CNC Router Foam Mold
Our machines will machine EPS foam - 1LB to 3LB
XPS foam, EPP foam and Polyurethane foam.
CNC Wood Router Hard Limit Triged Problem
OMNI 3 axis cnc wood router engrave aluminium
Use CNC Wood Router For Mold Production
The mold for the megaphone was designed in Rhino and imported into Enroute software as an .STL. They created all the toolpathing in EnRoute. The form was cut in pieces on the CNC router mold using a 1/2" wide by 3.5" tall ball nose bit. Daniel glued together panel board to be 3.5" deep and divided the megaphone up into various sections. Once cut, the sections were glued together to create the final form, which was then used as a mold for the fiberglass.
Sailfish Firmware for faster MakerBots
From their thingiverse page :
"A Sailfish is faster than a Marlin".Be sure to check their instruction before installing, but the procedure should be very easy.
Sailfish is the next generation of the Jetty Firmware. It's faster and has better print quality.
Supports: Replicator 1, ThingOMatic and Cupcake (TBA)
Firmware Manual: wiki.makerbot.com/jetty-firmware
This firmware contains many new features, some of which are: better acceleration, ditto printing, Pause@ZPos, SF50 Volumetric 5D printing.
Feature list: wiki.makerbot.com/jetty-firmware#toc3
Requirements: wiki.makerbot.com/sailfish-firmware-installation-guide
Programing standards for Variables
Local Variables: These variables are local to the program. Normally used to transfer values to a cycle call, or as intermediate mathematical value holders. I hate using local variables because of one major issue with them. They are reset to null (not 0) when the control is reset or the program ends. While perfectly fine for use in transferring variables to canned cycles, etc. They can get you in trouble if you use them for other things. I, just by policy, never use them for anything. In Fanucese, these are typically #100-#499 (if you have that many available). Local variables are only available to the program in which they are used.
Global Variables: These variables, once set, remain set unless you change or reset them via macro or the control keyboard. Unlike local variables, global variables are available to any program in the control. I use gobal variables because they are retained, can be used in any program, and you can track what's going on if you have an issue. In Fanucese, these are typically #500-#999
System Variables: These variables are available to use in macro programming and allow you to write and retrieve information from the control itself, such as tool in the spindle, tool offset active, write and read offsets, check active codes, etc. Very handy indeed, BUT, these are _NOT_ standardized to a great extent. You will have to consult the macro programming portion of your control manuals to determine what these are.
String Variables: String variables are a group of characters interpreted as a single value. Typically defined with a $ symbol. String variables allow you to manipulate text and phrases etc. Not all controls support string functions.
I typically define my variable fields along the following lines:
#500-599 : Input variables to the macro
#600-799 : Mathmatical functions of the macro
#800-899 : Variables needed with regard to tooling, offsets and system variables.
#900-999 : Logic keep bits, counters, etc
Macro Programming Fundamentals
All computer programming is on a fundamental level, very similar. The syntax of the commands, and purpose of the programming may change, but the fundamentals of how to approach it, how logic works, and program flow are pretty much the same.
The first step to any programming is to define the _functionality_ required of the program. Functionality is defined as the end result(s) and abilities expected of the computer code. In other words, what is it supposed to do.
When we write a macro, we have a desired result in mind. Write down the broad-based result you are looking for from the program. A broad-based result would be something like: Bolt circle drilling, rectangular pocketing, block facing, slotting, etc.
For an example, lets use bolt circle drilling.
After we have defined the broad-based functionality, we need to narrow down the specifics of what we desire from the program. We must set limits to the functionality we want to achieve. If no limits are set, then the program becomes too large, cumbersome and time consuming.
In our example, one of the main limits we need to set is the maximum number of holes we will be allowed to drill in the macro. For the sake of brevity, lets limit ourselves to 10 holes (We have another question coming up that, in reality, allows unlimited holes using only 10 as a maximum here)
So: Max Holes in pattern == 10.
Next up on the functionality list regarding hole drilling: Do we have a drilling cycle in the machine control or not? Most of the time, this is going to be a yes, so we will go with that.
So: Have drilling cycle in control == Yes
Next up on the functionality list: Do we want the ability to start the hole pattern at some angle other than directly along one of the major machine axis (X,Y,Z), this is seen often in parts, so yes, we want this functionality.
So: Ability to start holes at operator input angle == Yes
Next: Do we want the macro to call the tool, or will you already have the tool in the spindle when you call the macro? Lets do macro does not call tool. This is really a programmers preference as to which way to go, but since the possibility exists that we could do multiple bolt patterns with the same tool, we wouldn't want to go to tool change position each time between patterns.
So: Macro calls tool == No
Next: Do we want to induce multiples of our max holes? This would allow you to drill more than our stated maximum number of holes. I think we can implement this in a short manner, so we will do this.
So: Macro allows multiples == Yes
What other functionality should we define?......hrm.....for now I can't think of anything, so onward we go with the functionality described above.
CNC Programming Calculator Software Free
This software is a great utility for all those either in engineering or associated with engineering and manufacturing.
What this software does is, bring together 18 different calculators, convertors and Fanuc G-Code generators into one convienent place on your desktop.
CNC Mate will perform the following tasks:
- Ascii Code Conversion
- Binary to Decimal / Decimal to Binary Code Conversion
- Drill Size Conversions
- Fanuc Ellipse Programmer and Point Plotter
- Fanuc Grid Point Programmer
- General Conversion Tool (mm > inch etc)
- Grid Pattern Point Plotter
- Hexagon Diameter Calculator
- Decimal to Hexadecimal Code Conversion
- CNC Letter Codes Explained
- Fanuc Macro B Variables Explained
- Oblique Triangle Calculator
- Fanuc PCD (Bolt Hole) Programmer and Point Plotter
- Pocket Milling Programmer (Circular)
- Right Angle Triangle Calculator
- Speeds and Feeds Calculator
- Square Diameter Calculator
- Thread Milling Fanuc Program Generator
- Tapping Chart with Fanuc Cycle Generator
This software was designed by Ben Groves who works in CNC Applications, looking to make life easier and normally long winded processes, short and easy.
This software requires Net Framework 2.0 or above (automatically downloads with software). This software is compatible with Windows 95, 98, 2000, Vista & windows 7. The required screen resolution is 1024 x 768.
This software is in no way affiliated to any CNC Control manufacturer. If you experience any difficulties with this product, please email info@cncmate.com
CNC Programming Software Free Download
link
Download
3d printing with UV light curing resin
Phantom Geometry from Liz and Kyle von Hasseln on Vimeo.
This is ‘Phantom Geometry’, a masters thesis in architecture by Kyle von Hasseln and Liz von Hasseln, developed in the Robot House at the Southern California Institute of Architecture (SCI_Arc). It was awarded the inaugural Gehry Prize at the SCI-Arc commencement ceremony on September 9.
This work is centered on the development of a system for generating material volume from streaming information. The system uses UV light from a modified DLP projector to continuously and selectively cure photo initiated resin within a shallow vat system we developed for the project. The cured part is simultaneously and continually pulled away from the vat, allowing un-cured resin to flood in beneath it to be subsequently cured. The result is the material reification of streaming data that emerges along the motion path of the Staubli robot maneuvering the vat/projector apparatus.
This system of fabrication relies upon native real-time feed-back and feed-forward mechanisms, and is therefore interruptible and corruptible at any time. The streaming data input may be transformed or modified at any time, and such interventions impact emerging downstream geometry.
Rostock MAX
From their IndieGoGo page:
Advantages of the Delta Arm design:
- MUCH faster Z axiz movement. A traditional 3D pritner design uses threaded rods or acme screws. These severely limit the Z axis speeds to about 200-400 mm/min speeds. With the Rostock MAX, we have the same speed in X/Y as we do in the Z, which is up to 40000 mm/min. Holy Cow right!
- Counter acting forces of movement. With a traditional pritner again, you have a carriage moving left/right or front/back, and it has to overcome the weight of that movement to reverse it's direction. We use accelaration to tune the motors DOWN to slow the speeds of the carriage when it's near the end of a move so it doesn't "whip" or chatter, when changing directions. With the MAX, all three carriages have to move together to make coordinated motion, so if one arm has to go up, the other two have to go down, and this cnacels out a huge amount of the inertia in the movement at the head, so we can tune the motor to a much higher rate, increasing the speed.
- Circular motion is smoother by default with the Rostock MAX. The delta arms also have a unique feature, SUPER ROUND CIRLCES! Now, yes, you can have the same smooth circles with a standard printer, however, you have to work to get it to make those circles very round. The reason is you have two straight lines, one in the X and one in the Y, and you have to vary those two lines to make a circle. Any backlash in the belts/pulleys etc... will cause the circles to come out egg shaped at best. With the MAX, circles are more true, becuase any backlash that could exist is cancelled out by the fact that the platform "hangs" from the arms, and gravity takes care of the rest. There are other reasons too, such as that every single move sent to the printer is split into 200 seperate movements.
Features:
We are looking into other "tool heads" to attach to the platform. Some easy to convert ideas are pick-and-place vacuum head for electronics board assembly, sodler paste syringes for PCB prepping, pen mount (it's the $25 perk) for plotting/drawing and even a low power laser platform should be easily adaptable.
- Approximate 10"+ Diameter x 13" + High build volume
- Sturdy design using bolted together parts
- Precision laser cut, CNC and injection molded parts
- Designed for english OR metric hardware
- Windows, MAC, and Linux compatible with OS software
- Uses UltiMachine RAMBo electronics
- Uses Standard NEMA 17 motors and GT2 timing belt
- 15 Tooth motor pulleys
- Filament is held by the machine, no more tangled spools on the floor
- Wide open access to the build area, easy to get at parts
- Unique design lends to easy modification for other uses
***EDIT***
We are also going to be using UltiMachine's new electronics boards, the RAMBo. They have the ability to run two extruders, one heated bed, and up to 5 stepper motors. Check out theRAMBo wiki page to learn more about these really awesome 3D printer electronics from UltiMachine. The boards have 5 allegro A4984 stepper drivers, two plugs if you ever need a dual-z motor setup etc..., 4 thermistor inputs, and so many more awesome features.
More information about our Rostock MAX can be found online over at theRepRap project, as well as our Forum. We will be posting build instructions, CAD files, firmware settings and more, all on ourRepRap.org Wiki Page
Form software demonstration
Form Software Demo from Formlabs on Vimeo.
Formlabs engineer Ian does a brief walkthrough of the intuitive Form Software
Filament makers
Filabot
From filabot.com :Filabot is a desktop extruding system, capable of grinding various types of plastics, to make spools of plastic filament for 3D printers. Not only is it user friendly, but it is also environmentally friendly. The Filabot can process things such as: milk jugs, soda bottles, various other types of plastics, and bad prints, to make new filament for a future print. Filabot will bring the real power of sustainability to 3D printing, allowing for a one stop shop to make anything.
Lyman Filament Extruder
From http://www.thingiverse.com/thing:30642 :The Lyman Filament Extruder is a machine that extrudes filament from pellets for use in a 3D Printer. It can extrude 1.75mm and 3mm filament with easy nozzle exchange. The material cost is about $250.On their thingiverse page there are plans, files and guides available.
Afinia H-series 3d printer
Youtube user maxamillionschnell has extensive video demonstrations of the Afinia (he disabled embedding for most of the videos), here is the mechanical overview:
There is few data available on Afinia h-series, so if anybody knows more or has any experience, write it in comments or message me.
Afinia is also running a simple contest where you can win their printer, entries will be accepted from October 1 through Dec 31, 2012:
http://www.afinia.com/3d-printers/h-series-contest
3d printing DRM patented
Article summary:
Sometime in the none-too-distant future, replacing your favorite coffee mug or creating a new iPhone case might be as simple as downloading a design you like from the Internet and firing up your 3-D printer.
Most 3-D printing has been done in industry or by hobbyists who share their designs freely online. Now Intellectual Ventures, the company run by Nathan Myhrvold, the former Microsoft CTO and alleged patent troll, has been issued a patent on a system that could prevent people from printing objects using designs they haven’t paid for.
The patent, issued Tuesday by the U.S. Patent & Trademark Office, is titled “Manufacturing control system” and describes methods for managing “object production rights.”
The patent basically covers the idea of digital rights management, or DRM, for 3-D printers. It also covers using digital files in extrusion, ejection, stamping, die casting, printing, painting, and tattooing and with materials that include “skin, textiles, edible substances, paper, and silicon printing.”
Control schema: A drawing from a patent won by Intellectual Ventures describes how to control digital rights for 3-D printing.
“This is an attempt to assert ownership over DRM for 3-D printing. Myhrvold’s operation, based in Bellevue, Washington, basically exists to file and buy patents, and currently controls nearly 40,000 of them, according to a spokesperson.
The manufacturing control patent, number 8,286,236, was filed back in 2008 and issued on October 9 to Invention Science Fund I, an arm of Myhrvold’s company.
Source article with longer text: http://www.technologyreview.com/view/429566/nathan-myhrvolds-cunning-plan-to-prevent-3-d/
If you want to know more about war on general computing (and in probably future war on general manufacturing) watch:
Laser Cutting Machine Cut Foam Material
If you are engaged in foam cutting industry, you can try to use laser cutting machine to cut foam to see, and you will find that the foam cutting is so easy, clean, fast and fine quality.
1. Fine Engraving: The accuracy of laser engraving machine is with rather higher accuracy than cnc wood router bits. Its accuracy could up to 0.02mm. With laser engraving machine and laser cutting machine, we can work out rather beautiful words and imagine on acrylic.
2. High Working Efficiency: Laser cutting machine and laser engraving machine is with high engraving speed, rather faster than traditional saw.
3. Easy operation: laser engraing machine and laser cutting machine is just like laser printer. There is no much high requirement to operator, very easy to learn it and get starting.
4. Low cost. Unlimitless on the processing quantity.
More questions about laser engraving machine or laser cutting machine, welcome to send us email.
Laser Cutting Machine Wooden Mold At School
We get feedback from teachers that students are interested in laser technology very much and enjoying study it.
Advantages of laser engraving machine and laser cutting for using at school.
Whatever operator's skill level, there always with not bad result. This could encourage those students with less capability on the operation. And students with higher skills could make out much excellent work.
Fast: Laser engraving machine and laser cutting machine is rather fast than saw etc traditional device.
Easy: Any age and any operation level students coudl operate it.
Saving Material: Laser engraving machine and laser cutting machine save material because its software could count the material size and find the right position of starting work.
Creativity: We all say that your design is only limited by your imagination. CNC laser encourage students to design any shape or any imagine they want.
Reducing mistake ratio: Before you starting working on laser, you can see the laser beaming working path on the PC, reducing the mistake in some degree.
Safety: Comparing other mechanical machines, laser machine is more safe. OMNI's laser engraving machine and laser cutting machine is with safety sensor on the laser machine cover. In the process of laser working, if you open the laser machine cover, then the laser machine can sense it and stop the work at once. This is for ensuring operator from laser hurt.
Software accetable: Laser machine software support jpg, plt, dxf, bmp file, very easy to transfer and input for realizing the work.
More video from Maker Faire 2012
3D Printing at Maker Faire 2012 from Andre Tiemann on Vimeo.
My Maker Faire NYC.
Andre Tiemann
info@draftprint3d.com
Interview with Bre Pettis of MakerBot Industries
PandaBot hits the Kickstarter
http://www.kickstarter.com/projects/pandarobotics/pandabot-a-friendly-affordable-3d-printer
Solution For Dust While CNC Wood Router Cutting Wood
OMNI offer dust collecting system on cnc wood router for solving this problem. This system includes 3kw or 5.5kw motor, 2 pieces of cloth bag for packing powder, 2 pices of plastic pipe for transportating powder from table to cloth bag. And also one piece of linear support for holding pipe, and the dust collector hood, which is installed on the spindle area.
This dust collecting system on cnc wood router could solve the wood powder problem efficiently, not only wood powder, also acrylic, plastic powder can be collected.
The voltage for dust collecting system can be 220V and 380V.
Any question about cnc wood router, kindly let us know.
MDF Advantages On CNC Wood Router
OMNI Presents 5 Axis CNC Router China
Extra heavy duty welded steel frame and gantry for maximum straightness and rigidity
10Kw HSD Spindle
8 position rotary ATC with HS655 precision tool clamping
THK made in Japan lubricated for life linear rails and guide blocks
Imported ball screw on x axis ensures processing accuracy
Yaskawa servo drivers and motors for high power and speed
Osai - PC interfaced Numerical Control System
T-Slot clamping table
Becker vacuum pump for vacuum clamping fixtures (optional)
Oil Mist cooling system for cutting non-ferrous metals (optional)
3.0Kw Single bag 3-phase dust extractor or 5.5kw dual bag 3-phase dust extractor (optional)
Ubercool 3gear 3d user interface
Gesture command interface using 3gear software and two Kinect sensors. I see this at your computer soon ....
You can get the SDK at: http://www.threegear.com/getStarted.html
CNC Plasma Cutter VS CNC Wood Router
CNC Plasma Cutting VS CNC Wood Router Cutting1. Cutting Material Difference
CNC Plasma Cutter is mainly for cut metal material, such as aluminium, metal, steelless.
CNC wood Router can work on more material besides metal. It also can work on plastic, acrylic, wood, glass etc.
2. Cutting Way
CNC Plasma Cutter cut metal by hot energy. The energy is powered from Plasma Generator, with the engergy, the torch can cut through metal up to 20mm around.
CNC router cut material by its bits. The bits are designed for different material, different shape etc.
3. Application
Whatever cnc wood router or cnc plasma cutter, both machines are used in industrial industry and sign, advertising industry. And both machines are widely used.
CNC Plasma Cutter is mainly for cut metal material, such as aluminium, metal, steelless.
CNC wood Router can work on more material besides metal. It also can work on plastic, acrylic, wood, glass etc.
2. Cutting Way
CNC Plasma Cutter cut metal by hot energy. The energy is powered from Plasma Generator, with the engergy, the torch can cut through metal up to 20mm around.
CNC router cut material by its bits. The bits are designed for different material, different shape etc.
3. Application
Whatever cnc wood router or cnc plasma cutter, both machines are used in industrial industry and sign, advertising industry. And both machines are widely used.
Choose What To Cut Aluminium
You can cut aluminum with a china cnc router. The China cnc router needs to be set up with lubricant spray and the vacuum pump cannot be one with graphite vanes - if the lubricant sucks through the vacuum to the pump and gets on the vanes, they are toast. Routers are not really made for cutting metals, however, the key word above is "can." For working metal, it is better to get a mill, as they are engineered for metal work in terms of feed rates, rotation speeds, adequate lubricant flow, recycling lubricant, etc. Hold downs are usually mechanical using t-channel (rather than vacuum, as is typical on China CNC routers). Routers' rotation/hp ratio are typically best at higher rotational speeds (like 18,000 to 21,000 RPM), which are way higher than those normally used for metals. I have been doing aluminum on our China CNC router.
Laser Cutting Machine Cut Paper
OMNI laser cutting machine is cutting paper by un-touching working way, will not damage the paper surface. And OMNI laser cutting machine laser beam is with rather less size comparimg traditional cutting tool. So OMNI laser cutting machine is with rather high cutting precision, can make out fine greeting card.
When we cut paper, suggest using vacuum table on laser machine. In this way, the thin and software material could keep even for best cutting quality. If there is any question about laser cutting machine on paper cutting, kindly let me know.