently available tool heads are 3d printing head and laser engraver head with several modules under development like: a dual extruder, a ceramics extruder, and a pastry extruder.

It is on Kickstarter now

https://www.kickstarter.com/projects/2117384013/flux-all-in-one-3d-printer-unlimited-elegant-simpl

Currently, 38 days before campaign end, it has $348,923 pledged of $100,000 goal.

Flux certainly has minimal and cool design:

























Comparison chart of Flux with devices it replaces:



Flux technical specifications:


Flux company page: http://flux3dp.com/


SeeMeCNC PartDaddy 4,5 meter tall pellet fed Delta 3d printer





SeeMeCNC is presenting their 15 feet (4,5 meter) tall Delta 3d printer  named "PartDaddy" at MakerFaire Detroit. It will have a changeable  6,35mm or 7,25mm printing nozzle which will be fed by pellets. They have planed for it to bepropane powered but they gave it up for safety reasons.
It will be interesting to if such big FDM printers will find a market niche.

Details about PartDaddy are on SeeMeCNC forum:

http://forum.seemecnc.com/viewtopic.php?f=61&t=2508


https://www.facebook.com/seemecnc

http://seemecnc.com/





They are just a little taller then the Japanese Genkei Delta:

http://diy3dprinting.blogspot.com/2014/07/genkei-gigantic-4-meter-tall-delta-3d.html

Genkei gigantic 4 meter tall Magna Delta 3d printer from Japan







Genkei is comapny from Japan that produces 3d printers. They made this enormous 4 meter tall Delta 3d printer. I think it is not designed to be real production printer, but more of a demonstration and promotional project.
It will use pelleted material for extrusion instead of filament. It makes perfect sense for this size of machine.

The 3d printer will be on display at the Tokyo National University of Fine Arts and Music Museum, as part of an “Materializing II” exhibition that runs from Saturday, July 19 until Friday, August 8.






















Genkei homepage: http://genkei.jp/


Source: http://3dprint.com/8835/japan-huge-delta-3d-printer/

Update:

here is the video of Magna in action:



Update:

USA based SeeMeCNC is presenting their even bigger Delta, so the race for the largest Delta is ON:

http://diy3dprinting.blogspot.com/2014/07/seemecnc-partdaddy-45-meter-tall-pellet.html


ServoStock Delta 3d printer powered by servos and Bowler protocol





This Delta is heavily modified Kossel derivative which uses DC motor powered servos instead of stepper motors developed by team led by mad.hephaestus.

On each axis is a small board containing a magnetic encoder, and a continuous rotation servo. With this setup, the makers are able to get 4096 steps per revolution with closed loop control that can drive the servo to with ±2 ticks.
The electronics and firmware are fully redesigned configuration when compared to the usual 3D printers. The motherboard uses a Pic32 running at 80MHz. In parallel with hardware, the communication between the host and printer has been completely redesigned, instead of g-code, the team is using the Bowler protocol for sending packets over serial, TCP/IP, or just about any other communications protocol you can think of.

The final aim is to create much cheaper powerful 3d printer that would cost in 200 - 300 USD range.

Project on hackaday.io:

http://hackaday.io/project/962

GitHub repository:

https://github.com/Technocopia/ServoStock




There is lot of discussion on the project page and on hackaday about viability of this technology. I don't know much about all the stuff they use, so it will be lot of new stuff to learn. Maybe it will be the standard in the future.

Here is a video about closed vs. open control systems:



Here is a link about differences of DC vs. servo vs. stepper motors:

https://www.modmypi.com/blog/whats-the-difference-between-dc-servo-stepper-motors






Hot to build DIY Delta from junk matrix printers and a scanner

This homemade Delta  was built by Hesam with parts from old paper dot matrix printers and scanner. Frame is made from 16mm MDF board. MDF and some steel parts are cut on CNC but there are no 3d printed parts. It is controlled by Arduino Leonardo.

Primary design guidelines were:
  • Build volume: 200x200x200 mm
  • Footprint: 600x650 mm
  • Print surface: 200x200 mm heated glass which never moves.
  • Mass of end effector with hotend: less than 600 grams.
  • Positioning speed: up to 80 mm/s in all 3 directions.
  • Positioning accuracy: at least 10 steps/mm in all 3 directions.
  • Simplicity and use of recycled parts
  • Hardware cost: less than 400 USD.


Sliders were made three Epson LQ 2170 dot matrix printers bought from scrapyard for less than 20$


Heated build platform made from Epson flatbed scanner and heating element which can heat it up to 120 C and is controlled by thermostat


























Detailed guide and files to CNC cut the wooden frame:

http://www.instructables.com/id/DIY-delta-3D-printer-using-low-cost-recycled-parts/?ALLSTEPS


Here is first post about 3d printer made from old inkjet printer and scrap scanner:

http://diy3dprinting.blogspot.com/2013/05/diy-3d-printer-made-from-scrap.html

For another wood frame ultra low cost Delta with NO cnc cut or 3d printed parts take a look at:

http://diy3dprinting.blogspot.com/2014/03/delta-twister-ultra-low-cost-diy-3d.html

or look at:

http://diy3dprinting.blogspot.com/2014/06/repscrap-diy-3d-printer-from-salvaged.html (detailed guide focused on printer made from salvaged inkjet parts with DC motors)




ZeGo delta robot with multiple tool heads







ZeGo is multifunctional delta configuration robot with multiple tool heads. It is much more then just a 3d printer. All tools can be easily replaced via magnetic joint attachments. This delta and other hybrid multitool machines are step closer towards desktop production cell. It would be interesting feature if several machines of this type could be linked and connected with some sort of transport platform. Small robotic factory on a table ...

ZeGo can use following tools:
  • Plotter – An automatic drawing device used on paper or LCD sketchpads.
  • 3D Printer Extruder – Prints using a fused filament fabrication (FFF) technique, and PLA plastic filament heated at 185 degrees C.
  • Wood Burner – Hot end device for burning designs into various materials
  • Pick&Place – Entry level pick/place machine with forth access availability
  • Engraver/PCB Mill – for engraving PCB prototypes.
Company homepage:

http://zegorobotics.com/

Here is the Indiegogo campaign preview:

https://www.indiegogo.com/project/preview/7a5bfc63#home

It will be on Indigogo very soon.


ZeGo delta robot

Plotter 

Wood burner

Engraver / PCB mill

Pick and place attachment 

3d printing extruder

Things printed on ZeGo













































































































































Similar machines are:

http://diy3dprinting.blogspot.com/2014/01/mtm-multifab-multitool-desktop.html

http://diy3dprinting.blogspot.com/2013/09/zmorph-personal-fabricator-3d-printer.html





Dedalo delta 3d printer by Marko Antonini

Here is new delta 3D printer with thermal enclosure: the "Dedalo", designed by Marko Antonini

Main features:
  • Really stable and zero wobble Delta geometry
  • Aluminium and Acrylic fully closed frame for greater thermal stability 
  • Fully aluminium delta effector with precise rod-ends 
  • Planned with color LCD TFT and linux on board 

Dedalo delta 3d printer drawing

Full metal carriage with  zero-wobble rail

Full metal effector and full metal hot-end


Source: https://plus.google.com/114454651039608327272/posts/BszfYE3xpYM

Delta Twister ultra low cost DIY 3d printer with no CNC or printed parts

Even more low cost wood frame Deltas on Instructables. This one is from user Braden Petno and can me made for less the 400 dollars. There are no 3d printed or CNC produced parts, so it is an advantage if you don't have access to them.





Detailed build instructions:

http://www.instructables.com/id/Deltatwister-The-Diy-Sub-400-3d-Printer-made-with-/?ALLSTEPS





Here is QuadStrap, another low cost 3d printer with no printed plastic parts which also has extensive construction manual:

http://diy3dprinting.blogspot.com/2014/04/quadstrap-low-cost-3d-printer-with.html

Kiwi Remix Delta 3d printer

Another day, another printer. Kiwi Remix even has a wooden frame ... I like it!



























From Thingiverse description
3d Reprap Delta printer with a wooden frame, the frame can be produced on a CNC machine or laser cutter.
Technical specifications:
  • Uses 3mm threaded rod cut to size for the platform bolts, carriage bots and connector rods. 
  • 8mm smooth rod and LM8UU bearings, 3 per carriage for added stability. 
  • Z min probe for auto bed leveling 
  • Z min probe is activated by a servo mounted on the frame 
  • LCD control panel 
  • Tidy and compact 
  • Small foot print 
  • Heated bed to enable both ABS and PLA 
  • 170 x 170 x 170 (mm) print volume 
  • 3mm filament 
  • Handy reel holder
http://3dprinter.kiwi.nz/

All the files can be found at:

http://www.thingiverse.com/thing:274408 

3D printing with locally dug clay, builder’s silicon, wax, sugar frosting, sugar sticks, sugar fondant and wood paste





Jonathan Keep held a workshop at Burg-Halle University in Halle near Leipzig, Germany. He demonstrated 3D printing with locally dug clay, builder’s silicon, wax, sugar frosting, sugar sticks, sugar fondant and wood paste.

Keep is well known for his work with Delta printers and special extruders on clay and other materials such as chocolate.

http://diy3dprinting.blogspot.com/2014/02/how-to-print-with-chocolate-on-your-diy.html


More at: http://www.keep-art.co.uk/journal_14.html


3d printing with wood paste


New upgraded Rostock Max v2 kit by SeeMeCNC


From company page:
The NEW Rostock MAX v2 - The largest build envelope of any printer under $1,000! With everything you'll need to build a complete machine - every nut, bolt, wire and fastener – this is a true builder’s kit! The massive Onyx heated bed and super flat borosilicate glass build plate allow you to print more than just PLA.
From ABS to Taulman Nylon, you’re limited only by your creativity when it comes to printing.
From our incredibly simple and efficient EZStruder, to our SD Card-ready firmware, the MAX is simply the best value you’ll find anywhere. For those who also like to mod and upgrade, there is plenty of room for your creativity too. Our online community is second-to-none, and our loyal users LOVE to show off all the modifications they have made to their machines, share printing tips and tricks, and help troubleshoot if needed.

What’s new with the v2?
  • Re-designed hot-end platform and Delta arms and mounts for worry free assembly. No Sanding Required!
  • Lower parts count means faster assembly time
  • Top mounted spool holder shortens length between EZStruder and spool, and minimizes machine footprint.
  • New Base enclosures protect your electronics from dirt/dust, and give your kit a clean, attractive appearance
  • New Top design provides more rigidity for better prints, and easier assembly and calibration
These improvements are added to the already impressive list of standard components and features:
  • Over 1300 cubic inches of build volume (11" Diameter by over 14 1/2" height)
  • US Made - high quality, laser cut, injection molded, and CNC machined parts. All done by us, in house!
  • Our EZStruder and Hot-End set up for 1.75mm filament
  • High torque NEMA 17 stepper motors
  • Stock .5mm nozzle for easy printing. Easy to change to other available sizes
  • 450w ATX style power supply for safety and easy upgrades/replacements
  • RAMBo by UltiMachine electronics, the best available 3D printer controller
  • Positioning accuracy of .05mm
  • Speed up to 300mm/s in all motion, not just X/Y moves
  • Tinker-friendly electronics and hardware. Many extra places to add your own mods to both
  • Filament spool holder incorporated into the machine (for 1lb or 1kg spools only)
  • Onyx Heated Bed
  • Borosilicate Glass build plate for safety and precision
Here's what you will need to complete the assembly:
  • Appx. 20hrs. to assemble (time varies based on skill and any mods made during the assembly)
  • Standard Allen wrench set
  • Metric Allen Wrench Set
  • Needle nose and/or small pliers
  • Wire crimping tool or solder and solder iron
  • Standard and Phillips Screwdrivers
  • High Temp RTV silicone for retaining heating resistors/thermistor in hot-end, or High Temp expoxy

http://seemecnc.com/products/rostock-max-complete-kit

It is priced at USD 999


Reddit thread about it:

http://www.reddit.com/r/3Dprinting/comments/1ytnh4/seemecnc_launched_the_rostock_max_v3_kit_today/



How to set up Repetier Host and Sli3er for first use on Kossel (or many other 3d printers)




Great guide by electronhacks where he explains how to setup Repetier-Host and Slic3r for first print on Kossel 3d printer. It deals with many uncertainties that beginners have when setting up the machine first time. It is great learning resource for other similar 3d printer setups.






Griffin scalable $500 Delta 3d printer


Griffin is scalable size printer, here is small and large printvolume versions


From Thingiverse description:
  • Designed from the ground up as a low cost, highly scalable delta printer. This printer has been built as small as carry on luggage size, up to an 18in wide print surface and is capable of larger.
  • Approximate cost is low to mid $500 range start to finish, including electronics for a basic model. Options can push it to around $600. It's easily constructed with common tools you probably already own (hacksaw or Dremel, allen keys, soldering iron and pliers.
  • Not a work in progress, this is a stable working printer design that has already built operational offspring. Keep in mind the design may further evolve and documentation is in progress.
  • More information is found at http://www.griffinprinter.org where the complete build is documented. Including B.O.M., tips, and assembly instructions.

http://www.thingiverse.com/thing:259238

Update (8.8.2014):

Griffin is on Kickstarter:

https://www.kickstarter.com/projects/1861436648/griffin-pro-3d-printers





Three models in different sizes are available, here are the specs:






WASP very large volume clay printing Delta from Italy






WASP is an acronym, standing for World's Advanced Saving Project. Their goal is to be able to build homes in third world countries with advanced 3D printing technology and use only locally available materials like clay and mud. 

They have Delta familly of printers:
  • PicoWASP, print volume: 100x100x100mm
  • DeltaWASP, print volume: 200x200x200mm
  • MegaWASP, print volume: 400x400x400mm
  • GigaWASP (a.k.a. Big Delta), print volume: 800x800x800mm
  • TeraWASP, print volume: 2000x2000x2000mm


http://www.wasproject.it/

















Hot to calibrate extruder on Cerberus Pup and set the e_steps_mm (probably works with most Repetier-Host Marlin 3d printers)

Here is Steve Graber showing us how to calibrate an extruder on Cebrerus Pup 170 delta 3d printer. Methodology can be also used on other machines. Good learning material.




He is Using Repetier-Host software and Marlin firmware with EEPROM storage functions he sets the e_steps_mm.







cOssel delta 3d printer by Chris Dieringer

cOssel is a Rostock / Kossel derivative by Chris Dieringer. It does a few things differently from other deltas, still the central design and technology is the same. Main features are:
  • OpenRail for linear motion 
  • Dual hot end configuration 
  • Bowden extruder designed for geared steppers 
  • Mechanically fixed heated bed, vs. binder clips
  • cOssel attempts to enable a low-power, non-contact automatic leveling sensor as an alternative to using a retractable mechanical switch as used in other deltas. This feature is still experimental as most IR sensors have not been proven repeatable.



cOssel has dual reflective IR auto leveling,  This feature is still experimental as most IR sensors have not been proven repeatable.





You can build it yourself, all files and instructions are available at:

http://reprap.org/wiki/COssel

https://github.com/cdaringe/cOssel

http://www.thingiverse.com/thing:244893



cOssel IR leveling sensor (still experimental) 

Open source DIY metal 3d printer made with MIG welder




This is important step forward for the entire field: open source sub 1500 USD metal printer. It can be mad by anyone with some experience. It is based on static MIG welder and moving invert delta 3d printer platform as build bed.

Project was developed by Michigan Tech's Open Sustainability Technology Lab: Gerald C. Anzalone, Chenlong Zhang, Bas Wijnen, Paul G. Sanders and Joshua M. Pearce. Kudos to you gentlemen!


From project abstract:
Technical progress in the open-source self replicating rapid prototyper (RepRap) community has enabled a distributed form of additive manufacturing to expand rapidly using polymer-based materials. However, the lack of an open-source metal alternative and the high capital costs and slow throughput of proprietary commercialized metal 3-D printers has severely restricted their deployment. The applications of commercialized metal 3-D printers are limited to only rapid prototyping and expensive finished products. This severely restricts the access of the technology for small and medium enterprises, the developing world and for use in laboratories. This paper reports on the development of a <$2000 open-source metal 3-D printer. The metal 3-D printer is controlled with an open-source micro-controller and is a combination of a low-cost commercial gas-metal arc welder and a derivative of the Rostock, a deltabot RepRap. The bill of materials, electrical and mechanical design schematics, and basic construction and operating procedures are provided. A preliminary technical analysis of the properties of the 3-D printer and the resultant steel products are performed. The results of printing customized functional metal parts are discussed and conclusions are drawn about the potential for the technology and the future work necessary for the mass distribution of this technology.

Project homepage with detailed build instructions:

http://www.appropedia.org/Open-source_metal_3-D_printer

Academia paper on this printer:

https://www.academia.edu/5327317/A_Low-Cost_Open-Source_Metal_3-D_Printer

If you want to learn more about MIG (metal inert gas) welding:

http://en.wikipedia.org/wiki/Gas_metal_arc_welding

















































There is another welder based DIY metal 3d printer project with almost no documentation - The Chipfuzer:

http://diy3dprinting.blogspot.com/2013/11/chipfuzer-diy-3d-metal-printer-by-mark.html

Update (19.6.2014.):

New TIG welder based metal printer:

http://diy3dprinting.blogspot.com/2014/06/tig-welding-diy-metal-3d-printer-by.html

Rostock Max with DIY laser upgrade used for leather etching

Video of a DIY project where a WickedLasers Spyder Arctic 3 laser is attached to the gantry of SeeMeCNC delta configuration Rostock Max 3D printer and used to etch patterns into leather. Cool!


BI V2.0 self replicating high precision delta 3D printer



Another delta Kickstarter. BI v2.0 comes with some powerful features and affordable price.

From Kickstarter description:

The BI V2.0 capably produces very large 300 mm diameter X 300 mm height prints and features an amazing print quality (Be sure to read more about the definition of a true delta build volume below). Our design can support up to triple extrusion and can print virtually any 1.75 mm filament extruding at up to 240 degrees Celsius (PLA/ABS/Nylon etc.). The most unique aspect of the BI V2.0 is our innovative approach towards a self-replicating design which permits the simple creation of extremely precise movement. The end result: the highest standards of print quality. The self-replicating design of the BI V2.0 empowers you to create your own machine and share this technology with your family and friends. Once you receive the BI V2.0, you can print, improve upon and share components so that anyone can build their own printer at a very low cost.
http://www.kickstarter.com/projects/1784037324/bi-v20-a-self-replicating-high-precision-3d-printe

http://bootsindustries.com/shop/biv2/




Comparison table of BI v 2.0 vs. Deltaprintr whereby BI wins

BI v2.0 print results

Electromagnetic automatic leveling probe is standard in every unit





Update:

they started to release printer building files to Thingiverse:

http://www.thingiverse.com/thing:231443

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